CN219502855U - Dust fall device for crushing DMC (DMC) raw materials - Google Patents
Dust fall device for crushing DMC (DMC) raw materials Download PDFInfo
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Abstract
本实用新型公开了一种DMC原料粉碎用降尘装置,包括加工箱,所述加工箱内转动安装有两个转轴,两个转轴上均固定套设有粉碎辊,两个粉碎辊上均等间距固定安装有多个粉碎齿,加工箱的左侧外壁上固定安装有罩壳,两个转轴的左端均延伸至罩壳内,两个转轴的左端均固定安装有第一直齿轮,两个第一直齿轮相啮合,罩壳的左侧内壁上固定安装有第一电机,第一电机的输出轴端与两个转轴中的一个转轴的左端固定连接。本实用新型设计合理,能够把粉碎DMC原料过程中产生的灰尘全面彻底的吸出加工箱外并输送至集尘箱内收集存储,能够有效的取代传统的喷水降尘方式,操作简单方便,节省时间,提高了工作效率,实用性好。
The utility model discloses a dust suppression device for crushing DMC raw materials, which comprises a processing box. Two rotating shafts are installed in rotation in the processing box, and crushing rollers are fixedly sleeved on the two rotating shafts, and the two crushing rollers are fixed at equal intervals. A plurality of crushing teeth are installed, and a casing is fixedly installed on the left outer wall of the processing box. The left ends of the two rotating shafts all extend into the casing, and the left ends of the two rotating shafts are fixedly installed with the first spur gear. The spur gears are engaged with each other, and a first motor is fixedly installed on the left inner wall of the casing, and the output shaft end of the first motor is fixedly connected with the left end of one of the two rotating shafts. The utility model has a reasonable design, can fully and thoroughly suck the dust generated in the process of crushing DMC raw materials out of the processing box and transport it to the dust collection box for collection and storage, can effectively replace the traditional water spraying and dust reduction method, is simple and convenient to operate, and saves time , Improve work efficiency, good practicability.
Description
技术领域technical field
本实用新型涉及降尘设备技术领域,具体为一种DMC原料粉碎用降尘装置。The utility model relates to the technical field of dust suppression equipment, in particular to a dust suppression device for crushing DMC raw materials.
背景技术Background technique
DMC又称碳酸二甲酯,是一种低毒、环保性能优异、用途广泛的化工原料,是一种重要的有机合成中间体,分子结构中含有羰基、甲基和甲氧基等官能团,具有多种反应性能,在生产中具有使用安全、方便、污染少、容易运输等特点。DMC的生产一般以废硅胶为原料,通过将废硅胶粉碎后加入苯磺酸进行裂解反应,后经过冷凝静置、加入氢氧化钾重排、加入活性炭精制、过滤、蒸馏滤渣和包装的流程进行生产。现有的DMC原料废粉碎降尘装置一般包括粉碎组件和降尘组件,降尘组件一般包括水箱、水管和喷头,水管分别与水箱和喷头连通,通过将废硅胶放入粉碎组件内进行粉碎后,利用降尘组件进行降尘工作,这就使得降尘后的废硅胶掺杂大量水分,从而影响DMC生产中原料粉碎之后的后续流程。DMC, also known as dimethyl carbonate, is a chemical raw material with low toxicity, excellent environmental performance and wide application. It is an important intermediate in organic synthesis. Its molecular structure contains functional groups such as carbonyl, methyl and methoxy groups. It has A variety of reaction performance, in the production with the characteristics of safety, convenience, less pollution, easy transportation and so on. The production of DMC generally uses waste silica gel as raw material. After crushing the waste silica gel and adding benzenesulfonic acid for cracking reaction, it goes through the process of condensing and standing, adding potassium hydroxide for rearrangement, adding activated carbon for refining, filtering, distilling filter residue and packaging. Production. Existing waste crushing and dust suppression devices for DMC raw materials generally include a crushing assembly and a dust suppression assembly. The dust suppression assembly generally includes a water tank, a water pipe, and a nozzle. The components perform dust reduction work, which makes the waste silica gel mixed with a large amount of water after dust reduction, which affects the subsequent process after the raw material is crushed in DMC production.
针对上述问题公告号为CN217450433U的中国专利公告的一种DMC原料粉碎用降尘装置,DMC原料粉碎用降尘装置,包括粉碎结构、烘干结构和降尘结构,所述粉碎结构包括第一箱体、第一进料管、粉碎组件和排料组件,所述第一进料管与所述第一箱体连通,所述粉碎组件设置于所述第一箱体内部,所述排料组件设置于所述第一箱体内部,所述烘干结构包括第二进料管、第二箱体、第一电机、热风机、出风管和支管,所述第二进料管与所述第二箱体连通,所述第二进料管进料方向与所述排料组件对应,所述第一电机安装于所述第二箱体顶部,所述第一电机输出端与所述出风管连接。在本申请中,DMC原料粉碎用降尘装置方便对DMC原料进行粉碎、降尘和烘干。A kind of dust-reducing device for pulverizing DMC raw material according to the Chinese Patent Announcement No. CN217450433U for the above-mentioned problem, the dust-reducing device for pulverizing DMC raw material comprises a pulverizing structure, a drying structure and a dust-reducing structure, and the pulverizing structure comprises a first casing, a second A feed pipe, crushing assembly and discharge assembly, the first feed pipe communicates with the first box, the crushing assembly is set inside the first box, and the discharge assembly is set in the The inside of the first box body, the drying structure includes a second feed pipe, a second box body, a first motor, a hot air blower, an air outlet pipe and a branch pipe, and the second feed pipe and the second box body The feeding direction of the second feed pipe corresponds to the discharge assembly, the first motor is installed on the top of the second box, and the output end of the first motor is connected to the air outlet pipe . In this application, the dust reduction device for crushing DMC raw materials is convenient for crushing, dust reduction and drying of DMC raw materials.
上述方案在实际操作中发现仍然存在至少以下缺陷:利用喷水降尘后,再对粉碎好的DMC原料进行烘干,操作过程比较繁琐,在对粉碎好的DMC原料烘干时,无疑会增加工作时间,降低了工作效率,为此,我们提出一种DMC原料粉碎用降尘装置用于解决上述问题。The above scheme still has at least the following defects in actual operation: after using water spray to reduce dust, the crushed DMC raw material is dried, and the operation process is cumbersome. When drying the crushed DMC raw material, it will undoubtedly increase the work. time, reducing work efficiency, for this reason, we propose a dust suppression device for crushing DMC raw materials to solve the above problems.
实用新型内容Utility model content
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本实用新型提供了一种DMC原料粉碎用降尘装置,解决了利用喷水降尘后,再对粉碎好的DMC原料进行烘干,操作过程比较繁琐,增加工作时间,降低了工作效率的问题。Aiming at the deficiencies of the prior art, the utility model provides a dust reduction device for crushing DMC raw materials, which solves the problem of drying the crushed DMC raw materials after dust reduction by spraying water. The operation process is cumbersome, increasing working time and reducing problem of work efficiency.
(二)技术方案(2) Technical solutions
为实现上述目的,本实用新型提供如下技术方案:一种DMC原料粉碎用降尘装置,包括加工箱,所述加工箱内转动安装有两个转轴,两个转轴上均固定套设有粉碎辊,两个粉碎辊上均等间距固定安装有多个粉碎齿,加工箱的左侧外壁上固定安装有罩壳,两个转轴的左端均延伸至罩壳内,两个转轴的左端均固定安装有第一直齿轮,两个第一直齿轮相啮合,罩壳的左侧内壁上固定安装有第一电机,第一电机的输出轴端与两个转轴中的一个转轴的左端固定连接,加工箱的顶部设置有用于把DMC原料输送至加工箱内部的进料组件,加工箱上设置有位于粉碎辊下方的吹灰组件,加工箱的右侧设置有吸尘组件。In order to achieve the above object, the utility model provides the following technical solutions: a dust suppression device for crushing DMC raw materials, including a processing box, two rotating shafts are installed for rotation in the processing box, and crushing rollers are fixedly sleeved on the two rotating shafts. A plurality of crushing teeth are fixedly installed on the two crushing rollers at equal intervals, a casing is fixedly installed on the left outer wall of the processing box, the left ends of the two rotating shafts extend into the casing, and the left ends of the two rotating shafts are fixedly installed with a Straight gear, two first straight gears are meshed, the first motor is fixedly installed on the left inner wall of the casing, the output shaft end of the first motor is fixedly connected with the left end of one of the two rotating shafts, the processing box The top is equipped with a feeding assembly for conveying DMC raw materials to the inside of the processing box, the processing box is equipped with a soot blowing assembly located under the crushing roller, and the right side of the processing box is equipped with a dust suction assembly.
优选的,所述进料组件包括输料筒、料斗、螺旋状输料轴、下料管和第二电机,输料筒固定安装在加工箱的顶部,料斗固定安装在输料筒的顶部,螺旋状输料轴转动安装在输料筒内,下料管固定安装在输料筒的底部,下料管的底端延伸至加工箱内,第二电机固定安装在输料筒的左侧外壁上,第二电机的输出轴端延伸至输料筒内并与螺旋状输料轴的左端固定连接。Preferably, the feeding assembly includes a feeding tube, a hopper, a spiral feeding shaft, a feeding tube and a second motor, the feeding tube is fixedly installed on the top of the processing box, and the hopper is fixedly installed on the top of the feeding tube, The spiral feeding shaft is installed in the feeding barrel, the feeding tube is fixedly installed at the bottom of the feeding barrel, the bottom end of the feeding tube extends into the processing box, and the second motor is fixedly installed on the left outer wall of the feeding barrel Above, the output shaft end of the second motor extends into the material delivery cylinder and is fixedly connected with the left end of the helical material delivery shaft.
优选的,所述加工箱内设置有位于粉碎辊上方的导料框,导料框的左侧外壁和右侧外壁上均固定安装有上加固杆,两个上加固杆相互远离的一端分别与加工箱的左侧内壁和右侧内壁固定连接,下料管的底端延伸至导料框内。Preferably, the processing box is provided with a material guide frame located above the crushing roller, upper reinforcing rods are fixedly installed on the left outer wall and the right outer wall of the material guide frame, and the ends of the two upper reinforcing rods are respectively connected to the The left inner wall and the right inner wall of the processing box are fixedly connected, and the bottom end of the feeding pipe extends into the material guide frame.
优选的,所述吹灰组件包括安装盒、两个下加固杆、弧形挡料网、两个轴座、两个竖轴、两个扇叶、两个链轮、链条、从动伞齿轮、定位轴、第二直齿轮、传动杆、第三直齿轮和主动伞齿轮,安装盒位于粉碎辊的下方,两个下加固杆分别固定安装在安装盒的左侧外壁和右侧外壁上,两个下加固杆相互远离的一端分别与加工箱的左侧内壁和右侧内壁固定连接,安装盒的顶部为开口构造,弧形挡料网固定安装在安装盒的顶部,两个轴座均固定安装在安装盒的底部内壁上,两个竖轴分别转动安装在相对应的轴座上,两个扇叶分别固定安装在相对应竖轴的顶端,两个链轮分别固定套设在相对应的竖轴上,链条绕设在两个链轮上,从动伞齿轮固定套设在两个竖轴中的一个竖轴上,定位轴固定安装在加工箱的左侧外壁上并位于罩壳内,第二直齿轮转动安装在定位轴的左端,第二直齿轮与两个第一直齿轮中的一个第一直齿轮啮合,加工箱的左侧内壁上开设有与罩壳相连通的安装孔,传动杆通过轴承转动安装在安装孔内,传动杆的两端均延伸至安装孔外,第三直齿轮固定安装在传动杆的左端,第三直齿轮与第二直齿轮啮合,安装盒的左侧内壁上开设有横孔,传动杆的右端贯穿横孔,主动伞齿轮固定安装在传动杆的右端,主动伞齿轮与从动伞齿轮啮合。Preferably, the soot blowing assembly includes a mounting box, two lower reinforcing rods, an arc-shaped material retaining net, two shaft seats, two vertical shafts, two fan blades, two sprockets, a chain, and a driven bevel gear , the positioning shaft, the second spur gear, the transmission rod, the third spur gear and the driving bevel gear, the installation box is located below the crushing roller, and the two lower reinforcing rods are respectively fixedly installed on the left outer wall and the right outer wall of the installation box, The ends of the two lower reinforcing rods far away from each other are fixedly connected to the left inner wall and the right inner wall of the processing box respectively. The top of the installation box is an open structure, and the arc-shaped material retaining net is fixedly installed on the top of the installation box. It is fixedly installed on the inner wall of the bottom of the installation box, and the two vertical shafts are respectively rotated and installed on the corresponding shaft seats. The two fan blades are respectively fixedly installed on the top of the corresponding vertical shafts. On the corresponding vertical shaft, the chain is wound on the two sprockets, the driven bevel gear is fixedly sleeved on one of the two vertical shafts, and the positioning shaft is fixedly installed on the left outer wall of the processing box and located on the cover. In the housing, the second spur gear is installed on the left end of the positioning shaft for rotation, and the second spur gear meshes with one of the two first spur gears. On the inner wall of the left side of the processing box, there is a hole communicating with the casing. The installation hole, the transmission rod is installed in the installation hole through the bearing rotation, both ends of the transmission rod extend to the outside of the installation hole, the third spur gear is fixedly installed on the left end of the transmission rod, the third spur gear meshes with the second spur gear, and the installation A horizontal hole is provided on the left side inner wall of the box, and the right end of the transmission rod runs through the horizontal hole. The driving bevel gear is fixedly installed on the right end of the transmission rod, and the driving bevel gear meshes with the driven bevel gear.
优选的,所述横孔的内壁上固定安装有密封环,传动杆通过密封环与横孔转动密封配合。Preferably, a sealing ring is fixedly installed on the inner wall of the horizontal hole, and the transmission rod is rotationally and sealingly engaged with the horizontal hole through the sealing ring.
优选的,所述吸尘组件包括吸尘器、集尘箱、吸尘管、排尘管和挡料网罩,吸尘器和集尘箱均固定安装在加工箱的右侧外壁上,吸尘器位于集尘箱的上方,吸尘管的一端与吸尘器的吸入端固定连接,排尘管的一端与吸尘器的排出端固定连接,排尘管远离吸尘器的一端延伸至集尘箱内,挡料网罩固定安装在加工箱的右侧内壁上并位于粉碎辊的上方,吸尘管远离吸尘器的一端延伸至挡料网罩内。Preferably, the dust collection assembly includes a vacuum cleaner, a dust collection box, a dust suction pipe, a dust discharge pipe, and a material retaining screen cover. Above, one end of the dust suction pipe is fixedly connected with the suction end of the vacuum cleaner, one end of the dust discharge pipe is fixedly connected with the discharge end of the vacuum cleaner, and the end of the dust discharge pipe away from the vacuum cleaner extends into the dust collection box, and the material retaining net cover is fixedly installed on the On the right inner wall of the processing box and above the crushing roller, the end of the dust suction pipe away from the vacuum cleaner extends into the material retaining screen cover.
优选的,所述集尘箱的顶部开设有出气孔,出气孔内固定安装有挡尘网,集尘箱的前侧内壁上开设有清灰口,集尘箱的前侧外壁上通过螺钉固定安装有清理门,清理门与清灰口相适配。Preferably, the top of the dust collection box is provided with an air outlet, and a dust-proof net is fixedly installed in the air outlet, and a dust cleaning port is provided on the front inner wall of the dust collection box, and the front outer wall of the dust collection box is fixed by screws. A cleaning door is installed, and the cleaning door is matched with the ash-cleaning port.
优选的,所述加工箱的底部内壁上放置有收集盒,收集盒的顶部为开口构造,加工箱的右侧内壁上开设有取料口,收集盒的右侧延伸至取料口内,加工箱的右侧外壁上通过螺钉固定安装有盖板,盖板与取料口相适配。Preferably, a collection box is placed on the inner wall of the bottom of the processing box, the top of the collection box is an open structure, and the right side of the processing box is provided with a material intake on the inner wall, and the right side of the collection box extends into the material intake. The outer wall on the right side of the machine is fixed with a cover plate by screws, and the cover plate is matched with the feeding port.
(三)有益效果(3) Beneficial effects
本实用新型提供了一种DMC原料粉碎用降尘装置。具备以下有益效果:The utility model provides a dust suppression device for crushing DMC raw materials. Has the following beneficial effects:
(1)、该一种DMC原料粉碎用降尘装置,通过利用由输料筒、料斗、螺旋状输料轴、下料管和第二电机组合构成的进料组件,可把DMC原料匀速匀量的输送至加工箱内,以便于后续对其进行粉碎处理。(1), this a kind of DMC raw material crushing dust suppression device, by utilizing the feeding assembly that is made up of feeding cylinder, hopper, spiral feeding shaft, feeding pipe and the second electric motor combination, can put DMC raw material in uniform speed and even amount transported to the processing box for subsequent crushing.
(2)、该一种DMC原料粉碎用降尘装置,通过启动第一电机运行,利用两个第一直齿轮的啮合传动作用,可控制两个粉碎辊同步相向转动,利用两个粉碎辊带动其上设置的多个粉碎齿的转动,即可实现对DMC原料进行有效的粉碎处理,粉碎好的DMC原料下落至收集盒内。(2), this a kind of DMC raw material crushing dust suppression device, by starting the first motor operation, utilizes the engagement transmission effect of two first straight gears, can control two crushing rollers to rotate in opposite directions synchronously, utilizes two crushing rollers to drive its The rotation of multiple crushing teeth on the top can realize effective crushing of DMC raw materials, and the crushed DMC raw materials will fall into the collection box.
(3)、该一种DMC原料粉碎用降尘装置,通过利用由安装盒、两个下加固杆、弧形挡料网、两个轴座、两个竖轴、两个扇叶、两个链轮、链条、从动伞齿轮、定位轴、第二直齿轮、传动杆、第三直齿轮和主动伞齿轮组合构成的吹灰组件,在对DMC原料进行粉碎的过程中,可把产生的灰尘向上吹起,以便于后续对灰尘进行有效彻底的收集。(3), the dust suppression device for crushing DMC raw materials, by using the installation box, two lower reinforcement bars, arc-shaped material retaining net, two shaft seats, two vertical shafts, two fan blades, and two chains Wheel, chain, driven bevel gear, positioning shaft, second spur gear, transmission rod, third spur gear and driving bevel gear are combined to form a soot blowing assembly. During the process of crushing DMC raw materials, the generated dust can be blown Blow upwards for efficient and thorough collection of dust later on.
(4)、该一种DMC原料粉碎用降尘装置,通过利用由吸尘器、集尘箱、吸尘管、排尘管和挡料网罩组合构成的吸尘组件,能够把粉碎DMC原料过程中产生的灰尘更加全面彻底的吸出加工箱外并输送至集尘箱内收集存储,实现了良好的降尘效果,进而能够有效的取代传统的喷水降尘方式,操作简单方便,节省时间,提高了工作效率。解决了利用喷水降尘后,再对粉碎好的DMC原料进行烘干,操作过程比较繁琐,增加工作时间,降低了工作效率的问题。(4), this a kind of DMC raw material pulverizing dust-reducing device, by utilizing the dust-absorbing assembly that is combined by vacuum cleaner, dust collection box, dust-absorbing pipe, dust-discharging pipe and retaining net cover, can pulverize DMC raw material process and produce The dust is more comprehensively and thoroughly sucked out of the processing box and transported to the dust collection box for collection and storage, which achieves a good dust reduction effect and can effectively replace the traditional water spray dust reduction method. The operation is simple and convenient, saving time and improving work efficiency. . It solves the problem of drying the pulverized DMC raw material after spraying water to reduce dust. The operation process is cumbersome, the working time is increased, and the work efficiency is reduced.
附图说明Description of drawings
图1为本实用新型立体结构示意图;Fig. 1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为本实用新型主视的剖视结构示意图;Fig. 2 is the sectional structure schematic diagram of the utility model main view;
图3为粉碎辊的俯视结构示意图;Fig. 3 is the top view structure schematic diagram of pulverizing roller;
图4为图2中A部分的放大示意图。FIG. 4 is an enlarged schematic view of part A in FIG. 2 .
图中:1、加工箱;2、转轴;3、粉碎辊;4、粉碎齿;5、罩壳;6、第一直齿轮;7、第一电机;8、输料筒;9、料斗;10、螺旋状输料轴;11、下料管;12、第二电机;13、导料框;14、上加固杆;15、安装盒;16、下加固杆;17、弧形挡料网;18、轴座;19、竖轴;20、扇叶;21、链轮;22、链条;23、从动伞齿轮;24、定位轴;25、第二直齿轮;26、传动杆;27、第三直齿轮;28、主动伞齿轮;29、吸尘器;30、集尘箱;31、吸尘管;32、排尘管;33、挡料网罩;34、挡尘网;35、清理门;36、收集盒;37、盖板。In the figure: 1. Processing box; 2. Rotating shaft; 3. Crushing roller; 4. Crushing teeth; 5. Cover; 6. The first spur gear; 7. The first motor; 10. Spiral feeding shaft; 11. Feeding pipe; 12. Second motor; 13. Material guide frame; 14. Upper reinforcing rod; 15. Installation box; 16. Lower reinforcing rod; ; 18, shaft seat; 19, vertical shaft; 20, fan blade; 21, sprocket wheel; 22, chain; 23, driven bevel gear; 24, positioning shaft; 25, second spur gear; 26, transmission rod; 27 , the third spur gear; 28, the active bevel gear; 29, the vacuum cleaner; 30, the dust box; 31, the dust suction pipe; 32, the dust discharge pipe; Door; 36, collection box; 37, cover plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制,此外,在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In describing the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical" , "horizontal", "top", "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as limiting the utility model. In addition, in the description of the utility model, "plurality" The meaning is two or more, unless otherwise clearly and specifically defined.
如图1-4所示,本实用新型提供一种技术方案:一种DMC原料粉碎用降尘装置,包括加工箱1、两个粉碎辊3、进料组件、吹灰组件和吸尘组件,其中:As shown in Figures 1-4, the utility model provides a technical solution: a dust suppression device for crushing DMC raw materials, including a processing box 1, two crushing rollers 3, a feeding assembly, a soot blowing assembly and a dust suction assembly, wherein :
加工箱1内转动安装有两个转轴2,两个粉碎辊3分别固定套设在相对应的转轴2两个粉碎辊3上均等间距固定安装有多个粉碎齿4,需要说明的是,利用两个粉碎辊3上设置的多个粉碎齿4呈交错排布,进而能够对DMC原料进行有效的粉碎处理,加工箱1的左侧外壁上固定安装有罩壳5,两个转轴2的左端均延伸至罩壳5内,两个转轴2的左端均固定安装有第一直齿轮6,两个第一直齿轮6相啮合,罩壳5的左侧内壁上固定安装有第一电机7,第一电机7的输出轴端与两个转轴2中的一个转轴2的左端固定连接,利用第一电机7可驱动与其输出轴固定连接的转轴2转动,利用两个第一直齿轮6的啮合传动作用,可控制两个转轴2进行同步相向转动,进而实现两个粉碎辊3同步相向转动,用于对DMC原料进行粉碎处理,需要说明的是,两个第一直齿轮6的形状尺寸相同设置,进料组件设置在加工箱1的顶部,进料组件用于把DMC原料输送至加工箱1内部,上述的进料组件包括输料筒8、料斗9、螺旋状输料轴10、下料管11和第二电机12,输料筒8固定安装在加工箱1的顶部,料斗9固定安装在输料筒8的顶部,螺旋状输料轴10转动安装在输料筒8内,下料管11固定安装在输料筒8的底部,下料管11的底端延伸至加工箱1内,第二电机12固定安装在输料筒8的左侧外壁上,第二电机12的输出轴端延伸至输料筒8内并与螺旋状输料轴10的左端固定连接,利用料斗9,可把DMC原料投入输料筒8内,利用第二电机12可控制螺旋状输料轴10转动,可对DMC原料匀速匀量的向右输送,使得DMC原料从下料管11排出进入加工箱1内部,吹灰组件设置在加工箱1上并位于粉碎辊3下方,上述的吹灰组件包括安装盒15、两个下加固杆16、弧形挡料网17、两个轴座18、两个竖轴19、两个扇叶20、两个链轮21、链条22、从动伞齿轮23、定位轴24、第二直齿轮25、传动杆26、第三直齿轮27和主动伞齿轮28,安装盒15位于粉碎辊3的下方,两个下加固杆16分别固定安装在安装盒15的左侧外壁和右侧外壁上,两个下加固杆16相互远离的一端分别与加工箱1的左侧内壁和右侧内壁固定连接,安装盒15的顶部为开口构造,弧形挡料网17固定安装在安装盒15的顶部,利用弧形挡料网17,可防止粉碎好的DMC原料落入安装盒15内,两个轴座18均固定安装在安装盒15的底部内壁上,两个竖轴19分别转动安装在相对应的轴座18上,两个扇叶20分别固定安装在相对应竖轴19的顶端,两个链轮21分别固定套设在相对应的竖轴19上,链条22绕设在两个链轮21上,从动伞齿轮23固定套设在两个竖轴19中的一个竖轴19上,定位轴24固定安装在加工箱1的左侧外壁上并位于罩壳5内,第二直齿轮25转动安装在定位轴24的左端,第二直齿轮25与两个第一直齿轮6中的一个第一直齿轮6啮合,利用第二直齿轮25与其中一个第一直齿轮6的啮合传动作用,并利用第三直齿轮27与第二直齿轮25的啮合传动作用,可控制第三直齿轮27带动传动杆26和主动伞齿轮28转动,需要说明的是,第二直齿轮25的直径尺寸与第一直齿轮6的直径尺寸相同,第三直齿轮27的直径尺寸小与第二直齿轮25的直径尺寸,进而利用大齿轮带动小齿轮传动具有增速的特点,使得传动杆26的转速大于粉碎辊3的转速,加工箱1的左侧内壁上开设有与罩壳5相连通的安装孔,传动杆26通过轴承转动安装在安装孔内,传动杆26的两端均延伸至安装孔外,第三直齿轮27固定安装在传动杆26的左端,第三直齿轮27与第二直齿轮25啮合,安装盒15的左侧内壁上开设有横孔,传动杆26的右端贯穿横孔,主动伞齿轮28固定安装在传动杆26的右端,主动伞齿轮28与从动伞齿轮23啮合,利用主动伞齿轮28与从动伞齿轮23的啮合传动作用,并利用两个链轮21和链条22的传动作用,可控制两个竖轴19带动相对应的扇叶20同步转动,利用两个扇叶20的旋转,可在加工箱1内部产生向上流动的气流,进而可将粉碎DMC原料时产生的灰尘向上吹起,以便于后续对灰尘进行有效彻底的收集,实现良好的降尘效果,吸尘组件设置在加工箱1的右侧,上述的吸尘组件包括吸尘器29、集尘箱30、吸尘管31、排尘管32和挡料网罩33,吸尘器29和集尘箱30均固定安装在加工箱1的右侧外壁上,吸尘器29位于集尘箱30的上方,吸尘管31的一端与吸尘器29的吸入端固定连接,排尘管32的一端与吸尘器29的排出端固定连接,排尘管32远离吸尘器29的一端延伸至集尘箱30内,挡料网罩33固定安装在加工箱1的右侧内壁上并位于粉碎辊3的上方,吸尘管31远离吸尘器29的一端延伸至挡料网罩33内,利用吸尘器29运行时产生的吸力,可把加工箱1内部的灰尘吸出并输送至集尘箱30内存储,利用挡料网罩33,可对粉碎好的DMC原料进行阻挡拦截,避免把粉碎好的DMC原料吸出加工箱1外,需要说明的是,挡料网罩33上的网孔尺寸只能够让小颗粒的灰尘穿过。Two rotating shafts 2 are rotated in the processing box 1, and two crushing rollers 3 are respectively fixedly sleeved on the corresponding rotating shafts 2. A plurality of crushing teeth 4 are fixedly installed on the two crushing rollers 3 at equal intervals. It should be noted that, using A plurality of crushing teeth 4 provided on the two crushing rollers 3 are arranged in a staggered manner, and then the DMC raw material can be effectively crushed. On the left outer wall of the processing box 1, a casing 5 is fixedly installed. Both extend into the casing 5, the left ends of the two rotating shafts 2 are fixedly installed with a first spur gear 6, and the two first spur gears 6 are meshed, and a first motor 7 is fixedly installed on the left inner wall of the casing 5, The output shaft end of the first motor 7 is fixedly connected with the left end of a rotating shaft 2 in the two rotating shafts 2, and the rotating shaft 2 fixedly connected with the output shaft can be driven by the first motor 7 to rotate, and the meshing of the two first spur gears 6 is utilized The transmission function can control the two rotating shafts 2 to rotate synchronously in opposite directions, and then realize the synchronous rotation of the two crushing rollers 3 in opposite directions, which is used to crush the DMC raw material. It should be noted that the shape and size of the two first spur gears 6 are the same Setting, the feeding assembly is arranged on the top of the processing box 1, and the feeding assembly is used to transport the DMC raw material to the inside of the processing box 1. The above-mentioned feeding assembly includes a feeding cylinder 8, a hopper 9, a spiral feeding shaft 10, a lower The material pipe 11 and the second motor 12, the feeding tube 8 are fixedly installed on the top of the processing box 1, the hopper 9 is fixedly installed on the top of the feeding tube 8, the spiral feeding shaft 10 is installed in the feeding tube 8 in rotation, and the bottom The material pipe 11 is fixedly installed on the bottom of the feeding tube 8, and the bottom end of the feeding tube 11 extends into the processing box 1. The second motor 12 is fixedly installed on the left side outer wall of the material feeding tube 8. The output of the second motor 12 The shaft end extends into the feeding barrel 8 and is fixedly connected with the left end of the spiral feeding shaft 10. Using the hopper 9, the DMC raw material can be put into the feeding barrel 8, and the second motor 12 can be used to control the spiral feeding shaft 10. Rotating, the DMC raw material can be transported to the right at a uniform speed and even amount, so that the DMC raw material is discharged from the feeding pipe 11 into the inside of the processing box 1. The soot blowing assembly is arranged on the processing box 1 and below the crushing roller 3. The above-mentioned soot blowing assembly Including installation box 15, two lower reinforcing rods 16, arc-shaped material retaining net 17, two shaft seats 18, two vertical shafts 19, two fan blades 20, two sprockets 21, chain 22, driven bevel gear 23. The positioning shaft 24, the second spur gear 25, the transmission rod 26, the third spur gear 27 and the driving bevel gear 28, the installation box 15 is located below the crushing roller 3, and the two lower reinforcement bars 16 are fixedly installed in the installation box 15 respectively On the left side outer wall and the right side outer wall, two lower reinforcement rods 16 are fixedly connected to the left side inner wall and the right side inner wall of the processing box 1 at the ends far away from each other. 17 is fixedly installed on the top of the installation box 15, and the arc-shaped material retaining net 17 can be used to prevent the crushed DMC raw material from falling into the installation box 15. The two shaft seats 18 are fixedly installed on the bottom inner wall of the installation box 15. Two vertical shafts 19 are respectively rotatably mounted on the corresponding shaft seats 18, two fan blades 20 are respectively fixedly mounted on the tops of the corresponding vertical shafts 19, and two sprockets 21 are respectively fixedly sleeved on the corresponding vertical shafts 19. , the chain 22 is wound on the two sprockets 21, the driven bevel gear 23 is fixedly sleeved on one of the two vertical shafts 19, the positioning shaft 24 is fixedly installed on the left outer wall of the processing box 1 and Located in the casing 5, the second spur gear 25 is rotatably mounted on the left end of the positioning shaft 24, the second spur gear 25 meshes with one of the two first spur gears 6, and the second spur gear 25 is engaged with the first spur gear 6 One of the first spur gears 6 meshing transmission, and utilize the third spur gear 27 and the second spur gear 25 meshing transmission, can control the third spur gear 27 to drive the transmission rod 26 and the driving bevel gear 28 to rotate, it needs to be explained What is more, the diameter size of the second spur gear 25 is the same as the diameter size of the first spur gear 6, and the diameter size of the third spur gear 27 is smaller than the diameter size of the second spur gear 25. The characteristics of the speed increase make the rotating speed of the transmission rod 26 greater than that of the crushing roller 3, and the left inner wall of the processing box 1 is provided with a mounting hole communicating with the casing 5, and the transmission rod 26 is installed in the mounting hole by rotating the bearing. The two ends of drive rod 26 all extend to the outside of mounting hole, and the 3rd spur gear 27 is fixedly installed on the left end of drive rod 26, and the 3rd spur gear 27 is meshed with the 2nd spur gear 25, and on the left side inner wall of installation box 15, be provided with Horizontal hole, the right end of the transmission rod 26 runs through the horizontal hole, the driving bevel gear 28 is fixedly installed on the right end of the transmission rod 26, the driving bevel gear 28 meshes with the driven bevel gear 23, and the driving bevel gear 28 and the driven bevel gear 23 are engaged transmission function, and by using the transmission function of the two sprockets 21 and the chain 22, the two vertical shafts 19 can be controlled to drive the corresponding fan blades 20 to rotate synchronously, and the rotation of the two fan blades 20 can generate The upward-flowing airflow can then blow up the dust generated when the DMC raw material is crushed, so that the dust can be collected effectively and thoroughly in the follow-up to achieve a good dust reduction effect. The dust suction component is arranged on the right side of the processing box 1. The above The dust collection assembly comprises vacuum cleaner 29, dust collecting box 30, dust suction pipe 31, dust discharge pipe 32 and material retaining mesh cover 33, and vacuum cleaner 29 and dust collection box 30 are all fixedly installed on the right side outer wall of processing box 1, and dust collector 29 Located above the dust collection box 30, one end of the dust suction pipe 31 is fixedly connected to the suction end of the vacuum cleaner 29, one end of the dust discharge pipe 32 is fixedly connected to the discharge end of the dust collector 29, and the end of the dust discharge pipe 32 away from the dust collector 29 extends to the collector. In the dust box 30, the material retaining net cover 33 is fixedly installed on the right side inner wall of the processing box 1 and is positioned at the top of the crushing roller 3, and the end of the dust suction pipe 31 away from the vacuum cleaner 29 extends into the material retaining net cover 33. The suction force generated during operation can suck out the dust inside the processing box 1 and transport it to the dust collection box 30 for storage. The material retaining net cover 33 can be used to block and intercept the crushed DMC raw materials, avoiding the crushed DMC raw materials It is sucked out of the processing box 1. It should be noted that the size of the mesh on the material retaining net cover 33 can only allow small particles of dust to pass through.
本实施例中,加工箱1内设置有位于粉碎辊3上方的导料框13,导料框13的左侧外壁和右侧外壁上均固定安装有上加固杆14,两个上加固杆14相互远离的一端分别与加工箱1的左侧内壁和右侧内壁固定连接,下料管11的底端延伸至导料框13内,利用两个上加固杆14,起到对导料框13进行牢靠的支撑定位的作用,利用导料框13可把进入加工箱1内的DMC原料顺畅的导送至两个粉碎辊3之间,以便于后续对DMC原料进行有效彻底的粉碎处理,需要说明的是,导料框13位于两个粉碎辊3之间的正上方。In the present embodiment, the processing box 1 is provided with a material guide frame 13 positioned above the crushing roller 3, and upper reinforcement rods 14 are fixedly installed on the left side outer wall and the right side outer wall of the material guide frame 13, two upper reinforcement rods 14 One end far away from each other is fixedly connected with the left inner wall and the right inner wall of the processing box 1 respectively, and the bottom end of the feeding pipe 11 extends into the material guide frame 13, and utilizes two upper reinforcing rods 14 to play a role in supporting the material guide frame 13. For reliable support and positioning, the material guide frame 13 can be used to smoothly guide the DMC raw material entering the processing box 1 between the two crushing rollers 3, so that the subsequent effective and thorough crushing of the DMC raw material is required. It is illustrated that the material guide frame 13 is located directly above between the two crushing rollers 3 .
本实施例中,横孔的内壁上固定安装有密封环,传动杆26通过密封环与横孔转动密封配合,利用密封环,可对传动杆26与横孔之间的间隙进行密封,避免灰尘从传动杆26与横孔之间的间隙进入安装盒15内In this embodiment, a sealing ring is fixedly installed on the inner wall of the horizontal hole, and the transmission rod 26 is rotated and sealed with the horizontal hole through the sealing ring, and the gap between the transmission rod 26 and the horizontal hole can be sealed by using the sealing ring to avoid dust Enter the installation box 15 from the gap between the transmission rod 26 and the horizontal hole
本实施例中,集尘箱30的顶部开设有出气孔,出气孔内固定安装有挡尘网34,利用出气孔,以便于排出进入集尘箱30内部的空气,利用挡尘网34,可防止进入集尘箱30内部的灰尘从出气孔排出,集尘箱30的前侧内壁上开设有清灰口,集尘箱30的前侧外壁上通过螺钉固定安装有清理门35,清理门35与清灰口相适配,利用清灰口和清理门35,便于把集尘箱30内收集的灰尘清理出。In this embodiment, the top of the dust box 30 is provided with an air outlet, and a dust-proof net 34 is fixedly installed in the air outlet, and the air outlet is used to discharge the air entering the dust box 30. Prevent the dust from entering the inside of the dust collection box 30 from being discharged from the air outlet. The front side inner wall of the dust collection box 30 is provided with a dust removal port, and the front side outer wall of the dust collection box 30 is fixed with a cleaning door 35 by screws. Compatible with the dust removal port, the dust removal port and the cleaning door 35 are utilized to facilitate the dust collected in the dust box 30 to be cleaned out.
本实施例中,加工箱1的底部内壁上放置有收集盒36,收集盒36的顶部为开口构造,加工箱1的右侧内壁上开设有取料口,收集盒36的右侧延伸至取料口内,加工箱1的右侧外壁上通过螺钉固定安装有盖板37,盖板37与取料口相适配,利用收集盒36,便于接取粉碎好的DMC原料,取料口的设置,方便收集盒36的取出和放入,盖板37用于对取料口进行封挡。In this embodiment, a collection box 36 is placed on the bottom inner wall of the processing box 1, and the top of the collection box 36 is an open structure. In the material opening, a cover plate 37 is fixedly installed on the right side outer wall of the processing box 1 by screws, and the cover plate 37 is compatible with the material intake. The collection box 36 is used to facilitate access to the crushed DMC raw materials. The setting of the material intake , to facilitate the taking out and putting in of the collecting box 36, and the cover plate 37 is used to block the material taking port.
本实施例中,加工箱1的前侧壁上固定安装有控制开关,第一电机7、第二电机12、吸尘器29和控制开关依次通过导线与外接电源线电性连接,控制开关可用于分别控制第一电机7、第二电机12、吸尘器29的开启和关闭。In this embodiment, a control switch is fixedly installed on the front side wall of the processing box 1, and the first motor 7, the second motor 12, the vacuum cleaner 29 and the control switch are electrically connected to the external power line through wires in turn, and the control switch can be used for respectively Control the opening and closing of the first motor 7, the second motor 12, and the vacuum cleaner 29.
通过上述结构,本实用新型提供的DMC原料粉碎用降尘装置能够把粉碎DMC原料过程中产生的灰尘全面彻底的吸出加工箱1外并输送至集尘箱30内收集存储,能够有效的取代传统的喷水降尘方式,操作简单方便,节省时间,提高了工作效率,实用性好,具体操作时,启动第二电机12运行,把DMC原料从料斗9倒入输料筒8内,利用第二电机12带动螺旋状输料轴10的转动,可对DMC原料匀速匀量的向右输送,使得DMC原料经过下料管11落至两个粉碎辊3之间,通过启动第一电机7运行,利用两个第一直齿轮6的啮合传动作用,可控制两个转轴2同步相向转动,使得两个粉碎辊3进行同步相向转动,利用两个粉碎辊3带动其上设置的多个粉碎齿4的转动,可对DMC原料进行有效的粉碎处理,粉碎好的DMC原料下落至收集盒36内,在对DMC原料粉碎过程中,通过利用第二直齿轮25与其中一个第一直齿轮6的啮合传动作用,并利用第三直齿轮27与第二直齿轮25的啮合传动作用,可控制第三直齿轮27带动传动杆26和主动伞齿轮28转动,再利用主动伞齿轮28与从动伞齿轮23的啮合传动作用,并利用两个链轮21和链条22的传动作用,可控制两个竖轴19带动相对应的扇叶20同步转动,利用两个扇叶20的旋转,可在加工箱1内部产生向上流动的气流,进而可将粉碎DMC原料时产生的灰尘向上吹起,通过启动吸尘器29运行,利用吸尘器29运行时产生的吸力,便可把加工箱1内部的灰尘更加全面彻底的吸出并输送至集尘箱30内收集存储,实现良好的降尘效果。Through the above-mentioned structure, the dust reduction device for crushing DMC raw materials provided by the utility model can fully and thoroughly suck the dust generated in the process of crushing DMC raw materials out of the processing box 1 and transport it to the dust collection box 30 for collection and storage, which can effectively replace the traditional The water spray dust reduction method is simple and convenient to operate, saves time, improves work efficiency, and has good practicability. During specific operations, start the second motor 12 to run, pour the DMC raw material from the hopper 9 into the feeding barrel 8, and use the second motor 12 drives the rotation of the spiral feeding shaft 10, which can transport the DMC raw material to the right at a uniform speed and even amount, so that the DMC raw material falls between the two crushing rollers 3 through the feeding pipe 11, and the first motor 7 is started to run. The meshing transmission effect of the two first spur gears 6 can control the synchronous rotation of the two rotating shafts 2 in opposite directions, so that the two grinding rollers 3 can rotate in opposite directions synchronously. Rotate, the DMC raw material can be effectively crushed, and the crushed DMC raw material falls into the collection box 36. During the crushing process of the DMC raw material, the second spur gear 25 and one of the first spur gears 6 are engaged to drive function, and utilize the third spur gear 27 and the second spur gear 25 meshing transmission effect, can control the third spur gear 27 to drive the transmission rod 26 and the driving bevel gear 28 to rotate, and then use the driving bevel gear 28 and the driven bevel gear 23 The meshing transmission effect of the two sprockets 21 and the chain 22 can be used to control the two vertical shafts 19 to drive the corresponding fan blades 20 to rotate synchronously, and the rotation of the two fan blades 20 can be used in the processing box 1 An upward-flowing airflow is generated inside, and then the dust generated when the DMC raw material is crushed can be blown upward. By starting the operation of the vacuum cleaner 29, the dust inside the processing box 1 can be sucked out more thoroughly by using the suction force generated during the operation of the vacuum cleaner 29 And transport to the dust collection box 30 for collection and storage, so as to achieve a good dust reduction effect.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型记载的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto. Any skilled person familiar with the technical field can easily think of changes or changes within the technical scope of the utility model. Replacement should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
Claims (8)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119456106A (en) * | 2025-01-17 | 2025-02-18 | 湖南时光钻石科技有限公司 | A micro powder pulverizer for diamond processing |
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| CN119456106A (en) * | 2025-01-17 | 2025-02-18 | 湖南时光钻石科技有限公司 | A micro powder pulverizer for diamond processing |
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