CN219465894U - A protective device for a surface grinder - Google Patents
A protective device for a surface grinder Download PDFInfo
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- CN219465894U CN219465894U CN202320378579.XU CN202320378579U CN219465894U CN 219465894 U CN219465894 U CN 219465894U CN 202320378579 U CN202320378579 U CN 202320378579U CN 219465894 U CN219465894 U CN 219465894U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域technical field
本实用新型涉及平面磨床技术领域,尤其涉及一种平面磨床防护装置。The utility model relates to the technical field of surface grinders, in particular to a protective device for surface grinders.
背景技术Background technique
平面磨床是磨床的一种,主要用砂轮旋转研磨工件,以使其达到要求的平整度,平面磨床是磨削工件平面或成型表面的一类磨床,根据工作台形状可分为矩形工作台和圆形工作台两种,矩形工作台平面磨床的主参数为工作台宽度及长度,圆形工作台的主参数为工作台面直径。Surface grinder is a kind of grinding machine. It mainly uses the grinding wheel to rotate and grind the workpiece to achieve the required flatness. Surface grinder is a type of grinding machine that grinds the plane or forming surface of the workpiece. According to the shape of the workbench, it can be divided into rectangular workbench and There are two types of circular worktables. The main parameters of the rectangular worktable surface grinder are the width and length of the worktable, and the main parameters of the circular worktable are the diameter of the worktable.
平面磨床在对零件打磨加工的过程中,会产生大量的火花碎屑,虽然目前都会采用防护面罩来保护操作人员的脸部,但还会溅射到操作人员衣物上,容易使溅射出的碎屑将操作人员的衣物弄破,给操作人员带来了一定的经济损失,且在打磨过程中,还会有大量的粉尘漂浮在空气中,会给现场的工作环境带来较大污染。During the grinding process of the surface grinder, a large amount of spark debris will be generated. Although protective masks are currently used to protect the operator's face, it will also splash on the operator's clothing, which will easily cause the sputtered debris to The crumbs will tear the clothes of the operators, which will bring certain economic losses to the operators. In addition, during the grinding process, there will be a large amount of dust floating in the air, which will bring great pollution to the working environment on site.
因此,有必要提供一种新的平面磨床防护装置解决上述技术问题。Therefore, it is necessary to provide a new surface grinder protection device to solve the above technical problems.
实用新型内容Utility model content
本实用新型解决的技术问题是提供一种防护效果较好、可以改善现场的工作环境、使用较为方便的平面磨床防护装置。The technical problem solved by the utility model is to provide a protective device for a surface grinder with better protective effect, which can improve the working environment on site and is more convenient to use.
为解决上述技术问题,本实用新型提供的平面磨床防护装置包括:U型板,所述U型板的内部设置有平面磨床本体,所述U型板的一侧开设有观察口;透明板,所述透明板固定安装在所述U型板的一侧内壁上,所述透明板与所述观察口对应设置;多个固定管,多个所述固定管均固定安装在所述U型板的一侧;多个防护手套,多个所述防护手套分别固定安装在多个所述固定管的一端;清洁机构,所述清洁机构设置在所述U型板上;粉尘处理机构,所述粉尘处理机构设置在所述U型板上。In order to solve the above-mentioned technical problems, the protective device for surface grinder provided by the utility model includes: a U-shaped plate, a surface grinder body is arranged inside the U-shaped plate, and an observation port is opened on one side of the U-shaped plate; a transparent plate, The transparent plate is fixedly installed on the inner wall of one side of the U-shaped plate, and the transparent plate is arranged correspondingly to the observation port; a plurality of fixed tubes, and a plurality of the fixed tubes are all fixedly installed on the U-shaped plate one side of a plurality of protective gloves, a plurality of said protective gloves are respectively fixedly installed on one end of a plurality of said fixed pipes; a cleaning mechanism, said cleaning mechanism is arranged on said U-shaped plate; a dust processing mechanism, said The dust treatment mechanism is arranged on the U-shaped plate.
优选的,所述清洁机构包括两个连接板、螺杆、限位杆、滑块、毛刷和电机,两个所述连接板均固定安装在所述U型板的一侧内壁上,两个所述连接板均位于所述透明板的一侧,所述螺杆转动安装在两个所述连接板上,所述限位杆固定安装在两个所述连接板相互靠近的一侧,所述滑块滑动安装在所述限位杆上,所述滑块与所述螺杆螺纹连接,所述毛刷固定安装在所述滑块的一侧,所述毛刷与所述透明板对应设置,所述电机固定安装在所述U型板的一侧内壁上,所述电机的输出轴与所述螺杆的顶端固定连接。Preferably, the cleaning mechanism includes two connecting plates, a screw, a limit rod, a slider, a brush and a motor, and the two connecting plates are fixedly installed on one side of the inner wall of the U-shaped plate, and the two The connecting plates are all located on one side of the transparent plate, the screw rods are rotatably mounted on the two connecting plates, the limit rods are fixedly installed on the side where the two connecting plates are close to each other, the The slider is slidably installed on the limit rod, the slider is threadedly connected with the screw, the brush is fixedly installed on one side of the slider, and the brush is arranged correspondingly to the transparent plate, The motor is fixedly installed on one inner wall of the U-shaped plate, and the output shaft of the motor is fixedly connected with the top end of the screw rod.
优选的,所述粉尘处理机构包括箱体、滤网、风机、吸尘箱和连接管,所述箱体固定安装在所述U型板的一侧,所述滤网倾斜设置在所述箱体的内部,所述风机固定安装在所述U型板的一侧,所述风机的吸气端与所述箱体的底部固定连接,所述风机与所述箱体的内部相连通,所述吸尘箱固定安装在所述U型板的顶部,所述吸尘箱的底部设置有多个吸尘罩,所述连接管固定安装在所述吸尘箱的顶部,所述连接管的一端延伸至所述箱体的内部。Preferably, the dust treatment mechanism includes a box body, a filter screen, a fan, a dust collection box and a connecting pipe, the box body is fixedly installed on one side of the U-shaped plate, and the filter screen is installed obliquely on the box The inside of the box, the fan is fixedly installed on one side of the U-shaped plate, the suction end of the fan is fixedly connected to the bottom of the box, and the fan communicates with the inside of the box. The dust collection box is fixedly installed on the top of the U-shaped board, and the bottom of the dust collection box is provided with a plurality of dust collection covers, and the connecting pipe is fixedly installed on the top of the dust collection box, and the connecting pipe One end extends to the inside of the box.
优选的,所述U型板的一侧固定安装有控制器,所述控制器与所述电机以及风机电性连接。Preferably, a controller is fixedly installed on one side of the U-shaped plate, and the controller is electrically connected to the motor and the fan.
优选的,所述U型板的顶部内壁上固定安装有多个照明灯,多个所述照明灯均与所述控制器电性连接。Preferably, a plurality of lighting lamps are fixedly installed on the top inner wall of the U-shaped board, and the plurality of lighting lamps are all electrically connected to the controller.
优选的,所述箱体的一侧开设有取料口,所述取料口上设置有密封门。Preferably, a material intake is opened on one side of the box, and a sealed door is arranged on the material intake.
优选的,所述U型板上固定安装有多个支撑座,多个所述支撑座的底部均固定安装有万向轮。Preferably, a plurality of support bases are fixedly installed on the U-shaped plate, and universal wheels are fixedly installed on the bottoms of the plurality of support bases.
与相关技术相比较,本实用新型提供的平面磨床防护装置具有如下有益效果:Compared with related technologies, the surface grinder protective device provided by the utility model has the following beneficial effects:
本实用新型提供一种平面磨床防护装置,通过U型板、透明板和防护手套的配合使用,可以使本装置在对操作人员进行防护的同时,也不影响操作人员对平面磨床本体的操作,可以对打磨过程中所产生的火花碎屑进行遮挡,既不会伤害到操作者的身体,也不会伤害到使用者的衣物,防护效果较好,通过粉尘处理机构能够对打磨过程中所扬起的粉尘起到收集效果,可以改善现场的工作环境,通过清洁机构能够对透明板上所附着的碎屑起到清扫效果,避免对使用者的观察造成影响,使用比较方便。The utility model provides a protective device for a surface grinder. Through the cooperative use of a U-shaped plate, a transparent plate and protective gloves, the device can protect the operator without affecting the operation of the surface grinder body by the operator. It can block the spark debris generated during the grinding process, which will neither harm the operator's body nor the user's clothes. The protection effect is good. The dust generated can be collected, which can improve the working environment on site. The cleaning mechanism can clean the debris attached to the transparent plate to avoid affecting the user's observation. It is more convenient to use.
附图说明Description of drawings
图1为本实用新型提供的平面磨床防护装置的一种较佳实施例的结构示意图;Fig. 1 is a schematic structural view of a preferred embodiment of the surface grinder protective device provided by the utility model;
图2为本实用新型中滑块和毛刷的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of slide block and hairbrush in the utility model;
图3为图1中所示A部分的放大结构示意图;Fig. 3 is the enlarged structure schematic diagram of part A shown in Fig. 1;
图4为图1中所示B部分的放大结构示意图。FIG. 4 is an enlarged structural schematic diagram of part B shown in FIG. 1 .
图中标号:1、U型板;2、平面磨床本体;3、透明板;4、固定管;5、防护手套;6、连接板;7、螺杆;8、限位杆;9、滑块;10、毛刷;11、电机;12、箱体;13、滤网;14、风机;15、吸尘箱;16、连接管;17、控制器。Labels in the figure: 1. U-shaped plate; 2. Surface grinder body; 3. Transparent plate; 4. Fixed tube; 5. Protective gloves; 6. Connecting plate; 7. Screw; 8. Limit rod; 9. Slider ; 10, brush; 11, motor; 12, box; 13, filter screen; 14, fan; 15, vacuum box; 16, connecting pipe; 17, controller.
实施方式Implementation
下面结合附图和实施方式对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
请结合参阅图1-图4,其中,图1为本实用新型提供的平面磨床防护装置的一种较佳实施例的结构示意图;图2为本实用新型中滑块和毛刷的立体结构示意图;图3为图1中所示A部分的放大结构示意图;图4为图1中所示B部分的放大结构示意图。平面磨床防护装置包括:U型板1,所述U型板1的内部设置有平面磨床本体2,所述U型板1的一侧开设有观察口;透明板3,所述透明板3固定安装在所述U型板1的一侧内壁上,所述透明板3与所述观察口对应设置;多个固定管4,多个所述固定管4均固定安装在所述U型板1的一侧;多个防护手套5,多个所述防护手套5分别固定安装在多个所述固定管4的一端;清洁机构,所述清洁机构设置在所述U型板1上;粉尘处理机构,所述粉尘处理机构设置在所述U型板1上,通过U型板1、透明板3和防护手套5的配合使用,可以使本装置在对操作人员进行防护的同时,也不影响操作人员对平面磨床本体2的操作,可以对打磨过程中所产生的火花碎屑进行遮挡,既不会伤害到操作者的身体,也不会伤害到使用者的衣物,防护效果较好。Please refer to Fig. 1-Fig. 4 in combination, wherein Fig. 1 is a schematic structural view of a preferred embodiment of the surface grinder protective device provided by the present invention; Fig. 2 is a schematic diagram of the three-dimensional structure of the slider and the brush in the present utility model ; FIG. 3 is a schematic diagram showing an enlarged structure of part A shown in FIG. 1 ; FIG. 4 is a schematic diagram showing an enlarged structure of part B shown in FIG. 1 . The surface grinder protection device includes: a U-shaped plate 1, a surface grinder body 2 is arranged inside the U-shaped plate 1, and an observation port is opened on one side of the U-shaped plate 1; a transparent plate 3, the transparent plate 3 is fixed Installed on the inner wall of one side of the U-shaped plate 1, the transparent plate 3 is arranged correspondingly to the observation port; a plurality of fixed pipes 4, and a plurality of the fixed pipes 4 are all fixedly installed on the U-shaped plate 1 One side of a plurality of protective gloves 5, a plurality of protective gloves 5 are respectively fixedly installed on one end of a plurality of fixed pipes 4; a cleaning mechanism, the cleaning mechanism is arranged on the U-shaped plate 1; dust treatment Mechanism, the dust treatment mechanism is set on the U-shaped plate 1, through the cooperative use of the U-shaped plate 1, transparent plate 3 and protective gloves 5, the device can protect the operator without affecting The operation of the surface grinder body 2 by the operator can shield the spark debris generated during the grinding process, which will neither harm the operator's body nor the user's clothing, and the protection effect is better.
所述清洁机构包括两个连接板6、螺杆7、限位杆8、滑块9、毛刷10和电机11,两个所述连接板6均固定安装在所述U型板1的一侧内壁上,两个所述连接板6均位于所述透明板3的一侧,所述螺杆7转动安装在两个所述连接板6上,所述限位杆8固定安装在两个所述连接板6相互靠近的一侧,所述滑块9滑动安装在所述限位杆8上,所述滑块9与所述螺杆7螺纹连接,所述毛刷10固定安装在所述滑块9的一侧,所述毛刷10与所述透明板3对应设置,所述电机11固定安装在所述U型板1的一侧内壁上,所述电机11的输出轴与所述螺杆7的顶端固定连接,通过清洁机构能够对透明板3上所附着的碎屑起到清扫效果,避免对使用者的观察造成影响,使用比较方便。The cleaning mechanism includes two connecting plates 6, a screw rod 7, a limit rod 8, a slider 9, a brush 10 and a motor 11, and the two connecting plates 6 are fixedly installed on one side of the U-shaped plate 1 On the inner wall, the two connecting plates 6 are located on one side of the transparent plate 3, the screw rod 7 is rotatably mounted on the two connecting plates 6, and the limiting rod 8 is fixedly mounted on the two On one side of the connecting plates 6 close to each other, the slider 9 is slidably installed on the limit rod 8, the slider 9 is threaded with the screw rod 7, and the brush 10 is fixedly installed on the slider 9, the brush 10 is set corresponding to the transparent plate 3, the motor 11 is fixedly installed on the inner wall of one side of the U-shaped plate 1, the output shaft of the motor 11 is connected to the screw rod 7 The top end of the transparent plate 3 is fixedly connected, and the debris attached to the transparent plate 3 can be cleaned by the cleaning mechanism, so as to avoid affecting the observation of the user, and it is more convenient to use.
所述粉尘处理机构包括箱体12、滤网13、风机14、吸尘箱15和连接管16,所述箱体12固定安装在所述U型板1的一侧,所述滤网13倾斜设置在所述箱体12的内部,所述风机14固定安装在所述U型板1的一侧,所述风机14的吸气端与所述箱体12的底部固定连接,所述风机14与所述箱体12的内部相连通,所述吸尘箱15固定安装在所述U型板1的顶部,所述吸尘箱15的底部设置有多个吸尘罩,所述连接管16固定安装在所述吸尘箱15的顶部,所述连接管16的一端延伸至所述箱体12的内部,通过粉尘处理机构能够对打磨过程中所扬起的粉尘起到收集效果,可以改善现场的工作环境。The dust treatment mechanism includes a box body 12, a filter screen 13, a fan 14, a dust collection box 15 and a connecting pipe 16, the box body 12 is fixedly installed on one side of the U-shaped plate 1, and the filter screen 13 is inclined Set inside the box body 12, the fan 14 is fixedly installed on one side of the U-shaped plate 1, the suction end of the fan 14 is fixedly connected with the bottom of the box body 12, and the fan 14 It communicates with the inside of the box body 12, the dust collection box 15 is fixedly installed on the top of the U-shaped plate 1, the bottom of the dust collection box 15 is provided with a plurality of dust collection covers, and the connecting pipe 16 Fixedly installed on the top of the dust collection box 15, one end of the connecting pipe 16 extends to the inside of the box body 12, and the dust treatment mechanism can collect the dust raised during the grinding process, which can improve On-site working environment.
所述U型板1的一侧固定安装有控制器17,所述控制器17与所述电机11以及风机14电性连接。A controller 17 is fixedly installed on one side of the U-shaped board 1 , and the controller 17 is electrically connected with the motor 11 and the fan 14 .
所述U型板1的顶部内壁上固定安装有多个照明灯,多个所述照明灯均与所述控制器17电性连接,通过照明灯能够在工作当中为操作人员提供照明。A plurality of lighting lamps are fixedly installed on the top inner wall of the U-shaped board 1, and the plurality of lighting lamps are electrically connected with the controller 17, and the lighting lamps can provide illumination for the operator during work.
所述箱体12的一侧开设有取料口,所述取料口上设置有密封门,通过打开密封门能够方便操作人员对箱体12中所收集的粉尘进行处理。One side of the box body 12 is provided with a material intake port, and the material intake port is provided with a sealed door. By opening the sealed door, it is convenient for the operator to process the dust collected in the box body 12 .
所述U型板1上固定安装有多个支撑座,多个所述支撑座的底部均固定安装有万向轮,通过多个万向轮能够方便操作人员对本装置进行搬运工作。A plurality of support seats are fixedly installed on the U-shaped plate 1, and universal wheels are fixedly installed on the bottoms of the plurality of support seats, through which it is convenient for the operator to carry the device.
本实用新型提供的平面磨床防护装置的工作原理如下:The working principle of the surface grinder protective device provided by the utility model is as follows:
使用时,将本防护装置推送到对应位置上,使平面磨床本体2处于U型板1的内部,接着便能采用平面磨床本体2对零件进行打磨工作,打磨过程中,操作人员可将手从固定管4伸入到防护手套5中,然后采用防护手套5对平面磨床本体2上的控制单元进行操作,在操作的过程中,人员可通过透明板3来观察平面磨床本体2的工作情况,以及手部的操作动作,由此便能使本装置在对操作人员进行防护的同时,也不影响操作人员对平面磨床本体2的操作;When in use, the protective device is pushed to the corresponding position so that the surface grinder body 2 is inside the U-shaped plate 1, and then the surface grinder body 2 can be used to grind the parts. During the grinding process, the operator can move his hands from the The fixed pipe 4 extends into the protective glove 5, and then uses the protective glove 5 to operate the control unit on the surface grinder body 2. During the operation, personnel can observe the working conditions of the surface grinder body 2 through the transparent plate 3, And the operation action of the hand, so that the device can protect the operator without affecting the operator's operation of the surface grinder body 2;
在本装置的防护下,打磨过程中所产生的火花碎屑都会被U型板1和透明板3挡住,既不会伤害到操作者的身体,也不会伤害到使用者的衣物,防护效果较好;Under the protection of this device, the spark debris generated during the grinding process will be blocked by the U-shaped plate 1 and the transparent plate 3, which will neither harm the operator's body nor the user's clothes, and the protective effect better;
在上述工作过程中,操作人员可采用控制器17启动风机14,风机14的运行可以使多个吸尘罩将打磨过程中所扬起的粉尘吸入到吸尘箱15中,吸尘箱15会通过连接管16将粉尘排入到箱体12中,经滤网13过滤后,便能将这些粉尘保存在箱体12当中,过滤后的气体会从风机14排风端排出,由此便能改善现场的工作环境;In the above-mentioned work process, the operator can use the controller 17 to start the blower fan 14, and the operation of the blower fan 14 can make a plurality of dust collection hoods suck the dust raised in the grinding process into the dust collection box 15, and the dust collection box 15 will The dust is discharged into the box body 12 through the connecting pipe 16, and after being filtered by the filter screen 13, the dust can be stored in the box body 12, and the filtered gas will be discharged from the exhaust end of the fan 14, thereby enabling Improve the working environment on site;
由于飞溅的碎屑会附着与透明板3的表面,会影响到操作人员的视线,从而需采用控制器17间隔性启动一次电机11,电机11会带动螺杆7转动,螺杆7会对带动滑块9在限位杆8上垂直滑动,滑块9会带动毛刷10对透明板3上的碎屑进行清扫,由此便能提高使用者的观察视线,使用比较方便。Since the splashed debris will adhere to the surface of the transparent plate 3, which will affect the sight of the operator, it is necessary to use the controller 17 to start the motor 11 at intervals, the motor 11 will drive the screw 7 to rotate, and the screw 7 will drive the slider 9 slides vertically on the limit rod 8, and the slider 9 will drive the brush 10 to clean the debris on the transparent plate 3, thereby improving the user's observation line of sight and being more convenient to use.
与相关技术相比较,本实用新型提供的平面磨床防护装置具有如下有益效果:Compared with related technologies, the surface grinder protective device provided by the utility model has the following beneficial effects:
本实用新型提供一种平面磨床防护装置,通过U型板1、透明板3和防护手套5的配合使用,可以使本装置在对操作人员进行防护的同时,也不影响操作人员对平面磨床本体2的操作,可以对打磨过程中所产生的火花碎屑进行遮挡,既不会伤害到操作者的身体,也不会伤害到使用者的衣物,防护效果较好,通过粉尘处理机构能够对打磨过程中所扬起的粉尘起到收集效果,可以改善现场的工作环境,通过清洁机构能够对透明板3上所附着的碎屑起到清扫效果,避免对使用者的观察造成影响,使用比较方便。The utility model provides a protective device for a surface grinder. Through the cooperative use of a U-shaped plate 1, a transparent plate 3 and a protective glove 5, the device can protect the operator without affecting the operator's attention to the surface grinder body. 2 operation, it can shield the spark debris generated during the grinding process, which will neither harm the operator's body nor the user's clothes. The dust raised during the process has a collection effect, which can improve the working environment on site. The cleaning mechanism can clean up the debris attached to the transparent plate 3, so as to avoid affecting the user's observation. It is more convenient to use .
需要说明的是,本实用新型的设备结构和附图主要对本实用新型的原理进行描述,在该设计原理的技术上,装置的动力机构、供电系统及控制系统等的设置并没有完全描述清楚,而在本领域技术人员理解上述实用新型的原理的前提下,可清楚获知其动力机构、供电系统及控制系统的具体。It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described clearly. On the premise that those skilled in the art understand the principles of the above-mentioned utility model, they can clearly know the details of its power mechanism, power supply system and control system.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only examples of the utility model, and are not intended to limit the patent scope of the utility model. Any equivalent structure or equivalent process transformation made by using the utility model specification and accompanying drawings may be directly or indirectly used in other applications. Related technical fields are all included in the patent protection scope of the present utility model in the same way.
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| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A protective device for a surface grinder Granted publication date: 20230804 Pledgee: Agricultural Bank of China Songming County Branch Pledgor: YUNNAN COSIS MACHINE TOOL Co.,Ltd. Registration number: Y2025980065892 |
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