CN219484688U - Welding tool for curing frame - Google Patents
Welding tool for curing frame Download PDFInfo
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- CN219484688U CN219484688U CN202320191951.6U CN202320191951U CN219484688U CN 219484688 U CN219484688 U CN 219484688U CN 202320191951 U CN202320191951 U CN 202320191951U CN 219484688 U CN219484688 U CN 219484688U
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
Description
技术领域technical field
本实用新型属于固化架焊接技术领域,特别是涉及一种固化架焊接工装。The utility model belongs to the technical field of curing frame welding, in particular to a curing frame welding tool.
背景技术Background technique
极板是蓄电池储存电能的主要部件,极板由板栅上面填涂活性物质获得,板栅涂板完成后需要对极板进行固化、干燥,以使涂上去的活性物质与板栅成为一体。蓄电池极板的固化、干燥是铅酸蓄电池行业极板制造过程中的一道关键工序,它直接影响到化成后极板的机械强度和电性能,关系到铅酸蓄电池的容量大小和寿命长短。The pole plate is the main part of the battery to store electric energy. The pole plate is obtained by filling the grid with active material. After the grid is coated, the plate needs to be cured and dried so that the coated active material and the grid are integrated. The curing and drying of the battery plate is a key process in the plate manufacturing process of the lead-acid battery industry. It directly affects the mechanical strength and electrical properties of the formed plate, and is related to the capacity and life of the lead-acid battery.
现有技术中,通常需要将极板整齐的放置在固化架上,然后将其固化架推送至固化室内进行固化操作,目前现有的固化架,通常都是人工焊接,焊接工艺步骤复杂,且焊接的时候无法正常定位,都是采用尺子测量,再定位焊接。因此产品生产效率较低同时产品的合格率也无法保证,因此我们需要一种焊接工装来辅助焊接,提高生产效率和产品合格率。In the prior art, it is usually necessary to neatly place the plates on the curing rack, and then push the curing rack into the curing chamber for curing operation. Currently, the existing curing racks are usually manually welded, and the welding process steps are complicated, and When welding, it cannot be positioned normally, and a ruler is used to measure, and then position welding. Therefore, the production efficiency of the product is low and the pass rate of the product cannot be guaranteed, so we need a welding tool to assist welding to improve production efficiency and product pass rate.
实用新型内容Utility model content
本实用新型的目的在于提供一种固化架焊接工装,通过活动工装和固定工装的辅助定位,来提高生产效率和产品合格率,解决现有人工焊接缺乏定位导致影响生产效率和产品合格率的问题。The purpose of the utility model is to provide a solidification frame welding tool, through the auxiliary positioning of the movable tool and the fixed tool, to improve production efficiency and product qualification rate, and solve the problem that the existing manual welding lacks positioning and affects production efficiency and product qualification rate. .
为解决上述技术问题,本实用新型是通过以下技术方案实现的:In order to solve the problems of the technologies described above, the utility model is achieved through the following technical solutions:
本实用新型为一种固化架焊接工装,包括水平底板和限位结构,所述限位结构包括设置在水平底板上表面的固定工装和可拆卸的活动工装,所述固定工装包括:端部定位板,所述端部定位板有若干组,所述端部定位板对称设置于水平底板左右两端侧上表面;侧边定位板,所述侧边定位板有若干组,所述侧边定位板对称设置于水平底板前后两侧上表面;所述端部定位板和侧边定位板在水平底板上呈矩形排布;中间定位板,若干横向并排等距设置的所述中间定位板设于所述水平底板的中部,且所述中间定位板的排布方向与所述端部定位板的排布方向平行;所述端部定位板、侧边定位板以及中间定位板均设置有用于置放固化架钢管的置放槽;配合所述端部定位板固定的铰接座,所述铰接座设置于所述端部定位板外侧。The utility model relates to a curing frame welding tool, which includes a horizontal bottom plate and a limit structure. The limit structure includes a fixed tool and a detachable movable tool arranged on the upper surface of the horizontal bottom plate. The fixed tool includes: end positioning There are several groups of the end positioning plates, and the end positioning plates are symmetrically arranged on the upper surfaces of the left and right ends of the horizontal bottom plate; the side positioning plates, there are several groups of the side positioning plates, and the side positioning plates The plates are arranged symmetrically on the upper surfaces of the front and rear sides of the horizontal bottom plate; the end positioning plates and the side positioning plates are arranged in a rectangular shape on the horizontal bottom plate; The middle part of the horizontal bottom plate, and the arrangement direction of the middle positioning plate is parallel to the arrangement direction of the end positioning plate; the end positioning plate, the side positioning plate and the middle positioning plate are all provided with Put the placement groove of the steel pipe of the curing frame; cooperate with the fixed hinge seat of the end positioning plate, and the hinge seat is arranged on the outside of the end positioning plate.
作为本实用新型的一种优选技术方案,所述固定工装还包括盖板定位板,所述盖板定位板设于所述端部定位板一侧,所述盖板定位板靠近端部定位板一侧设置有盖板卡槽。As a preferred technical solution of the present invention, the fixed tooling also includes a cover plate positioning plate, the cover plate positioning plate is arranged on one side of the end positioning plate, and the cover plate positioning plate is close to the end positioning plate One side is provided with a cover card slot.
作为本实用新型的一种优选技术方案,所述活动工装包括铰接在所述铰接座上的定位压板。As a preferred technical solution of the present invention, the movable tooling includes a positioning pressure plate hinged on the hinged seat.
作为本实用新型的一种优选技术方案,所述定位压板上并排等距设置有若干角钢定位槽。As a preferred technical solution of the present invention, several angle steel positioning grooves are arranged side by side and equidistant on the positioning plate.
作为本实用新型的一种优选技术方案,所述活动工装还包括用于配合侧边定位板固定的挤压板,所述挤压板插入所述侧边定位板的置放槽内。As a preferred technical solution of the present invention, the movable tooling also includes an extruding plate for fixing with the side positioning plate, and the extruding plate is inserted into the placement groove of the side positioning plate.
作为本实用新型的一种优选技术方案,所述水平底板上设置有与端部定位板、侧边定位板和中间定位板一一对应的垫块。As a preferred technical solution of the present invention, the horizontal bottom plate is provided with spacers corresponding to the end positioning plate, the side positioning plate and the middle positioning plate one by one.
作为本实用新型的一种优选技术方案,所述垫块为圆形棒体。As a preferred technical solution of the utility model, the spacer is a circular rod.
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
本实用新型中,具体焊接使用的时候,步骤如下,将端部横杆102放入侧边定位板5,靠一边贴近,将边杆101板放置进两边的端部定位板8内,将中部横杆103放入中间定位板7内,所有位置固定测量确定后,可以焊接。通过提前将框架摆放至固定位置,再通过相应的定位限制,防止方管移动,可以大大的提高了焊接的效率,同时也降低了次品率,有利于产品成品率的提升。In the utility model, when the specific welding is used, the steps are as follows, the end cross bar 102 is put into the side positioning plate 5, close to one side, the side bar 101 plate is placed in the end positioning plate 8 on both sides, and the middle part The cross bar 103 is put into the middle positioning plate 7, and after all positions are fixed and measured, they can be welded. By placing the frame at a fixed position in advance, and then restricting the corresponding positioning to prevent the movement of the square tube, the welding efficiency can be greatly improved, and the defective rate is also reduced, which is conducive to the improvement of the product yield.
当然,实施本实用新型的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present utility model does not necessarily need to achieve all the above-mentioned advantages at the same time.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2为本实用新型的俯视图;Fig. 2 is the top view of the utility model;
图3为要焊接的固定架的立体结构示意图;Fig. 3 is the schematic diagram of the three-dimensional structure of the fixing frame to be welded;
图4为本实用新型的使用示意图;Fig. 4 is the use schematic diagram of the utility model;
图5为图4的俯视图;Figure 5 is a top view of Figure 4;
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
1-水平底板;2-铰接座;3-定位压板;4-盖板定位板;5-侧边定位板;6-挤压板;7-中间定位板;8-端部定位板;9-垫块;101-边杆,102-端部横杆,103-中部横杆,104-角钢,105-盖板。1-horizontal bottom plate; 2-hinge seat; 3-positioning pressure plate; 4-cover plate positioning plate; 5-side positioning plate; 6-extrusion plate; 7-middle positioning plate; 8-end positioning plate; 9- Block; 101-side bar, 102-end cross bar, 103-middle cross bar, 104-angle steel, 105-cover plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中,需要理解的是,术语“开孔”、“上”、“下”、“厚度”、“顶”、“中”、“长度”、“内”、“四周”等指示方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "surrounding" Indicating orientations or positional relationships, etc., are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, and be constructed and operated in a specific orientation, so it cannot be understood as a reference to the utility model. New types of restrictions.
在蓄电池日常生产的时候所需要用到固定架,本申请中的固定架为,专利产品CN202021838898.7一种蓄电池极板固化架,本申请的固化架焊接工装,主要是用于焊接该专利产品中的侧边框架部分,如图3所示,该固化架主要由方管和角钢焊接而成,该固化架包括:边杆101、端部横杆102、中部横杆103、角钢104和盖板105,其中边干101、端部横杆102以及中部横杆103均为方管,盖板105塞于边杆101的顶端方管的管口内。A fixing frame is needed in the daily production of batteries. The fixing frame in this application is a patented product CN202021838898.7, a battery plate curing frame. The curing frame welding tool of this application is mainly used for welding the patented product In the side frame part, as shown in Figure 3, the curing frame is mainly welded by square pipes and angle steels. Plate 105, wherein side stem 101, end cross bar 102 and middle part cross bar 103 are all square tubes, and cover plate 105 is plugged in the nozzle of the top square tube of side bar 101.
如图1-5所示:一种固化架焊接工装,包括水平底板1和限位结构,限位结构包括设置在水平底板1上表面的固定工装和可拆卸的活动工装,固定工装包括端部定位板8、侧边定位板5、中间定位板7和端部定位板8,端部定位板8有两组,端部定位板8对称设置于水平底板1左右两端侧上表面;侧边定位板5有两组,侧边定位板5对称设置于水平底板1前后两侧上表面;端部定位板8和侧边定位板5在水平底板1上呈矩形排布;两个横向并排等距设置的中间定位板7设于水平底板1的中部,且中间定位板7的排布方向与端部定位板8的排布方向平行;侧边定位板5以及中间定位板7均设置有用于置放固化架钢管的置放槽;配合端部定位板8固定的铰接座2,铰接座2设置于端部定位板8外侧。As shown in Figure 1-5: a curing frame welding tool, including a horizontal bottom plate 1 and a limit structure, the limit structure includes a fixed tool set on the upper surface of the horizontal bottom plate 1 and a detachable movable tool, the fixed tool includes an end The positioning plate 8, the side positioning plate 5, the middle positioning plate 7 and the end positioning plate 8, the end positioning plate 8 has two groups, and the end positioning plate 8 is symmetrically arranged on the upper surface of the left and right ends of the horizontal bottom plate 1; There are two groups of positioning plates 5, and the side positioning plates 5 are symmetrically arranged on the upper surfaces of the front and rear sides of the horizontal base plate 1; the end positioning plates 8 and the side positioning plates 5 are arranged in a rectangular shape on the horizontal base plate 1; The intermediate positioning plate 7 that is set apart from is arranged on the middle part of the horizontal base plate 1, and the arrangement direction of the intermediate positioning plate 7 is parallel to the arrangement direction of the end positioning plate 8; the side positioning plate 5 and the intermediate positioning plate 7 are all provided with The placement groove for placing the steel pipe of the solidification rack; cooperate with the fixed hinged seat 2 of the end positioning plate 8, and the hinged seat 2 is arranged on the outside of the end positioning plate 8.
本实施例中,具体焊接使用的时候,步骤如下,将端部横杆102放入侧边定位板5,靠一边贴近,将边杆101板放置进两边的端部定位板8内,将中部横杆103放入中间定位板7内,所有位置固定测量确定后,可以焊接。通过提前将框架摆放至固定位置,再通过相应的定位限制,防止方管移动,可以大大的提高了焊接的效率,同时也降低了次品率,有利于产品成品率的提升。In this embodiment, when the specific welding is used, the steps are as follows, put the end cross bar 102 into the side positioning plate 5, and put it close to one side, place the side bar 101 plate into the end positioning plate 8 on both sides, and place the middle part The cross bar 103 is put into the middle positioning plate 7, and after all positions are fixed and measured, they can be welded. By placing the frame at a fixed position in advance, and then restricting the corresponding positioning to prevent the movement of the square tube, the welding efficiency can be greatly improved, and the defective rate is also reduced, which is conducive to the improvement of the product yield.
如图4-5所示:固定工装还包括盖板定位板4,盖板定位板4设于端部定位板8一侧,盖板定位板4靠近端部定位板8一侧设置有盖板卡槽。活动工装包括铰接在铰接座2上的定位压板3。定位压板3上并排等距设置有若干角钢定位槽。As shown in Figure 4-5: the fixed tooling also includes a cover plate positioning plate 4, the cover plate positioning plate 4 is set on the side of the end positioning plate 8, and the cover plate positioning plate 4 is provided with a cover plate on the side close to the end positioning plate 8 card slot. The movable tooling includes a positioning pressure plate 3 hinged on the hinged seat 2 . A plurality of angle steel positioning grooves are arranged side by side and equidistantly on the positioning platen 3 .
本实施例中,在焊接的时候可以先将盖板105塞入盖板定位板4,然后再将边杆101的一端与盖板105对接,盖板105对边杆101起到一个辅助定位的作用,可以旋转的定位压板3旋转后压在边杆101上,可以防止边杆在焊接的过程中发生移动,同时定位压板3上设置的角钢定位槽,在焊接角钢104的时候,只需要将角钢统一靠边放置入角钢定位槽内即可,可以快速实现角钢的定位放置,以及确保角钢之间的距离统一,可以节省流程时间,以及提高成品率。In this embodiment, when welding, the cover plate 105 can be plugged into the cover plate positioning plate 4 first, and then one end of the side bar 101 is docked with the cover plate 105, and the cover plate 105 plays an auxiliary positioning role for the side bar 101 Function, the rotatable positioning platen 3 rotates and presses on the side bar 101, which can prevent the side bar from moving during the welding process. At the same time, the angle steel positioning groove provided on the positioning platen 3 only needs to be placed when welding the angle steel 104. The angle steel can be placed side by side and placed in the angle steel positioning groove, which can quickly realize the positioning and placement of the angle steel, and ensure the uniform distance between the angle steel, which can save process time and improve the yield.
如图4-5所示:活动工装还包括用于配合侧边定位板5固定的挤压板6,挤压板6插入侧边定位板5的置放槽内。水平底板1上设置有与端部定位板8、侧边定位板5和中间定位板7一一对应的垫块9。垫块9为圆形棒体。As shown in Figure 4-5: the movable tooling also includes an extrusion plate 6 for fixing with the side positioning plate 5, and the extrusion plate 6 is inserted into the placement groove of the side positioning plate 5. The horizontal bottom plate 1 is provided with pads 9 corresponding to the end positioning plate 8 , the side positioning plate 5 and the middle positioning plate 7 one by one. Spacer 9 is a circular rod.
本实施例中,活动工装的挤压板6可以手动放置入侧边定位板5的置放槽内,主要是用于固定压紧端部横杆102,防止在焊接的过程中发生移动,垫块9的设置,是为了使得焊接的固化架与水平底板1之间有一定的距离,一方面是便于焊接,防止方管与水平底板之间误焊,另外一方面也是便于焊接好的固化架拿取。In this embodiment, the extrusion plate 6 of the movable tooling can be manually placed in the placement groove of the side positioning plate 5, mainly for fixing and pressing the end cross bar 102 to prevent movement during the welding process. The setting of block 9 is to make a certain distance between the welding curing frame and the horizontal base plate 1. On the one hand, it is convenient for welding to prevent mis-welding between the square tube and the horizontal base plate. On the other hand, it is also convenient for welding the good curing frame take.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "example", "specific example" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in the description of the present invention. In at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Obviously, many modifications and variations can be made based on the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The invention is to be limited only by the claims and their full scope and equivalents.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202320191951.6U CN219484688U (en) | 2023-02-13 | 2023-02-13 | Welding tool for curing frame |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117697287A (en) * | 2023-12-27 | 2024-03-15 | 美建建筑系统(中国)有限公司 | Zero point positioning device for gantry welding robot |
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2023
- 2023-02-13 CN CN202320191951.6U patent/CN219484688U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117697287A (en) * | 2023-12-27 | 2024-03-15 | 美建建筑系统(中国)有限公司 | Zero point positioning device for gantry welding robot |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20230808 |
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| CF01 | Termination of patent right due to non-payment of annual fee |