CN219486594U - Servo ultrasonic welding equipment with position changing machine - Google Patents
Servo ultrasonic welding equipment with position changing machine Download PDFInfo
- Publication number
- CN219486594U CN219486594U CN202222855943.5U CN202222855943U CN219486594U CN 219486594 U CN219486594 U CN 219486594U CN 202222855943 U CN202222855943 U CN 202222855943U CN 219486594 U CN219486594 U CN 219486594U
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- frame
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- welding
- guide rail
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- 238000003466 welding Methods 0.000 title claims abstract description 56
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 12
- 238000005056 compaction Methods 0.000 claims description 3
- 206010020649 Hyperkeratosis Diseases 0.000 claims description 2
- 210000002219 extraembryonic membrane Anatomy 0.000 claims description 2
- 238000005728 strengthening Methods 0.000 claims 2
- 230000007306 turnover Effects 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 5
- 239000012528 membrane Substances 0.000 abstract description 4
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 210000004379 membrane Anatomy 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000004023 plastic welding Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The utility model belongs to the technical field of welding equipment, and particularly relates to servo ultrasonic welding equipment with a positioner, which comprises a frame, wherein an ultrasonic generator is arranged on the front surface of the frame, an upper die servo motor is arranged at the center of the upper end of the interior of the frame, and an upper die guide rail is arranged on the side surface of the interior of the frame. According to the utility model, through arranging the turnover motor, the adjusting base, the tire membrane, the reinforcing ribs, the limiting blocks, the plurality of groups of ultrasonic generators, the welding heads and the ultrasonic transducers, the welding and assembling operation of the two-sided products are realized, the workbench is driven by the servo motor, and the equipment is provided with a plurality of welding stations, so that the equipment can still finish the welding of the products after the products are assembled for a plurality of times; through combining assembly fixture and welding equipment, the process flow becomes simple, and production cycle shortens, and the cost reduces, has improved the expansibility of equipment simultaneously, and the accessible retooling is integrated multiple product and is accomplished on 1 equipment, has improved the operating efficiency of equipment.
Description
Technical Field
The utility model relates to the technical field of welding equipment, in particular to servo ultrasonic welding equipment with a positioner.
Background
With the rapid development of the automobile industry, in order to meet the increasingly changing market and personalized demands, the cost is reduced, the production efficiency is improved, and automobile manufacturing enterprises have made great progress in introducing new equipment such as processing centers, industrial robots, rapid forming equipment, automatic welding, nanometer processing and the like. The ultrasonic plastic welding technology is widely applied to the Germany 'masses' and the U.S. general automobile production lines, and manufacturers such as the Shangqi group and Beijing automobiles in China are also widely adopting the new technology, but the current ultrasonic welding research level in China has a great gap compared with that in abroad, and the ultrasonic plastic welding equipment is also required to be developed by increasing the force research and development, so that the ultrasonic welding technology is further developed in the domestic automobile manufacturing industry.
The prior art has the following problems:
in the production process flow of various products of the automotive interior and exterior trim, the situation that one part needs to be assembled and then welded and assembled again and welded again usually occurs due to the complex product shape. In addition, for the convenience of assembly, the first time the parts are assembled from the A surface of the product, the second time the parts are assembled from the B surface of the product, and the assembly fixture cannot be used universally. Thus, 4 pieces of equipment are required for the production of the product, and the process is extremely complicated and high in cost.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides servo ultrasonic welding equipment with a positioner, which solves the problems of poor universality, complex process and high cost of the existing assembly work.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a servo ultrasonic welding equipment with machine of shifting, includes the frame, the front of frame is provided with supersonic generator, the inside upper end center department of frame is provided with mould servo motor, the inside side of frame is provided with the mould guide rail, one side of going up the mould guide rail is provided with the material box, front one side of frame is provided with the grating, the lower extreme of grating is provided with start button, start button's lower extreme is provided with emergency stop button, the inside lower extreme of frame is provided with the lower mould guide rail, one side of lower mould guide rail is provided with the lower mould motor, the lower extreme of main electric cabinet is connected with the callus on the sole, the inside of frame is provided with the pre-compaction, one side of pre-compaction is provided with the bonding tool, the upper end of bonding tool is provided with ultrasonic transducer, front one side of frame is provided with the touch-sensitive screen, the upper end of main electric cabinet is provided with the trichromatic lamp.
As a preferable technical scheme of the utility model, the lower end of the upper die servo motor is provided with two upper die assemblies, the number of the upper die guide rails is two, the upper die guide rails are symmetrically distributed on two sides of the inside of the frame, and the upper die assemblies are movably connected with the upper die guide rails.
As a preferable technical scheme of the utility model, the number of the welding heads is a plurality of welding heads, and the welding heads are equidistantly distributed in the frame.
As a preferable technical scheme of the utility model, the number of the material boxes is two, and the material boxes are symmetrically distributed on two sides of the inside of the frame.
As a preferable technical scheme of the utility model, the number of the ultrasonic generators is five, and the ultrasonic generators are equidistantly distributed at the upper end of the front face of the frame.
As a preferable technical scheme of the utility model, an adjusting base is arranged in the frame, a turnover motor is arranged on one side of the adjusting base, one side of the turnover motor is connected with a reinforcing rib, a tire membrane is arranged at the upper end of the reinforcing rib, and a limiting block is arranged on the inner side of the adjusting base.
As a preferable technical scheme of the utility model, the adjusting base is positioned at the inner bottom of the frame, and the reinforcing ribs are movably connected with the adjusting base through rotating shafts.
Compared with the prior art, the utility model provides servo ultrasonic welding equipment with a positioner, which has the following beneficial effects:
1. according to the servo ultrasonic welding equipment with the position changing machine, the turnover motor, the adjusting base, the tire membrane, the reinforcing ribs and the limiting blocks are arranged, the position changing machine is arranged on the workbench, and workers can assemble products from the surface A and assemble products from the surface B, so that two pairs of assembling tools are not required to be arranged outside the welding equipment; the workbench is driven by a servo motor, and the equipment is provided with a plurality of welding stations, so that after the product is assembled for a plurality of times, the equipment can still finish welding the product; by combining the assembly fixture and the welding equipment, the process flow becomes simple, the production period is shortened, and the cost is reduced.
2. According to the servo ultrasonic welding equipment with the position changing machine, by arranging the plurality of groups of ultrasonic generation, the welding heads and the ultrasonic transducers, welding and processing operations of a plurality of groups of products are realized, the expansibility of the equipment is improved, the integration of a plurality of products on 1 equipment can be completed through die changing, and the operation efficiency of the equipment is improved.
Drawings
FIG. 1 is a schematic diagram of a servo ultrasonic welding apparatus with a positioner according to the present utility model;
FIG. 2 is a schematic diagram of an assembly fixture on a servo ultrasonic welding device with a positioner.
In the figure: 1. an ultrasonic generator; 2. an upper die servo motor; 3. an upper die guide rail; 4. a material box; 5. a grating; 6. a start button; 7. an emergency stop button; 8. a lower die guide rail; 9. a lower die motor; 10. foot pads; 11. prepressing; 12. welding head; 13. an ultrasonic transducer; 14. a touch screen; 15. a main electric cabinet; 16. a tri-color lamp; 17. a frame; 18. a turnover motor; 19. adjusting a base; 20. a fetal membrane; 21. reinforcing ribs; 22. and a limiting block.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-2, in this embodiment: the servo ultrasonic welding equipment with the position changing machine comprises a frame 17, an ultrasonic generator 1 is arranged on the front surface of the frame 17, an upper die servo motor 2 is arranged in the center of the inner upper end of the frame 17, an upper die guide rail 3 is arranged on the inner side surface of the frame 17, a material box 4 is arranged on one side of the upper die guide rail 3, a grating 5 is arranged on one side of the front surface of the frame 17, a starting button 6 is arranged at the lower end of the grating 5, an emergency stop button 7 is arranged at the lower end of the starting button 6, a lower die guide rail 8 is arranged at the lower end of the inner part of the frame 17, a lower die motor 9 is arranged on one side of the lower die guide rail 8, a foot pad 10 is connected at the lower end of the frame 17, a pre-pressing 11 is arranged in the frame 17, a welding head 12 is arranged on one side of the pre-pressing 11, an ultrasonic transducer 13 is arranged at the upper end of the welding head 12, a touch screen 14 is arranged on one side of the front surface of the frame 17, and a three-color lamp 16 is arranged at the upper end of the frame 17.
In the embodiment, the lower end of the upper die servo motor 2 is provided with two upper die assemblies, the number of the upper die guide rails 3 is two, the upper die guide rails 3 are symmetrically distributed on two sides in the frame 17, and the upper die assemblies are movably connected with the upper die guide rails 3, so that the structure is reasonable; the number of the welding heads 12 is a plurality, and the welding heads 12 are equidistantly distributed in the frame 17, so that the welding effect of a plurality of groups of products is realized; the number of the material boxes 4 is two, and the material boxes 4 are symmetrically distributed on two sides of the inside of the frame 17, so that parts can be conveniently taken at any time; the number of the ultrasonic generators 1 is five, the ultrasonic generators 1 are distributed at the upper end of the front face of the frame 17 at equal intervals, and the efficiency is good; an adjusting base 19 is arranged in the frame 17, a turnover motor 18 is arranged on one side of the adjusting base 19, a reinforcing rib 21 is connected on one side of the turnover motor 18, a tire membrane 20 is arranged at the upper end of the reinforcing rib 21, and a limiting block 22 is arranged on the inner side of the adjusting base 19, so that double-sided assembly of a product is realized; the adjusting base 19 is positioned at the inner bottom of the main frame 17, and the reinforcing ribs 21 are movably connected with the adjusting base 19 through rotating shafts, so that the structure is reasonable.
The working principle and the using flow of the utility model are as follows: the operator performs man-machine interaction on the touch screen 14 in advance, and sets the process parameters. After the operator exits the grating 5, he presses the start button 6 and the lower die motor 9 acts, guided by the lower die guide rail 8, to bring the work table to the welding station. The upper die servo motor 2 acts and is guided by the upper die guide rail 3, so that the upper die reaches a working position, and the welding head 12 welds products. After the welding is completed, the workbench and the upper die return to the original positions, the turnover motor 18 drives the workbench to turn over to a proper angle, and an operator takes parts from the material box 4 and assembles the parts on the product. According to the product requirement, the workbench can slide into the welding station for welding, or an operator can directly take out the product and put a new product into the next working cycle; the servo ultrasonic welding equipment with the positioner integrates the assembly tool and the welding equipment. A turnover motor 18 is provided on the table and a magazine 4 is provided on the equipment frame so that the operator can complete the assembly of the product (from either the product a side or the product B side) on the welding equipment. Because the equipment contains upper die servo motor 2 and lower die motor 9, two servo motor can make the equipment contain a plurality of welding stations to the welding to the product still can be accomplished to the equipment after the multiple assembly to the product.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (7)
1. Servo ultrasonic welding equipment with machine of shifting, including frame (17), its characterized in that: the front of frame (17) is provided with supersonic generator (1), the inside upper end center department of frame (17) is provided with mould servo motor (2), the inside side of frame (17) is provided with mould guide rail (3), the one side of going up mould guide rail (3) is provided with material box (4), the front one side of frame (17) is provided with grating (5), the lower extreme of grating (5) is provided with start button (6), the lower extreme of start button (6) is provided with scram button (7), the inside lower extreme of frame (17) is provided with lower mould guide rail (8), one side of lower mould guide rail (8) is provided with lower mould motor (9), the lower extreme of frame (17) is connected with callus on the sole (10), the inside of frame (17) is provided with material box (11), one side of pre-compaction (11) is provided with bonding tool (12), the upper end of bonding tool (12) is provided with ultrasonic transducer (13), the front one side of frame (17) is provided with touch-sensitive screen (14), the upper end of frame (17) is provided with color lamp (16).
2. A servo ultrasonic welding apparatus with a positioner according to claim 1, wherein: the lower extreme of going up mould servo motor (2) is provided with the mould subassembly, go up the quantity of mould guide rail (3) and be two, and go up mould guide rail (3) and be symmetrical distribution in frame (17) inside both sides, go up mould subassembly and go up mould guide rail (3) swing joint.
3. A servo ultrasonic welding apparatus with a positioner according to claim 1, wherein: the number of the welding heads (12) is a plurality, and the welding heads (12) are equidistantly distributed in the frame (17).
4. A servo ultrasonic welding apparatus with a positioner according to claim 1, wherein: the number of the material boxes (4) is two, and the material boxes (4) are symmetrically distributed on two sides of the inside of the frame (17).
5. A servo ultrasonic welding apparatus with a positioner according to claim 1, wherein: the number of the ultrasonic generators (1) is five, and the ultrasonic generators (1) are equidistantly distributed at the upper end of the front face of the frame (17).
6. A servo ultrasonic welding apparatus with a positioner according to claim 1, wherein: the inside of frame (17) is provided with adjustment base (19), one side of adjustment base (19) is provided with upset motor (18), one side of upset motor (18) is connected with strengthening rib (21), the upper end of strengthening rib (21) is provided with fetal membrane (20), the inboard of adjustment base (19) is provided with stopper (22).
7. The servo ultrasonic welding apparatus with positioner according to claim 6, wherein: the adjusting base (19) is positioned at the inner bottom of the frame (17), and the reinforcing ribs (21) are movably connected with the adjusting base (19) through rotating shafts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222855943.5U CN219486594U (en) | 2022-10-28 | 2022-10-28 | Servo ultrasonic welding equipment with position changing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222855943.5U CN219486594U (en) | 2022-10-28 | 2022-10-28 | Servo ultrasonic welding equipment with position changing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219486594U true CN219486594U (en) | 2023-08-08 |
Family
ID=87508416
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222855943.5U Active CN219486594U (en) | 2022-10-28 | 2022-10-28 | Servo ultrasonic welding equipment with position changing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219486594U (en) |
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2022
- 2022-10-28 CN CN202222855943.5U patent/CN219486594U/en active Active
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