CN219504319U - A high-precision CNC machine tool - Google Patents
A high-precision CNC machine tool Download PDFInfo
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- CN219504319U CN219504319U CN202320289436.1U CN202320289436U CN219504319U CN 219504319 U CN219504319 U CN 219504319U CN 202320289436 U CN202320289436 U CN 202320289436U CN 219504319 U CN219504319 U CN 219504319U
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Abstract
Description
技术领域technical field
本实用新型涉及数控机床领域,尤其涉及一种高精密数控机床。The utility model relates to the field of numerical control machine tools, in particular to a high-precision numerical control machine tool.
背景技术Background technique
数控机床的操作和监控全部在这个数控单元中完成,它是数控机床的大脑,在数控机床上加工零件,主要取决于加工程序,它与普通机床不同,不必制造,更换许多模具、夹具,不需要经常重新调整机床。因此,数控机床适用于所加工的零件频繁更换的场合,亦即适合单件,小批量产品的生产及新产品的开发,从而缩短了生产准备周期,节省了大量工艺装备的费用。The operation and monitoring of CNC machine tools are all completed in this CNC unit. It is the brain of CNC machine tools. The processing of parts on CNC machine tools mainly depends on the processing program. It is different from ordinary machine tools. It does not need to be manufactured, and many molds and fixtures are replaced. Machine tools need to be readjusted frequently. Therefore, CNC machine tools are suitable for occasions where the processed parts are frequently replaced, that is, suitable for single-piece, small-batch production and new product development, thereby shortening the production preparation cycle and saving a lot of process equipment costs.
目前的数控机床在实际使用时,其加工模具的外侧没有遮挡机构,数控机床在对零件进行钻孔、打磨或者抛光时会产生较多的碎屑,碎屑在工件的高速转动下会发生飞溅,碎屑一方面容易飞溅到工作人员的皮肤而带来伤害,另一方面洒落到设备零件的缝隙中清理起来也较为麻烦。When the current CNC machine tool is actually used, there is no shielding mechanism on the outside of the processing mold. When the CNC machine tool drills, grinds or polishes the parts, it will generate more debris, and the debris will splash under the high-speed rotation of the workpiece. On the one hand, the debris is easy to splash on the skin of the staff and cause injury. On the other hand, it is more troublesome to clean up in the gaps of the equipment parts.
因此,有必要提供一种高精密数控机床解决上述技术问题。Therefore, it is necessary to provide a high precision numerical control machine tool to solve the above technical problems.
实用新型内容Utility model content
本实用新型提供一种高精密数控机床,解决了现有数控机床加工产生的碎屑飞溅,具有安全隐患的同时也难以清理的问题。The utility model provides a high-precision numerical control machine tool, which solves the problem that debris splashes generated by the processing of the existing numerical control machine tool, which has potential safety hazards and is difficult to clean.
为解决上述技术问题,本实用新型提供的一种高精密数控机床,包括驱动设备、电动滑台和数控单元,所述驱动设备固定安装于加工台的上端,所述电动滑台滑动安装于滑轨的前侧,所述滑轨通过支撑板固定于加工台的上方,所述电动滑台的底部安装有伸缩气缸,所述驱动设备、电动滑台、伸缩气缸以及数控单元之间均为电性连接,所述支撑板的内侧安装有夹持机构,所述夹持机构与驱动设备位置相互对应,所述伸缩气缸的侧面固定安装有滑槽,所述滑槽的内部滑动安装有限位块,所述限位块的底部固定连接有连接板,所述连接板的底部侧面连接有遮挡机构,所述遮挡机构的下方对应加工台的台面安装有收集槽,所述收集槽的侧面开设有滑道且滑动安装有滑块,所述滑块的上端与遮挡机构固定相连。In order to solve the above-mentioned technical problems, the utility model provides a high-precision numerical control machine tool, which includes a driving device, an electric sliding table and a numerical control unit. The driving device is fixedly installed on the upper end of the processing table, and the electric sliding table is slidingly installed on The front side of the rail, the slide rail is fixed on the top of the processing table through the support plate, the telescopic cylinder is installed on the bottom of the electric slide table, and the drive equipment, the electric slide table, the telescopic cylinder and the numerical control unit are all electric Sexual connection, the inside of the support plate is installed with a clamping mechanism, the position of the clamping mechanism and the driving device are corresponding to each other, the side of the telescopic cylinder is fixedly installed with a chute, and the inside of the chute is slidably installed with a limit block , the bottom of the limiting block is fixedly connected with a connecting plate, the bottom side of the connecting plate is connected with a shielding mechanism, and a collecting tank is installed on the lower side of the shielding mechanism corresponding to the table top of the processing table, and the side of the collecting groove is provided with The slideway is slidably installed with a slide block, and the upper end of the slide block is fixedly connected with the blocking mechanism.
优选的,所述夹持机构包括螺杆、滑板、夹板和转把,所述支撑板的内部开设有凹槽,所述螺杆水平且转动安装于支撑板的内侧且内端与滑板之间螺纹相连,所述滑板滑动安装于支撑板的凹槽内且右端与夹板之间转动相连,所述螺杆的外端与转把固定相连。Preferably, the clamping mechanism includes a screw, a slide plate, a splint and a handle, and a groove is opened inside the support plate, the screw is horizontally and rotatably mounted on the inner side of the support plate, and the inner end is threadedly connected with the slide plate , the slide plate is slidably installed in the groove of the support plate, and the right end is rotationally connected with the splint, and the outer end of the screw rod is fixedly connected with the handle.
优选的,所述遮挡机构包括上遮板、下遮板和卡块,所述上遮板与下遮板均设置为半圆形,所述卡块固定安装于上遮板的两端,所述下遮板的两端均开设有与卡块大小相适配的卡槽,所述上遮板的顶部开设有与伸缩气缸底部伸缩头大小相适配的开口,所述下遮板与滑块之间固定相连。Preferably, the shielding mechanism includes an upper shield, a lower shield and a block, both of the upper shield and the lower shield are set in a semicircle, and the blocks are fixedly installed on both ends of the upper shield, so Both ends of the lower shroud are provided with slots matching the size of the block, and the top of the upper shroud is provided with an opening matching the size of the telescopic head at the bottom of the telescopic cylinder. The blocks are fixedly connected.
优选的,所述收集槽的底部对应加工台的表面开设有梯形废屑槽,且废屑槽的下方对应放置有灰盒。Preferably, a trapezoidal waste chip chute is provided on the bottom of the collecting chute corresponding to the surface of the processing table, and a gray box is placed below the waste chip chute.
优选的,所述加工台的底部开设有与灰盒大小相适配的限位槽,所述灰盒的底部安装有滑轮。Preferably, the bottom of the processing table is provided with a limit groove matching the size of the gray box, and pulleys are installed on the bottom of the gray box.
优选的,所述限位块的内部水平且滑动安装有拉杆,所述拉杆的内端固定连接有插销,所述滑槽的内壁开设有与插销相适配的插槽,所述拉杆的外部套设有弹簧,所述滑槽的左侧垂直开设有与拉杆直径相适配的条形贯穿槽。Preferably, the inside of the limiting block is horizontally and slidably installed with a pull rod, the inner end of the pull rod is fixedly connected with a bolt, the inner wall of the chute is provided with a slot matching the bolt, and the outside of the pull rod The spring is sleeved, and the left side of the chute is vertically provided with a strip-shaped through-slot matching the diameter of the pull rod.
与相关技术相比较,本实用新型提供的一种高精密数控机床具有如下有益效果:Compared with related technologies, a high-precision numerical control machine tool provided by the utility model has the following beneficial effects:
本实用新型提供的一种高精密数控机床,该数控机床通过设置有遮挡机构,数控机床在进行加工时遮挡机构位于管件的外侧将打磨下的废屑进行遮挡,防止废屑飞溅到工作人员皮肤而受伤,遮挡机构可跟随电动滑台同步水平滑动,在遮挡废屑的同时也能直观看到管材表面加工情况,遮挡机构通过上遮板与下遮板组装而成,该设置便于管材的取放,通过设置拉杆、插销和弹簧可在遮挡机构开闭时对其进行辅助固定。The utility model provides a high-precision CNC machine tool. The CNC machine tool is provided with a shielding mechanism. When the CNC machine tool is processing, the shielding mechanism is located on the outside of the pipe to shield the polished waste to prevent the waste from splashing on the skin of the staff. In case of injury, the shielding mechanism can slide horizontally synchronously with the electric sliding table. While shielding the waste, you can also visually see the surface processing of the pipe. The shielding mechanism is assembled by the upper shield and the lower shield. This setting is convenient for pipe removal. When the blocking mechanism is opened and closed, it can be auxiliary fixed by setting the pull rod, the latch and the spring.
附图说明Description of drawings
图1为本实用新型提供的一种高精密数控机床的一种较佳实施例的结构示意图;Fig. 1 is the structural representation of a kind of preferred embodiment of a kind of high-precision numerical control machine tool provided by the utility model;
图2为图1所示A处结构放大示意图;Figure 2 is an enlarged schematic view of the structure at A shown in Figure 1;
图3为图1所示遮挡机构结构侧视剖面示意图。FIG. 3 is a schematic side sectional view of the structure of the shielding mechanism shown in FIG. 1 .
图中标号:1、驱动设备;2、电动滑台;3、数控单元;4、滑轨;5、支撑板;6、加工台;7、伸缩气缸;8、夹持机构;81、螺杆;82、滑板;83、夹板;84、转把;9、滑槽;10、限位块;11、连接板;12、遮挡机构;121、上遮板;122、下遮板;123、卡块;13、收集槽;14、滑块;15、灰盒;16、拉杆;17、插销;18、弹簧。Symbols in the figure: 1. Driving equipment; 2. Electric sliding table; 3. Numerical control unit; 4. Slide rail; 5. Support plate; 6. Processing table; 7. Telescopic cylinder; 8. Clamping mechanism; 81. Screw; 82, slide plate; 83, splint; 84, turn handle; 9, chute; 10, limit block; 11, connecting plate; 12, blocking mechanism; 121, upper shutter; 122, lower shutter; 123, block ; 13, collection tank; 14, slide block; 15, gray box; 16, pull rod; 17, latch; 18, spring.
具体实施方式Detailed ways
下面结合附图和实施方式对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
请结合参阅图1-3。一种高精密数控机床,包括驱动设备1、电动滑台2和数控单元3,驱动设备1固定安装于加工台6的上端,电动滑台2滑动安装于滑轨4的前侧,滑轨4通过支撑板5固定于加工台6的上方,电动滑台2的底部安装有伸缩气缸7,驱动设备1、电动滑台2、伸缩气缸7以及数控单元3之间均为电性连接,支撑板5的内侧安装有夹持机构8,夹持机构8与驱动设备1位置相互对应,伸缩气缸7的侧面固定安装有滑槽9,滑槽9的内部滑动安装有限位块10,限位块10的底部固定连接有连接板11,连接板11的底部侧面连接有遮挡机构12,遮挡机构12的下方对应加工台6的台面安装有收集槽13,收集槽13的侧面开设有滑道且滑动安装有滑块14,滑块14的上端与遮挡机构12固定相连,该数控机床通过设置有遮挡机构12,数控机床在进行加工时遮挡机构12位于管件的外侧将打磨下的废屑进行遮挡,防止废屑飞溅到工作人员皮肤而受伤,遮挡机构12可跟随电动滑台2同步水平滑动,在遮挡废屑的同时也能直观看到管材表面加工情况。Please refer to Figure 1-3 together. A high-precision numerical control machine tool, including a driving device 1, an electric sliding table 2 and a numerical control unit 3, the driving device 1 is fixedly installed on the upper end of a processing table 6, the electric sliding table 2 is slidably installed on the front side of a slide rail 4, and the slide rail 4 The support plate 5 is fixed on the top of the processing table 6, and the telescopic cylinder 7 is installed on the bottom of the electric slide table 2. The driving equipment 1, the electric slide table 2, the telescopic cylinder 7 and the numerical control unit 3 are all electrically connected, and the support plate The inner side of 5 is equipped with clamping mechanism 8, and the position of clamping mechanism 8 and driving equipment 1 is mutually corresponding, and the side of telescopic cylinder 7 is fixedly installed with chute 9, and the inside of chute 9 slides and installs limit block 10, and limit block 10 The bottom of the connecting plate 11 is fixedly connected with a connecting plate 11, and the bottom side of the connecting plate 11 is connected with a shielding mechanism 12. The lower part of the shielding mechanism 12 is equipped with a collecting tank 13 corresponding to the table top of the processing table 6, and the side of the collecting tank 13 is provided with a slideway and is slidably installed. There is a slider 14, the upper end of the slider 14 is fixedly connected with the shielding mechanism 12, the CNC machine tool is provided with a shielding mechanism 12, and the shielding mechanism 12 is located on the outside of the pipe fitting when the CNC machine tool is processing. The waste debris splashes on the skin of the worker and is injured. The shielding mechanism 12 can slide horizontally synchronously with the electric slide table 2, and can visually see the surface processing of the pipe while shielding the waste debris.
夹持机构8包括螺杆81、滑板82、夹板83和转把84,支撑板5的内部开设有凹槽,螺杆81水平且转动安装于支撑板5的内侧且内端与滑板82之间螺纹相连,滑板82滑动安装于支撑板5的凹槽内且右端与夹板83之间转动相连,螺杆81的外端与转把84固定相连,夹持机构8通过转动螺杆81来对夹板83进行伸缩调节,从而根据管材的实际长度来进行夹持固定。The clamping mechanism 8 includes a screw rod 81, a slide plate 82, a splint 83 and a handle 84. The inside of the support plate 5 is provided with a groove. , the slide plate 82 is slidably installed in the groove of the support plate 5 and the right end is rotationally connected with the splint 83, the outer end of the screw rod 81 is fixedly connected with the handle 84, and the clamping mechanism 8 adjusts the splint 83 by rotating the screw rod 81 , so as to clamp and fix according to the actual length of the pipe.
遮挡机构12包括上遮板121、下遮板122和卡块123,上遮板121与下遮板122均设置为半圆形,卡块123固定安装于上遮板121的两端,下遮板122的两端均开设有与卡块123大小相适配的卡槽,上遮板121的顶部开设有与伸缩气缸7底部伸缩头大小相适配的开口,下遮板122与滑块14之间固定相连,遮挡机构12通过上遮板121与下遮板122组装而成,该设置便于管材的取放。The shielding mechanism 12 includes an upper shield 121, a lower shield 122 and a block 123. The upper shield 121 and the lower shield 122 are both arranged in a semicircle shape, and the block 123 is fixedly installed on both ends of the upper shield 121, and the lower shield Both ends of the plate 122 are provided with draw-in grooves matching the size of the block 123, the top of the upper shutter 121 is provided with an opening matching the size of the telescopic head at the bottom of the telescopic cylinder 7, and the lower shutter 122 and the slider 14 They are fixedly connected with each other, and the shielding mechanism 12 is assembled by an upper shield 121 and a lower shield 122, which is convenient for taking and placing pipes.
收集槽13的底部对应加工台6的表面开设有梯形废屑槽,且废屑槽的下方对应放置有灰盒15,收集槽13内的废屑通过废屑槽落入灰盒15内部进行集中处理。The bottom of the collection tank 13 is provided with a trapezoidal waste chip chute corresponding to the surface of the processing table 6, and an ash box 15 is correspondingly placed below the waste chip chute, and the waste chips in the collection tank 13 fall into the inside of the ash box 15 through the waste chip chute for concentration deal with.
加工台6的底部开设有与灰盒15大小相适配的限位槽,灰盒15的底部安装有滑轮,灰盒15通过限位槽滑动推进加工台6的下方,限位槽对灰盒15起到定位作用。The bottom of processing table 6 is provided with the limit groove that matches with gray box 15 sizes, and the bottom of gray box 15 is equipped with pulley, and gray box 15 slides and pushes the below of processing table 6 by limit groove, and limit groove is opposite to gray box. 15 plays a positioning role.
限位块10的内部水平且滑动安装有拉杆16,拉杆16的内端固定连接有插销17,滑槽9的内壁开设有与插销17相适配的插槽,拉杆16的外部套设有弹簧18,滑槽9的左侧垂直开设有与拉杆16直径相适配的条形贯穿槽,通过设置拉杆16、插销17和弹簧18可在遮挡机构12开闭时对其进行辅助固定。The inside of the limit block 10 is horizontally and slidably equipped with a pull rod 16, the inner end of the pull rod 16 is fixedly connected with a latch 17, the inner wall of the chute 9 is provided with a slot suitable for the latch 17, and the outside of the pull rod 16 is sleeved with a spring 18. The left side of the chute 9 is vertically provided with a bar-shaped through groove matching the diameter of the pull rod 16. By setting the pull rod 16, the latch 17 and the spring 18, it can be auxiliary fixed when the blocking mechanism 12 is opened and closed.
本实用新型提供的一种高精密数控机床的工作原理如下:The working principle of a kind of high-precision numerical control machine tool provided by the utility model is as follows:
第一步:该机床运作时,可将待加工的管材水平固定于驱动设备1与夹持机构8之间,可根据管材的长度来转动夹持机构8的转把84,此时滑板82在螺杆81表面螺纹作用下水平滑动,从而使夹板83进行伸缩,调节完成后通过固定栓对管材进行固定,之后数控单元3根据预先设定好的程序启动各个电器件,驱动设备1带动管材旋转,电动滑台2配合伸缩气缸7使打磨头在管材的表面水平滑动,以此来对管材进行打磨抛光。The first step: when the machine tool is in operation, the pipe to be processed can be horizontally fixed between the driving device 1 and the clamping mechanism 8, and the handle 84 of the clamping mechanism 8 can be turned according to the length of the pipe, and the slide plate 82 is at this time The thread on the surface of the screw 81 slides horizontally, so that the splint 83 expands and contracts. After the adjustment is completed, the pipe is fixed by the fixing bolt. After that, the numerical control unit 3 starts each electrical device according to the preset program, and the driving device 1 drives the pipe to rotate. The electric slide table 2 cooperates with the telescopic cylinder 7 to make the grinding head slide horizontally on the surface of the pipe, so as to polish the pipe.
第二步:电动滑台2水平滑动的同时,伸缩气缸7侧面滑槽9下方的连接板11待定遮挡机构12的上遮板121同步滑动,下遮板122在卡块123的带动以及滑块14的限位作用下跟随上遮板121同步滑动,从而对管材加工产生的废屑进行遮挡,废屑从遮挡机构12的边缘掉入收集槽13内,再从收集槽13下方的废屑槽落入灰盒15内部进行收集。Step 2: While the electric sliding table 2 is sliding horizontally, the connecting plate 11 under the side chute 9 of the telescopic cylinder 7 slides synchronously with the upper shutter 121 of the blocking mechanism 12, and the lower shutter 122 is driven by the clamping block 123 and the slider Under the limit action of 14, it slides synchronously with the upper shutter 121, so as to block the waste chips generated by pipe processing. The waste chips fall into the collection tank 13 from the edge of the blocking mechanism 12, and then fall from the waste chip tank below the collection tank 13. Fall into ash box 15 inside and collect.
与相关技术相比较,本实用新型提供的一种高精密数控机床具有如下有益效果:该数控机床通过设置有遮挡机构12,数控机床在进行加工时遮挡机构12位于管件的外侧将打磨下的废屑进行遮挡,防止废屑飞溅到工作人员皮肤而受伤,遮挡机构12可跟随电动滑台2同步水平滑动,在遮挡废屑的同时也能直观看到管材表面加工情况,遮挡机构12通过上遮板121与下遮板122组装而成,该设置便于管材的取放,通过设置拉杆16、插销17和弹簧18可在遮挡机构12开闭时对其进行辅助固定。Compared with related technologies, a high-precision numerical control machine tool provided by the utility model has the following beneficial effects: the numerical control machine tool is provided with a shielding mechanism 12, and the shielding mechanism 12 is located on the outside of the pipe fitting when the numerical control machine tool is processing, and the polished waste The swarf is shielded to prevent the waste from splashing on the skin of the staff and causing injury. The shielding mechanism 12 can follow the electric sliding table 2 to slide horizontally synchronously. While shielding the waste, the surface processing of the pipe can also be seen intuitively. The plate 121 is assembled with the lower shutter 122. This setting is convenient for the pick-and-place of the pipe material. By setting the pull rod 16, the latch 17 and the spring 18, it can be auxiliary fixed when the shielding mechanism 12 is opened and closed.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only examples of the utility model, and are not intended to limit the patent scope of the utility model. Any equivalent structure or equivalent process transformation made by using the utility model specification and accompanying drawings may be directly or indirectly used in other applications. Related technical fields are all included in the patent protection scope of the present utility model in the same way.
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