CN219510573U - Novel device for collecting image of inner wall of pipeline - Google Patents
Novel device for collecting image of inner wall of pipeline Download PDFInfo
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- CN219510573U CN219510573U CN202320651315.7U CN202320651315U CN219510573U CN 219510573 U CN219510573 U CN 219510573U CN 202320651315 U CN202320651315 U CN 202320651315U CN 219510573 U CN219510573 U CN 219510573U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
Description
技术领域technical field
本实用新型涉及图像采集、视觉检测技术领域,具体为一种用于管道内壁图像采集的新型装置。The utility model relates to the technical field of image acquisition and visual detection, in particular to a novel device for image acquisition of the inner wall of a pipeline.
背景技术Background technique
管道是用管材、联接件和阀门等联接成的,用于输送气体、液体或带固体颗粒的流体的装置。管道的用途很广泛,主要用在给水、排水、供热、供气、长距离输送石油和天然气、农业灌溉、水力工程和各种工业装置中。在长期使用或长期闲置时,管道内壁会出现锈迹,造成内壁凹凸不平,平整度出现问题,这时需要视觉检测装置进行检测。Pipelines are connected by pipes, joints and valves, and are used to transport gas, liquid or fluid with solid particles. Pipes are widely used, mainly in water supply, drainage, heat supply, gas supply, long-distance transportation of oil and natural gas, agricultural irrigation, hydraulic engineering and various industrial installations. During long-term use or long-term idleness, rust will appear on the inner wall of the pipeline, resulting in uneven inner walls and flatness problems. At this time, a visual inspection device is required for inspection.
目前,管道视觉检测装置主要以单个相机为主,在检测时会出现内壁采样不全的情况,而且单个相机的拍摄效率低下,所需的旋转角过大,容易出现相机稳定性低的问题。也有部分检测装置通过小车形式,将相机放置在车头上,虽然保证了可操控性,但是会出现采样时的相机不稳定,导致采集到的图像出现模糊现象,甚至需要二次采样,效率不高。同时到管道内壁的损耗、磨损程度不同,容易导致相机在管道内的采样位置不佳,图像采集时会出现图像大小、清晰度不一的情况,影响后期对采集图像的合成效果。基于此,本实用新型设计了一种用于管道内壁图像采集的新型装置,以解决上述问题。At present, the pipeline visual inspection device is mainly based on a single camera, which may cause incomplete sampling of the inner wall during inspection, and the shooting efficiency of a single camera is low, and the required rotation angle is too large, which is prone to the problem of low camera stability. There are also some detection devices that place the camera on the front of the car in the form of a trolley. Although the controllability is guaranteed, the camera will be unstable during sampling, resulting in blurred images, and even requires secondary sampling, which is not efficient. . At the same time, the wear and tear of the inner wall of the pipeline is different, which will easily lead to poor sampling position of the camera in the pipeline, and the image size and definition will be different during image acquisition, which will affect the synthesis effect of the collected images later. Based on this, the utility model designs a new device for image acquisition of the inner wall of the pipeline to solve the above problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种用于管道内壁图像采集的新型装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a new device for image acquisition of the inner wall of the pipeline, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种用于管道内壁图像采集的新型视觉检测装置,包括稳定支架,所述稳定支架的内部安装中心轴,中心轴和稳定支架实现同心圆连接,所述中心轴的侧壁安装导向平键,所述中心轴外侧连接稳定环,稳定环在中心轴以及导向平键上可滑动连接,稳定环的外侧安装相机旋转机架,多个相机可安装在相机旋转机架上,所述稳定环与相机旋转机架呈同心圆连接,稳定支架的外侧安装若干液压杆,液压杆在稳定支架呈120°连接,在液压杆的伸缩端连接稳定支脚,通过稳定支脚支撑在管道的内壁上。In order to achieve the above purpose, the utility model provides the following technical solutions: a new type of visual detection device for image acquisition of the inner wall of the pipeline, including a stable bracket, a central shaft is installed inside the stable bracket, and the central shaft and the stable bracket are connected concentrically , the side wall of the central shaft is equipped with a guide flat key, the outer side of the central shaft is connected with a stabilization ring, the stabilization ring is slidably connected on the central shaft and the guide flat key, and a camera rotating frame is installed on the outer side of the stabilization ring, and multiple cameras can be Installed on the camera rotating frame, the stabilizer ring is concentrically connected with the camera rotating frame, a number of hydraulic rods are installed on the outside of the stabilizer bracket, the hydraulic rods are connected at 120° to the stabilizer bracket, and the stabilizer feet are connected to the telescopic end of the hydraulic rod , supported on the inner wall of the pipe by means of stabilizing feet.
优选的,所述中心轴的材料为钢Q235。Preferably, the material of the central shaft is steel Q235.
优选的,所述相机旋转机架的材料为塑料。Preferably, the material of the camera rotating frame is plastic.
优选的,所述稳定支脚的外部安装有橡胶防滑垫。Preferably, rubber anti-skid pads are installed on the outside of the stabilizing feet.
优选的,所述液压杆的整体行程长度为10~50cm。Preferably, the overall stroke length of the hydraulic rod is 10-50 cm.
优选的,所述相机旋转机架上通过相机稳定螺母对相机进行固定。Preferably, the camera is fixed on the camera rotating frame by a camera stabilizing nut.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型结构简单,通过稳定支架可以有效提高设备在管道内的稳定性,避免相机在管道内出现偏移、晃动的情况;The utility model has a simple structure, and the stability of the equipment in the pipeline can be effectively improved through the stabilizing bracket, so as to prevent the camera from shifting and shaking in the pipeline;
本实用新型通过导向平键避免相机旋转机架在运行过程中的偶然性滑移;The utility model avoids accidental slippage of the camera rotating frame during operation through the guide flat key;
本实用新型的相机旋转机架有三个机位和稳定环沿中心轴水平移动;稳定支架上的液压杆可以根据所检测的管道内壁大小进行调节,保证了装置的普适性;The camera rotating frame of the utility model has three positions and the stabilizing ring moves horizontally along the central axis; the hydraulic rod on the stabilizing bracket can be adjusted according to the detected size of the inner wall of the pipeline, which ensures the universality of the device;
本实用新型的稳定支脚保证整个装置在进行作业时的稳定性,同时也保证了采样的完整性和清晰度,确保视觉检测的高效和完整性,具有很高的实用价值和推广价值。The stable legs of the utility model ensure the stability of the whole device during operation, and at the same time ensure the integrity and clarity of sampling, ensure the high efficiency and integrity of visual detection, and have high practical value and popularization value.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1是根据本发明实施例的一种用于管道内壁图像采集的新型视觉检测装置的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of a novel visual detection device for image acquisition of the inner wall of a pipeline according to an embodiment of the present invention;
图2是根据本发明实施例的一种用于管道内壁图像采集的新型视觉检测装置的稳定支架示意图;Fig. 2 is a schematic diagram of a stable bracket of a novel visual detection device for image acquisition of the inner wall of a pipeline according to an embodiment of the present invention;
1、稳定支架;2、中心轴;3、稳定环;4、相机旋转机架;5、导向平键;1. Stabilizing bracket; 2. Central axis; 3. Stabilizing ring; 4. Camera rotating frame; 5. Guide flat key;
6、液压杆;7、稳定支脚;8、相机稳定螺母。6. Hydraulic rod; 7. Stabilizing feet; 8. Camera stabilizing nut.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
本实用新型提供一种技术方案:一种用于管道内壁图像采集的新型视觉检测装置,如图1-2所示,包括稳定支架1,稳定支架1的的内部安装中心轴2,与中心轴2以同心圆的方式稳定连接;中心轴2的材料为钢Q235。中心轴2与导向平键5固定连接,保证稳定环运动方向的唯一性,稳定环3在中心轴2以及导向平键5上可滑动连接,保证了稳定环3的轴向运动的稳定;稳定环3与相机旋转机架4固定连接,可以进行相对转动,相机旋转机架4的材料为塑料。相机与相机稳定螺母8相连接,相机固定在相机旋转机架4上,相机旋转机架4上通过相机稳定螺母8对相机进行固定。相机随着相机旋转机架4旋转,绕着稳定环3转动,通过另设的驱动部件进360°旋转拍摄;液压杆6固定连接在稳定支架1上,可以进行伸缩,根据管道内壁的大小,进行调节,使得中心轴2始终在管道的圆心上;液压杆6的整体行程长度为10~50cm。稳定支脚7与管道内壁紧密接触,使得整个装置在管道内部可以稳定附着,保证了装置在作业过程中的稳定性。稳定支脚7的外部安装有橡胶防滑垫。The utility model provides a technical solution: a new type of visual detection device for image acquisition of the inner wall of the pipeline, as shown in Figure 1-2, including a stable support 1, a central shaft 2 installed inside the stable support 1, and a central shaft 2 are stably connected in the form of concentric circles; the material of the central shaft 2 is steel Q235. The central shaft 2 is fixedly connected with the guide flat key 5 to ensure the uniqueness of the direction of movement of the stabilizing ring. The stabilizing ring 3 is slidably connected on the central shaft 2 and the guiding flat key 5 to ensure the stability of the axial movement of the stabilizing ring 3; The ring 3 is fixedly connected with the camera swivel frame 4 and can be rotated relative to each other. The material of the camera swivel frame 4 is plastic. The camera is connected with the camera stabilizing nut 8, and the camera is fixed on the camera rotating frame 4, and the camera is fixed by the camera stabilizing nut 8 on the camera rotating frame 4. The camera rotates with the camera rotating frame 4, rotates around the stabilization ring 3, and performs 360° rotation and shooting through an additional driving component; the hydraulic rod 6 is fixedly connected to the stabilization bracket 1 and can be stretched. According to the size of the inner wall of the pipeline, Adjust so that the central axis 2 is always on the center of the pipeline; the overall stroke length of the hydraulic rod 6 is 10-50 cm. The stabilizing feet 7 are in close contact with the inner wall of the pipeline, so that the whole device can be stably attached to the inside of the pipeline, ensuring the stability of the device during operation. The outside of stabilizing foot 7 is equipped with rubber antiskid pad.
本申请的新型视觉检测装置结构新颖,通过在中心轴2上设置导向平键5,有效提高装置的稳定性,避免相机在平移、旋转过程中出现多余运动而导致图像采集的完整度较低的问题,同时也对相机起到保护作用;通过相机旋转机架4上有3个相机机位,可以同时放3台相机进行同时进行图像采集,有效提高了采样的效率;通过液压杆6,使装置可以根据不同管道的大小进行尺寸调节,扩大了装置的适用性范围,提高了装置在采样过程中的稳定性,也提升了装置在更换检测对象时的便携性,具有很高的实用价值和推广价值。The new visual inspection device of the present application has a novel structure. By setting the guide flat key 5 on the central axis 2, the stability of the device can be effectively improved, and the redundant movement of the camera during translation and rotation can be avoided, resulting in low integrity of image acquisition. problem, but also protect the camera; there are 3 camera positions on the camera rotating frame 4, and 3 cameras can be placed at the same time for simultaneous image acquisition, which effectively improves the sampling efficiency; through the hydraulic rod 6, the The size of the device can be adjusted according to the size of different pipes, which expands the applicability range of the device, improves the stability of the device in the sampling process, and also improves the portability of the device when changing the detection object, which has high practical value and Promote value.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "example", "specific example" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in the description of the present invention. In at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not exhaust all details, nor do they limit the utility model to the described specific implementations. Obviously, many modifications and variations can be made based on the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The invention is to be limited only by the claims and their full scope and equivalents.
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| CN119293512A (en) * | 2024-12-11 | 2025-01-10 | 常熟理工学院 | Real-time evaluation method of UV in-situ curing repair effect of drainage pipes based on machine learning |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119293512A (en) * | 2024-12-11 | 2025-01-10 | 常熟理工学院 | Real-time evaluation method of UV in-situ curing repair effect of drainage pipes based on machine learning |
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Effective date of registration: 20241205 Address after: Building 1709, F8, Zhong'an Chuanggu Phase II, No. 920 Wangjiang West Road, Chengxiqiao Community Service Center, High tech Zone, Hefei City, Anhui Province, 230000 Patentee after: Hefei Yisihui Technology Co.,Ltd. Country or region after: China Address before: 215500 Changshou City South Three Ring Road No. 99, Suzhou, Jiangsu Patentee before: CHANGSHU INSTITUTE OF TECHNOLOGY Country or region before: China |