CN219498010U - Battery pack box and battery pack - Google Patents
Battery pack box and battery pack Download PDFInfo
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- CN219498010U CN219498010U CN202320239465.7U CN202320239465U CN219498010U CN 219498010 U CN219498010 U CN 219498010U CN 202320239465 U CN202320239465 U CN 202320239465U CN 219498010 U CN219498010 U CN 219498010U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
本实用新型提供一种电池包箱体,包括下箱体,下箱体包括底板和围设在所述底板四周的围板;所述底板上排列分布有多个用于定位安装电芯一端部的定位部,所述定位部包括多个限位块和由多个所述限位块围设形成的电芯端部安装区。还提供一种电池包,包括电芯和上述任一项所述的电池包箱体,所述电芯的端部安装于所述电芯端部安装区内并通过所述限位块进行限位固定。本实用新型方案中,利用限位块组合形成的定位部对电芯进行机械固定,电芯拆装方便,当电池包内局部的电芯发生故障时,可以在不损伤电芯及电池包结构的情况下,快速而精准地对故障电芯进行替换,无需更换整包,提升了电池包的维修效率,降低了电池包的维修成本。
The utility model provides a battery pack box body, which includes a lower box body, and the lower box body includes a bottom plate and a surrounding plate surrounding the bottom plate; a plurality of end parts for positioning and installing batteries are arranged and distributed on the bottom plate. The positioning part includes a plurality of limiting blocks and a cell end installation area surrounded by the plurality of limiting blocks. There is also provided a battery pack, including a battery cell and the battery pack case described in any one of the above, the end of the battery cell is installed in the installation area of the end of the battery cell and is limited by the limit block. bit fixed. In the solution of the utility model, the positioning part formed by the combination of the limit block is used to mechanically fix the battery cell, and the battery cell is easy to disassemble and assemble. When a part of the battery cell in the battery pack fails, it can Under certain circumstances, the faulty cells can be quickly and accurately replaced without replacing the entire pack, which improves the maintenance efficiency of the battery pack and reduces the maintenance cost of the battery pack.
Description
技术领域technical field
本实用新型涉及电池技术领域,特别是涉及一种电池包箱体及电池包。The utility model relates to the technical field of batteries, in particular to a battery pack box body and a battery pack.
背景技术Background technique
在动力电池领域,提升电动汽车续航里程主要有两种途径:途径一为化学体系创新,如提高正极材料Ni含量等;途径二为电芯、模组或者电池包结构的创新,如目前流行的CTP模组、刀片电池等。由于市场对于电动汽车续航里程的要求越来越高,CTP为必然趋势。CTP指的是Cell to Pack,即取消模组结构,把电芯直接集成为电池包。相较于传统的模组结构,CTP结构可以大大节省模组结构件,提升电池包内部的空间利用率,进而提升能量密度,达到提升电动汽车续航里程的目的。In the field of power batteries, there are two main ways to improve the cruising range of electric vehicles: the first way is to innovate the chemical system, such as increasing the Ni content of the positive electrode material, etc.; the second way is to innovate the structure of the battery cell, module or battery pack, such as the currently popular CTP module, blade battery, etc. As the market has higher and higher requirements for the cruising range of electric vehicles, CTP is an inevitable trend. CTP refers to Cell to Pack, which cancels the module structure and directly integrates the battery cells into a battery pack. Compared with the traditional module structure, the CTP structure can greatly save the module structural parts, improve the space utilization rate inside the battery pack, and then increase the energy density to achieve the purpose of increasing the cruising range of electric vehicles.
在CTP结构中,电芯主要通过结构胶与电池包箱体固定,当电池包中部分电芯发生故障需要更换时,由于结构胶与电芯之间、结构胶与电池包底板之间的强力粘结,无法顺利在不损坏电池包其他部件的情况下拆卸下问题电芯。因此,对于CTP结构,电池包内部电芯的维修是一个棘手的问题。由于拆卸势必损伤电池包内其他部件导致整包报废,当CTP电池包内电芯出现故障时,业内目前通用的做法为更换整包。若能在不损伤电池包其他部件的前提下做到对故障电芯的精准替换,将极大节约维修成本。In the CTP structure, the battery cell is mainly fixed with the battery pack box by structural adhesive. When some cells in the battery pack fail and need to be replaced, due to the strong force Bonding, it is impossible to remove the problem cell smoothly without damaging other parts of the battery pack. Therefore, for the CTP structure, the maintenance of the battery cells inside the battery pack is a thorny issue. Since disassembly will inevitably damage other components in the battery pack and cause the entire pack to be scrapped, when the cells in the CTP battery pack fail, the current common practice in the industry is to replace the entire pack. If the faulty cell can be replaced accurately without damaging other parts of the battery pack, the maintenance cost will be greatly saved.
实用新型内容Utility model content
鉴于以上所述现有技术的缺点,本实用新型的目的在于提供一种电池包箱体,其关键在于,包括:In view of the shortcomings of the prior art described above, the purpose of this utility model is to provide a battery pack box, the key of which is to include:
下箱体,包括底板和围设在所述底板四周的围板;The lower box body includes a base plate and a coaming plate surrounding the base plate;
所述底板上排列分布有多个用于定位安装电芯一端部的定位部,所述定位部包括多个限位块和由多个所述限位块围设形成的电芯端部安装区。A plurality of positioning parts for positioning and installing one end of the battery cell are arranged and distributed on the bottom plate, and the positioning part includes a plurality of limiting blocks and a cell end installation area surrounded by a plurality of the limiting blocks .
优选的,所述电池包箱体还包括盖体,所述盖体盖设在所述下箱体上并正对所述底板,所述盖体上排列分布有多个用于定位安装电芯另一端部的定位部,所述盖体上的定位部与所述底板上的定位部一一对应设置。Preferably, the battery pack box further includes a cover, the cover is arranged on the lower box and faces the bottom plate, and a plurality of batteries for positioning and installing are arranged and distributed on the cover. The positioning portion at the other end, the positioning portion on the cover body and the positioning portion on the bottom plate are provided in one-to-one correspondence.
优选的,所述限位块包括与电芯端部配合的内侧面,所述限位块的内侧面设有弹性层。Preferably, the limiting block includes an inner surface matched with the end of the battery cell, and an elastic layer is provided on the inner surface of the limiting block.
优选的,所述限位块的内侧面形状和/或所述弹性层的形状与所述电芯端部对应侧面的形状相匹配。Preferably, the shape of the inner side of the limiting block and/or the shape of the elastic layer matches the shape of the corresponding side of the end of the battery cell.
优选的,所述限位块为限位筋,所述限位筋凸出设置在所述底板上,且所述限位筋的高度小于或等于所述围板的高度。Preferably, the limiting block is a limiting rib, the limiting rib protrudes from the bottom plate, and the height of the limiting rib is less than or equal to the height of the surrounding plate.
优选的,所述限位筋的高度为1-4mm。Preferably, the height of the limiting rib is 1-4mm.
优选的,所述限位筋的厚度为1-8mm。Preferably, the thickness of the limiting rib is 1-8mm.
还提供一种电池包,其关键在于:包括电芯和上述任一项所述的电池包箱体,所述电芯的端部安装于所述电芯端部安装区内并通过所述限位块进行限位固定。There is also provided a battery pack, the key of which is to include a battery cell and the battery pack case described in any one of the above, and the end of the battery cell is installed in the installation area of the battery cell end and passes through the limit The block is fixed in a limit.
优选的,所述电芯的外部包覆有保护层,所述保护层上开设有露出区域,所述电芯的端部至少部分露出于所述露出区域,所述电芯的端部露出于所述露出区域的部分与所述定位部配合。Preferably, the exterior of the electric core is covered with a protective layer, and an exposed area is opened on the protective layer, the end of the electric core is at least partially exposed in the exposed area, and the end of the electric core is exposed in the exposed area. Part of the exposed area cooperates with the positioning portion.
优选的,所述电芯的端部包括四个用于定位的角,每个所述定位部包括至少两个限位块,其中至少两个所述限位块对应所述四个角中的两个对角设置。Preferably, the end of the cell includes four corners for positioning, and each of the positioning parts includes at least two limiting blocks, wherein at least two of the limiting blocks correspond to the four corners. Two diagonal settings.
如上所述,本实用新型的一种电池包箱体及电池包,具有至少以下有益效果:方案中利用限位块组合形成的定位部对电芯进行机械固定,电芯拆装方便,当电池包内局部的电芯发生故障时,可以在不损伤电芯及电池包结构的情况下,快速而精准地对故障电芯进行替换,无需更换整包,提升了电池包的维修效率,降低了电池包的维修成本。As mentioned above, a battery pack case and a battery pack of the present invention have at least the following beneficial effects: in the solution, the positioning part formed by the combination of the limit blocks is used to mechanically fix the battery cells, and the battery cells are easy to disassemble and assemble. When a partial cell in the pack fails, the faulty cell can be replaced quickly and accurately without damaging the cell and the battery pack structure, without replacing the entire pack, which improves the maintenance efficiency of the battery pack and reduces the The cost of repairing the battery pack.
附图说明Description of drawings
图1是本实用新型的一示例性实施例示出的一种电池包箱体的下箱体结构示意图;Fig. 1 is a schematic diagram of the lower box structure of a battery pack box shown in an exemplary embodiment of the present invention;
图2是图1中下箱体与盖体的装配示意图;Fig. 2 is a schematic diagram of the assembly of the lower box and the cover in Fig. 1;
图3是本实用新型的一示例性实施例示出的一种电池包中下箱体与电芯的装配示意图;Fig. 3 is a schematic diagram of the assembly of a battery pack middle and lower box and battery cells shown in an exemplary embodiment of the present invention;
图4是本实用新型中电芯与限位块的装配示意图;Fig. 4 is a schematic diagram of the assembly of the electric core and the limit block in the utility model;
图5是本实用新型限位块的一排布示意图;Fig. 5 is a schematic diagram of the arrangement of the limiting blocks of the present invention;
图6是本实用新型限位块的另一排布示意图;Fig. 6 is another schematic diagram of arrangement of the limiting blocks of the present invention;
图7是本实用新型限位块的另一排布示意图;Fig. 7 is another schematic diagram of arrangement of the limiting blocks of the present invention;
其中1-下箱体;101-底板;102-围板;2-定位部;201-限位块;202-电芯端部安装区;3-盖体;4-电芯;5-弹性层;6-保护层;7-露出区域。Among them, 1-lower box body; 101-bottom plate; 102-coaming plate; 2-positioning part; 201-limiting block; 202-cell end installation area; 3-cover body; ; 6 - protective layer; 7 - exposed area.
具体实施方式Detailed ways
以下通过特定的具体实例说明本实用新型的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本实用新型的其他优点与功效。本实用新型还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本实用新型的精神下进行各种修饰或改变。应当理解,优选实施例仅为了说明本实用新型,而不是为了限制本实用新型的保护范围。The implementation of the present utility model is described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. The utility model can also be implemented or applied through other different specific implementation modes, and the details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the utility model. It should be understood that the preferred embodiments are only for illustrating the utility model, rather than limiting the protection scope of the utility model.
在下文描述中,探讨了大量细节,以提供对本实用新型实施例的更透彻的解释,然而,对本领域技术人员来说,可以在没有这些具体细节的情况下实施本实用新型的实施例是显而易见的,在其他实施例中,以示意图的形式而不是以细节的形式来示出公知的结构和设备,以避免使本实用新型的实施例难以理解。In the following description, numerous details are discussed in order to provide a more thorough explanation of embodiments of the present invention, however, it will be apparent to those skilled in the art that embodiments of the present invention can be practiced without these specific details. Indeed, in other embodiments, well-known structures and devices are shown in schematic diagrams rather than in detail in order to avoid obscuring the embodiments of the invention.
图1为本实用新型一种电池包箱体的结构示意图。请参阅附图1所示,一种电池包箱体,包括下箱体1,所述下箱体1包括底板101和围设在所述底板101四周的围板102;在所述底板101上排列分布有多个用于定位安装电芯4一端部的定位部2,所述定位部2包括多个限位块201和由多个所述限位块201围设形成的电芯端部安装区202。在一些实施例中,所述电池包箱体还包括盖体3,所述盖体3可以为与下箱体1结构相似的箱体结构,也可以为盖板结构。所述盖体3盖设在所述下箱体1上并正对所述底板101。在所述盖体3上排列分布有多个用于定位安装电芯4另一端部的定位部2,所述盖体3上的定位部2与所述底板101上的定位部2一一对应设置。Fig. 1 is a schematic structural diagram of a battery pack box of the present invention. Please refer to accompanying drawing 1, a kind of battery pack box body, comprises lower box body 1, and described lower box body 1 comprises bottom plate 101 and surrounding plate 102 that surrounds described bottom plate 101; On described bottom plate 101 There are a plurality of positioning parts 2 arranged and distributed for positioning and installing one end of the electric core 4, and the positioning part 2 includes a plurality of limiting blocks 201 and an end installation of the battery core formed by a plurality of limiting blocks 201. District 202. In some embodiments, the battery pack case further includes a cover 3, and the cover 3 may be a case structure similar to that of the lower case 1, or may be a cover plate structure. The cover body 3 is disposed on the lower box body 1 and faces the bottom plate 101 . A plurality of positioning parts 2 for positioning and installing the other end of the electric core 4 are arranged and distributed on the cover body 3 , and the positioning parts 2 on the cover body 3 correspond to the positioning parts 2 on the bottom plate 101 one by one. set up.
在实际实施过程中,定位部2在所述底板101上优选地以规则的矩形阵列排列,其中相邻定位部2之间的、紧靠在一起的限位块201可组合形成一体结构。安装时,多个电芯4安装于下箱体1内,单个电芯4的对应端部对应安装于相应电芯端部安装区202,限位块201对电芯4端部进行限位固定,如同夹爪将电芯4端部夹紧固定。如图2所示,盖体3与下箱体1盖合,电芯4的另一端部与盖体3上的定位部2定位固定。In actual implementation, the positioning parts 2 are preferably arranged in a regular rectangular array on the bottom plate 101 , wherein the limiting blocks 201 between adjacent positioning parts 2 that are close together can be combined to form an integrated structure. During installation, multiple battery cells 4 are installed in the lower box body 1, and the corresponding ends of a single battery cell 4 are correspondingly installed in the corresponding battery end installation area 202, and the limit block 201 limits and fixes the ends of the battery cells 4 , like clamping claws to clamp and fix the end of the cell 4 . As shown in FIG. 2 , the cover body 3 is closed with the lower box body 1 , and the other end of the battery cell 4 is positioned and fixed with the positioning portion 2 on the cover body 3 .
在一些实施例中,所述限位块201包括与电芯4端部配合的内侧面,所述限位块201的内侧面设有弹性层5。弹性层5的弹性作用力可以增大与电芯4之间的摩擦力,同时降低限位块201与电芯4尺寸的精度要求。在实际实施过程中,弹性层5可以采用泡沫棉等弹性材料。In some embodiments, the limiting block 201 includes an inner surface that fits with the end of the battery cell 4 , and the inner surface of the limiting block 201 is provided with an elastic layer 5 . The elastic force of the elastic layer 5 can increase the frictional force between the elastic layer 5 and the electric core 4 , and at the same time reduce the accuracy requirements of the size of the limiting block 201 and the electric core 4 . In actual implementation, the elastic layer 5 can use elastic materials such as foam cotton.
在一些实施例中,所述限位块201的内侧面形状和/或所述弹性层5的形状与所述电芯4端部对应侧面的形状相匹配。在实际实施过程中,电芯4可以为圆柱形、方形等,基于电芯4端部形状不同,限位块201的内侧面形状和/或所述弹性层5的形状适配电芯4端部形状,如适配方形电芯4的L形结构,或适配圆柱形电芯4的弧形结构,只要定位部2的一组限位块201能够限制电芯4在底板101表面的横向位移即可。In some embodiments, the shape of the inner surface of the limiting block 201 and/or the shape of the elastic layer 5 matches the shape of the corresponding side surface of the end of the battery core 4 . In the actual implementation process, the battery cell 4 can be cylindrical, square, etc., based on the shape of the end of the battery cell 4, the shape of the inner side of the limit block 201 and/or the shape of the elastic layer 5 is adapted to the end of the battery cell 4 The shape of the part, such as the L-shaped structure adapted to the square cell 4, or the arc-shaped structure adapted to the cylindrical cell 4, as long as a set of limit blocks 201 of the positioning part 2 can limit the lateral direction of the cell 4 on the surface of the bottom plate 101 Just move.
所述限位块201为限位筋,所述限位筋凸出设置在所述底板101上,且所述限位筋的高度小于或等于所述围板102的高度。结合附图4所示,在具体实施过程中,所述限位筋的高度只要不超出围板102高度,能够对电芯4端部进行基本的限位固定,在节省材料成本的情况下,可以尽可能的降低限位筋的高度,根据实际情况,所述限位筋的高度H可以为1-4mm。另外,根据实际安装空间,在保持限位筋一定的强度的前提下,所述限位筋的厚度T可以为1-8mm。如此,限位筋不会影响电池包的高度空间利用率,也不会影响原有的电池包底部水冷设计。材料方面,所述限位块201可采用与下箱体1相同的材料。The limiting block 201 is a limiting rib protruding from the bottom plate 101 , and the height of the limiting rib is less than or equal to the height of the surrounding plate 102 . As shown in Figure 4, in the specific implementation process, as long as the height of the limiting rib does not exceed the height of the enclosure 102, the end of the battery cell 4 can be basically limited and fixed. In the case of saving material costs, The height of the limiting rib can be reduced as much as possible. According to the actual situation, the height H of the limiting rib can be 1-4mm. In addition, according to the actual installation space, under the premise of maintaining a certain strength of the limiting rib, the thickness T of the limiting rib may be 1-8mm. In this way, the limiting rib will not affect the height space utilization of the battery pack, nor will it affect the original water cooling design at the bottom of the battery pack. In terms of material, the limiting block 201 can be made of the same material as that of the lower box body 1 .
图3为本实用新型一种电池包的结构示意图。请参阅附图2所示,一种电池包,包括电芯4和所述电池包箱体,所述电芯4一端与下箱体1的定位部2一对一安装,盖体3与下箱体1盖合时,盖体3的定位部对电芯4的另一端进行定位固定。所述电芯4的端部安装于所述电芯端部安装区202内并通过所述限位块201进行限位固定,结合附图4所示,所述电芯4的外部包覆有保护层6,如气凝胶层、泡沫棉层等,所述保护层6上开设有露出区域7,所述电芯4的端部至少部分露出于所述露出区域7,所述电芯4的端部露出于所述露出区域7的部分与所述定位部2配合。如此电芯4宽度方向的空间利用率不会受到限位块201的影响。Fig. 3 is a schematic structural diagram of a battery pack of the present invention. Please refer to accompanying drawing 2, a kind of battery pack, comprises electric core 4 and described battery pack casing, and one end of described electric core 4 is installed one-to-one with the positioning part 2 of lower case 1, and cover body 3 and lower When the case body 1 is closed, the positioning portion of the cover body 3 positions and fixes the other end of the battery cell 4 . The end of the battery cell 4 is installed in the cell end installation area 202 and is limited and fixed by the limiting block 201. As shown in FIG. 4 , the exterior of the battery cell 4 is covered with A protective layer 6, such as an airgel layer, a foam cotton layer, etc., an exposed area 7 is opened on the protective layer 6, and the end of the electric core 4 is at least partially exposed in the exposed area 7, and the electric core 4 The part of the end exposed in the exposed area 7 cooperates with the positioning part 2 . In this way, the space utilization rate in the width direction of the battery cell 4 will not be affected by the limiting block 201 .
在一些实施例中,所述电芯4的端部包括四个用于定位的角,每个所述定位部2包括至少两个限位块201,其中至少两个所述限位块201对应所述四个角中的两个对角设置。下面以方形电芯4及适配L形结构的限位块201进行分别举例说明:其中电芯端部安装区202适配电芯4端部形状为矩形In some embodiments, the end of the electric core 4 includes four corners for positioning, and each positioning portion 2 includes at least two limiting blocks 201, wherein at least two of the limiting blocks 201 correspond to Two of the four corners are arranged diagonally. The following uses the square cell 4 and the stop block 201 adapted to the L-shaped structure as an example to illustrate: the cell end installation area 202 is adapted to the shape of the end of the cell 4 as a rectangle
如图5所示:限位块201沿中部的电芯端部安装区202的边缘设置,并分别设置在电芯端部安装区202四个角的位置,电芯4安装于电芯端部安装区202内后,四个限位块201可以对电芯4进行全方位限位。As shown in Figure 5: the limit block 201 is arranged along the edge of the cell end installation area 202 in the middle, and is respectively arranged at the four corners of the cell end installation area 202, and the cell 4 is installed at the end of the cell After being inside the installation area 202 , the four limiting blocks 201 can limit the battery cell 4 in all directions.
如图6所示:在图5所示实施例的基础上,可减少一个限位块201的设置,3个L形结构的限位块201同样可以对电芯4进行限位固定。As shown in FIG. 6 : on the basis of the embodiment shown in FIG. 5 , the setting of one limit block 201 can be reduced, and the three limit blocks 201 of L-shaped structure can also limit and fix the battery cell 4 .
如图7所示:在图6所示实施例的基础上,保留对角的两个限位块201,减少剩下的一个限位块201,2个L形结构的限位块201同样可以对电芯4进行限位固定。As shown in Figure 7: on the basis of the embodiment shown in Figure 6, the two diagonal limit blocks 201 are reserved, and the remaining one limit block 201 is reduced, and the two L-shaped structure limit blocks 201 can also be used Limit and fix the cell 4.
相邻定位部2之间的间距以实际情况中电芯4的间距要求进行调整,不同定位部2的相邻限位块201之间可以分体设置,如果紧靠在一起则可一体成型设置。The spacing between adjacent positioning parts 2 is adjusted according to the spacing requirements of the battery cells 4 in the actual situation. The adjacent limit blocks 201 of different positioning parts 2 can be set separately, and if they are close together, they can be integrally formed. .
上述实施例仅示例性说明本实用新型的原理及其功效,而非用于限制本实用新型。任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,但凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present utility model, but are not intended to limit the present utility model. Anyone familiar with this technology can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by persons with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the utility model should still be covered by the claims of the utility model.
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