CN219465620U - A rewinding blade opening mechanism in diamond wire electroplating equipment - Google Patents
A rewinding blade opening mechanism in diamond wire electroplating equipment Download PDFInfo
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Abstract
本实用新型公开了一种金刚线电镀设备中的复绕开刃机构,包括设备箱和安装于设备箱正面的加工槽框,加工槽框的后部固定连接有连接架,加工槽框内腔后部的四周通过开设开口均转动连接有转动杆,连接架内腔后部的一侧固定连接有第一电机,本实用新型涉及金刚线技术领域。该金刚线电镀设备中的复绕开刃机构,通过在吸料泵上的吸料管对加工槽框内抽气,使加工槽框内的粉尘通过进料斗进入到吸料管内,通过出料管排到挡板左边,通过过滤板对空气中的粉尘过滤,将过滤后的空气排出,可以很好的对金刚线开刃磨削产生的粉尘进行清理,不再额外需要工作人员进行手动清理,更加的省时省力,能够很好的保障金刚线正常进行开刃磨削加工。
The utility model discloses a rewinding blade opening mechanism in diamond wire electroplating equipment, which comprises an equipment box and a processing groove frame installed on the front of the equipment box, the rear part of the processing groove frame is fixedly connected with a connecting frame, and the inner cavity of the processing groove frame The four sides of the rear part are rotatably connected with a rotating rod through openings, and one side of the rear part of the inner cavity of the connecting frame is fixedly connected with a first motor. The utility model relates to the technical field of diamond wires. The rewinding and cutting mechanism in the diamond wire electroplating equipment pumps air into the processing tank frame through the suction pipe on the suction pump, so that the dust in the processing tank frame enters the suction pipe through the feeding hopper, and passes through the outlet The material tube is discharged to the left side of the baffle, and the dust in the air is filtered through the filter plate, and the filtered air is discharged, which can clean up the dust generated by diamond wire sharpening grinding, and no additional manual work is required Cleaning is more time-saving and labor-saving, and it can well guarantee the normal sharpening and grinding of the diamond wire.
Description
技术领域technical field
本实用新型涉及金刚线技术领域,具体为一种金刚线电镀设备中的复绕开刃机构。The utility model relates to the technical field of diamond wire, in particular to a rewinding blade opening mechanism in diamond wire electroplating equipment.
背景技术Background technique
金刚线是金刚石切割线的简称,工业上许多硬质材料都是用金刚线切割,比如光伏领域的多晶硅切片、单晶硅、晶棒、蓝宝石、磁性材料、陶瓷材料,由于具备效率高、成本低、无污染等诸多优。Diamond wire is the abbreviation of diamond cutting wire. Many hard materials in the industry are cut with diamond wire, such as polysilicon slices, monocrystalline silicon, ingots, sapphire, magnetic materials, and ceramic materials in the photovoltaic field. Low, pollution-free and many other advantages.
而成品线表面镀附的金刚石微粉是通过镍镀层加固的,通过安装开刃机构,可以将金刚石微粉颗粒最高处的镍镀层打磨掉,从而漏出金刚石微粉颗粒的刃尖部分,这样金刚线在实际切割使用过程中更加锋利,切割效果更好。The diamond micropowder coated on the surface of the finished wire is reinforced by the nickel coating. By installing a sharpening mechanism, the nickel coating at the highest point of the diamond micropowder particles can be polished off, thereby leaking the edge part of the diamond micropowder particles. In this way, the diamond wire is practically It is sharper during cutting, and the cutting effect is better.
目前金刚线电镀设备生产出的成品线,在进行多次往复开刃打磨的过程中,金刚线表面被开刃磨石开刃磨削,金刚线的表面会掉落大量的粉尘,粉尘会飘落在设备内部,而设备内部空间狭隘,难以进行清理,清理起来更加费时费力,导致开刃磨削完成后的金刚线表面堆积大量粉尘,影响开刃完后金刚线的外观,因此,提出一种具有清理功能的金刚线电镀设备中的复绕开刃机构。At present, the finished product line produced by the diamond wire electroplating equipment, in the process of multiple times of reciprocating sharpening and grinding, the surface of the diamond wire is sharpened by the sharpening stone, and a large amount of dust will fall from the surface of the diamond wire, and the dust will fall. Inside the equipment, and the internal space of the equipment is narrow, it is difficult to clean, and it is more time-consuming and laborious to clean, resulting in a large amount of dust accumulated on the surface of the diamond wire after sharpening and grinding, which affects the appearance of the diamond wire after sharpening. Therefore, a The rewinding blade opening mechanism in the diamond wire electroplating equipment with cleaning function.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种金刚线电镀设备中的复绕开刃机构,解决了金刚线的表面会掉落大量的粉尘清理起来更加费时费力的问题。Aiming at the deficiencies of the prior art, the utility model provides a double-winding blade opening mechanism in the diamond wire electroplating equipment, which solves the problem that a large amount of dust falls from the surface of the diamond wire and it is more time-consuming and laborious to clean up.
为实现以上目的,本实用新型通过以下技术方案予以实现:一种金刚线电镀设备中的复绕开刃机构,包括设备箱和安装于设备箱正面的加工槽框,所述加工槽框的后部固定连接有连接架,所述加工槽框内腔后部的四周通过开设开口均转动连接有转动杆,所述连接架内腔后部的一侧固定连接有第一电机,所述第一电机的输出轴通过联轴器与其中一个转动杆的后端固定连接,相邻两个所述转动杆之间通过皮带组件传动连接,所述转动杆位于加工槽框内部的一端固定连接有圆形筒,所述圆形筒的外表面安装有尼龙轮,四个所述尼龙轮之间设置有磨削机构,所述加工槽框内腔的两侧之间且位于尼龙轮下方固定连接有分隔板,所述加工槽框内腔的底部固定连接有吸料泵,所述加工槽框内腔的底部与分隔板的底部之间从左至右依次固定安装有过滤板和挡板,所述吸料泵的出气端连通有出料管,所述出料管的一端贯穿挡板并延伸至挡板的一侧,所述吸料泵的进气端连通有吸料管,所述吸料管的一端贯穿分隔板并延伸至分隔板的上方,所述吸料管的一端连通有进料斗。In order to achieve the above purpose, the utility model is realized through the following technical solutions: a rewinding and cutting mechanism in diamond wire electroplating equipment, including an equipment box and a processing slot frame installed on the front of the equipment box, the rear of the processing slot frame The part is fixedly connected with a connecting frame, and the four sides of the inner cavity of the processing tank frame are connected with rotating rods through openings, and one side of the inner cavity of the connecting frame is fixedly connected with a first motor. The output shaft of the motor is fixedly connected to the rear end of one of the rotating rods through a coupling, and the two adjacent rotating rods are connected through a belt assembly. shaped cylinder, nylon wheels are installed on the outer surface of the circular cylinder, a grinding mechanism is arranged between the four nylon wheels, and there is a fixed connection between the two sides of the inner cavity of the processing tank and under the nylon wheels. Partition plate, the bottom of the inner cavity of the processing tank frame is fixedly connected with a suction pump, and the bottom of the inner cavity of the processing tank frame and the bottom of the partition plate are fixedly installed with a filter plate and a baffle in sequence from left to right , the outlet end of the suction pump is connected with a discharge pipe, one end of the discharge pipe passes through the baffle and extends to one side of the baffle, and the inlet end of the suction pump is connected with a suction pipe, so One end of the suction pipe runs through the partition plate and extends above the partition plate, and one end of the suction pipe communicates with a feed hopper.
优选的,所述磨削机构包括限位口和第二电机,所述限位口设置有两组且分别开设于加工槽框内腔的上方与下方,所述第二电机的顶部通过固定板与加工槽框后部的顶部固定连接,所述限位口内腔的两侧之间滑动连接有U型滑动板,所述U型滑动板的内部放置有开刃磨石,位于下方所述限位口内腔的底部固定连接有连接板,所述第二电机的输出轴通过联轴器固定连接有丝杠,所述丝杠的底端依次贯穿两个U型滑动板并延伸至U型滑动板的下方,所述U型滑动板的顶部开设有与丝杠相适配的螺纹通口,所述丝杠的底端通过轴承与连接板的顶部转动连接。Preferably, the grinding mechanism includes a limit port and a second motor, the limit ports are provided with two groups and respectively opened above and below the inner cavity of the processing tank frame, the top of the second motor passes through the fixed plate It is fixedly connected with the top of the rear part of the processing tank frame, and a U-shaped sliding plate is slidably connected between the two sides of the inner cavity of the limit opening, and a sharpening stone is placed inside the U-shaped sliding plate, which is located at the limit below. The bottom of the inner cavity of the mouth is fixedly connected with a connecting plate, and the output shaft of the second motor is fixedly connected with a lead screw through a coupling, and the bottom end of the lead screw passes through two U-shaped sliding plates in turn and extends to the U-shaped sliding plate Below the plate, the top of the U-shaped sliding plate is provided with a threaded opening suitable for the lead screw, and the bottom end of the lead screw is rotatably connected to the top of the connecting plate through a bearing.
优选的,所述U型滑动板的一侧通过开设螺纹口螺纹连接有螺纹杆。Preferably, one side of the U-shaped sliding plate is threadedly connected with a threaded rod through a threaded opening.
优选的,所述螺纹杆的一端通过轴承转动连接有磨石夹紧板。Preferably, one end of the threaded rod is rotatably connected to a grinding stone clamping plate through a bearing.
优选的,所述尼龙轮的外表面开设有环形槽。Preferably, the outer surface of the nylon wheel is provided with an annular groove.
优选的,所述环形槽开设有若干个。Preferably, there are several annular grooves.
有益效果Beneficial effect
本实用新型提供了一种金刚线电镀设备中的复绕开刃机构。与现有的技术相比具备以下有益效果:The utility model provides a rewinding blade opening mechanism in diamond wire electroplating equipment. Compared with the existing technology, it has the following beneficial effects:
本实用新型通过在吸料泵上的吸料管对加工槽框内抽气,使加工槽框内的粉尘通过进料斗进入到吸料管内,再通过出料管排到挡板左边,通过过滤板对空气中的粉尘过滤,再将过滤后的空气排出,从而可以很好的对金刚线开刃磨削产生的粉尘进行清理,能够方便的将飘落的粉尘收集到挡板左边,不再额外需要工作人员进行手动清理,更加的省时省力,能够很好的保障金刚线正常进行开刃磨削加工。The utility model pumps air into the processing tank frame through the suction pipe on the suction pump, so that the dust in the processing tank frame enters into the suction pipe through the feeding hopper, and then is discharged to the left side of the baffle through the discharge pipe, and passes through The filter plate filters the dust in the air, and then discharges the filtered air, so that the dust generated by diamond wire sharpening can be cleaned well, and the falling dust can be conveniently collected to the left side of the baffle, and no longer It also requires manual cleaning by the staff, which saves more time and effort, and can well ensure the normal sharpening and grinding of the diamond wire.
附图说明Description of drawings
图1为本实用新型的外部结构示意图;Fig. 1 is the external structure schematic diagram of the present utility model;
图2为本实用新型设备箱和加工槽框的内部结构示意图;Fig. 2 is the internal structure schematic diagram of the utility model equipment case and processing groove frame;
图3为本实用新型设备箱、加工槽框、连接架、转动杆、第一电机、圆形筒、尼龙轮、收集斗和环形槽结构的俯视图;Fig. 3 is the top view of the utility model equipment box, processing tank frame, connecting frame, rotating rod, first motor, circular cylinder, nylon wheel, collecting bucket and annular groove structure;
图4为本实用新型加工槽框、限位口、第二电机、丝杠、U型滑动板和连接板结构的后视图。Fig. 4 is the rear view of the structure of the processing tank frame, position limiting opening, second motor, lead screw, U-shaped sliding plate and connecting plate of the utility model.
图中:1、设备箱;2、加工槽框;3、连接架;4、转动杆;5、第一电机;6、圆形筒;7、尼龙轮;8、磨削机构;9、分隔板;10、吸料泵;11、挡板;12、出料管;13、吸料管;14、过滤板;15、限位口;16、第二电机;17、丝杠;18、U型滑动板;19、磨石夹紧板;20、螺纹杆;21、连接板;22、开刃磨石;23、进料斗;24、环形槽。In the figure: 1. Equipment box; 2. Processing tank frame; 3. Connecting frame; 4. Rotating rod; 5. First motor; 6. Round cylinder; 7. Nylon wheel; Partition; 10, suction pump; 11, baffle; 12, discharge pipe; 13, suction pipe; 14, filter plate; 15, limit port; 16, second motor; 17, lead screw; 18, U-shaped sliding plate; 19, grinding stone clamping plate; 20, threaded rod; 21, connecting plate; 22, sharpening grinding stone; 23, feeding hopper; 24, annular groove.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.
请参阅图1-4,本实用新型提供一种技术方案:一种金刚线电镀设备中的复绕开刃机构,包括设备箱1和安装于设备箱1正面的加工槽框2,设备箱1的正面与加工槽框2的正面均通过合页铰接有密封门,加工槽框2的后部固定连接有连接架3,加工槽框2内腔后部的四周通过开设开口均转动连接有转动杆4,连接架3内腔后部的一侧固定连接有第一电机5,第一电机5为伺服电机,与外界电源电性连接,通过控制开关进行控制,第一电机5的输出轴通过联轴器与其中一个转动杆4的后端固定连接,作为详细说明,其余三个转动杆4的一端通过轴承与连接架3内腔的后部转动连接,相邻两个转动杆4之间通过皮带组件传动连接,需要说明的是,皮带组件包括皮带轮和皮带,皮带轮的内表面与转动杆4的外表面固定连接,上下或左右相邻两个皮带轮的外表面与皮带传动连接,转动杆4位于加工槽框2内部的一端固定连接有圆形筒6,圆形筒6的外表面安装有尼龙轮7,尼龙轮7的外表面开设有环形槽24,环形槽24开设有若干个,四个尼龙轮7之间设置有磨削机构8,加工槽框2内腔的两侧之间且位于尼龙轮7下方固定连接有分隔板9,加工槽框2内腔的底部固定连接有吸料泵10,吸料泵10与外界电源电性连接,通过控制开关进行控制,加工槽框2内腔的底部与分隔板9的底部之间从左至右依次固定安装有过滤板14和挡板11,吸料泵10的出气端连通有出料管12,出料管12的一端贯穿挡板11并延伸至挡板11的一侧,吸料泵10的进气端连通有吸料管13,吸料管13的一端贯穿分隔板9并延伸至分隔板9的上方。Please refer to Figures 1-4, the utility model provides a technical solution: a rewinding blade mechanism in diamond wire electroplating equipment, including an equipment box 1 and a processing tank frame 2 installed on the front of the equipment box 1, the equipment box 1 The front of the processing tank frame 2 is hinged with a hermetic door through a hinge, the rear portion of the processing tank frame 2 is fixedly connected with a connecting frame 3, and the surroundings of the processing tank frame 2 inner cavity rear are all rotatably connected by openings. The first motor 5 is fixedly connected to one side of the rear part of the rod 4 and the inner cavity of the connecting frame 3. The first motor 5 is a servo motor electrically connected to an external power supply and controlled by a control switch. The output shaft of the first motor 5 passes through The coupling is fixedly connected to the rear end of one of the rotating rods 4. As a detailed description, one end of the other three rotating rods 4 is connected to the rear of the inner cavity of the connecting frame 3 through bearings. Between two adjacent rotating rods 4 Through the transmission connection of the belt assembly, it should be noted that the belt assembly includes a pulley and a belt. 4 One end located inside the processing tank frame 2 is fixedly connected with a circular cylinder 6, the outer surface of the circular cylinder 6 is equipped with a nylon wheel 7, the outer surface of the nylon wheel 7 is provided with an annular groove 24, and there are several annular grooves 24, A grinding mechanism 8 is arranged between the four nylon wheels 7, and a dividing plate 9 is fixedly connected between the two sides of the inner cavity of the processing tank frame 2 and below the nylon wheels 7, and the bottom of the inner cavity of the processing tank frame 2 is fixedly connected with a The suction pump 10, the suction pump 10 is electrically connected with the external power supply, controlled by the control switch, and the filter plate 14 is fixedly installed between the bottom of the inner cavity of the processing tank frame 2 and the bottom of the partition plate 9 from left to right With the baffle 11, the outlet end of the suction pump 10 is connected with a discharge pipe 12, one end of the discharge pipe 12 runs through the baffle 11 and extends to one side of the baffle 11, and the inlet end of the suction pump 10 is connected with a suction port. Material pipe 13 , one end of the material suction pipe 13 passes through the partition plate 9 and extends to the top of the partition plate 9 .
进一步的,为了更加方便的将金刚线磨削产生的粉尘收集起来,吸料管13的一端连通有进料斗23。Further, in order to more conveniently collect the dust generated by diamond wire grinding, one end of the suction pipe 13 is connected with a feed hopper 23 .
进一步的,为了方便对金刚线开刃磨削,磨削机构8包括限位口15和第二电机16,第二电机16为伺服电机,与外界电源电性连接,通过控制开关进行控制,限位口15设置有两组且分别开设于加工槽框2内腔的上方与下方,第二电机16的顶部通过固定板与加工槽框2后部的顶部固定连接,限位口15内腔的两侧之间滑动连接有U型滑动板18,U型滑动板18的内部放置有开刃磨石22,位于下方限位口15内腔的底部固定连接有连接板21,第二电机16的输出轴通过联轴器固定连接有丝杠17,丝杠17的底端依次贯穿两个U型滑动板18并延伸至U型滑动板18的下方,U型滑动板18的顶部开设有与丝杠17相适配的螺纹通口,丝杠17的底端通过轴承与连接板21的顶部转动连接。Further, in order to facilitate sharpening and grinding of the diamond wire, the grinding mechanism 8 includes a limit port 15 and a second motor 16, the second motor 16 is a servo motor, electrically connected to an external power supply, controlled by a control switch, and limited The position mouth 15 is provided with two groups and is respectively opened above and below the inner chamber of the processing tank frame 2, and the top of the second motor 16 is fixedly connected with the top of the processing tank frame 2 rear portion through a fixing plate, and the position limiting port 15 inner cavity A U-shaped sliding plate 18 is slidably connected between the two sides, and a sharpening stone 22 is placed inside the U-shaped sliding plate 18, and a connecting plate 21 is fixedly connected to the bottom of the inner cavity of the lower limit port 15, and the second motor 16 The output shaft is fixedly connected with a lead screw 17 through a coupling, and the bottom end of the lead screw 17 passes through two U-shaped sliding plates 18 in turn and extends to the bottom of the U-shaped sliding plate 18. The top of the U-shaped sliding plate 18 is provided with a wire The threaded mouth that bar 17 is matched, the bottom end of leading screw 17 is rotatably connected with the top of connecting plate 21 by bearing.
进一步的,为了方便的将开刃磨石22限位在U型滑动板18内,U型滑动板18的一侧通过开设螺纹口螺纹连接有螺纹杆20,螺纹杆20的一端通过轴承转动连接有磨石夹紧板19,螺纹杆20的另一端固定连接有把手。Further, in order to conveniently limit the sharpening whetstone 22 in the U-shaped sliding plate 18, one side of the U-shaped sliding plate 18 is threadedly connected with a threaded rod 20 by opening a threaded opening, and one end of the threaded rod 20 is rotatably connected by a bearing. There is a grinding stone clamping plate 19, and the other end of the threaded rod 20 is fixedly connected with a handle.
需要说明的是,操作人员根据成品线线径情况,调整驱动丝杠17的第二电机16的转速,同时使开刃磨石22的下降速度可以调节,通过开刃磨石22下降速度的调节使得钢丝开刃磨削的力度可以调节,线径大,下降速度快。It should be noted that the operator adjusts the rotating speed of the second motor 16 that drives the lead screw 17 according to the wire diameter of the finished wire, and at the same time the descending speed of the sharpening whetstone 22 can be adjusted. The strength of steel wire sharpening and grinding can be adjusted, the wire diameter is large, and the descending speed is fast.
使用时,将待加工的钢丝在四个尼龙轮7上的环形槽24内顺序缠绕组成正方形线网,再将开刃磨石22放在两个U型滑动板18内,通过转动螺纹杆20,从而带动磨石夹紧板19向左移动,使磨石夹紧板19将开刃磨石22夹住固定,再启动控制开关,使第一电机5带动转动杆4转动,通过皮带,使四个转动杆4同时进行转动,使转动杆4通过圆形筒6带动尼龙轮7转动,从而带动四个尼龙轮7上环形槽24内的金刚线进行传动;同时第二电机16会带动丝杠17转动,使两个U型滑动板18在限位口15内向下移动,从而带动两个开刃磨石22向下移动,两个开刃磨石22接触到金刚线,分别对金刚线的上下表面开刃磨削;During use, the steel wire to be processed is wound sequentially in the annular grooves 24 on the four nylon wheels 7 to form a square wire net, and then the sharpening whetstone 22 is placed in two U-shaped sliding plates 18, and the threaded rod 20 is rotated to , thereby driving the grinding stone clamping plate 19 to move to the left, so that the grinding stone clamping plate 19 clamps and fixes the sharpened grinding stone 22, and then starts the control switch, so that the first motor 5 drives the rotating rod 4 to rotate, and through the belt, the The four rotating rods 4 rotate simultaneously, so that the rotating rod 4 drives the nylon wheel 7 to rotate through the circular cylinder 6, thereby driving the diamond wire in the annular groove 24 on the four nylon wheels 7 to transmit; at the same time, the second motor 16 will drive the wire The bar 17 rotates, so that the two U-shaped sliding plates 18 move downward in the limit opening 15, thereby driving the two sharpening stones 22 to move downward, and the two sharpening stones 22 touch the diamond wires, respectively The upper and lower surfaces of the edge are ground;
同时吸料泵10上的吸料管13进行对加工槽框2内抽气,使开刃磨石22对金刚线开刃磨削产生的粉尘通过出料管12抽到挡板11左边,通过过滤板14对空气过滤,使过滤后的空气通过排气孔排出。At the same time, the suction pipe 13 on the suction pump 10 pumps air into the processing tank frame 2, so that the dust produced by the grinding stone 22 on the diamond wire is drawn to the left side of the baffle plate 11 through the discharge pipe 12, and is passed through the discharge pipe 12. The filter plate 14 filters the air, so that the filtered air is discharged through the exhaust hole.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202320166349.7U CN219465620U (en) | 2023-02-09 | 2023-02-09 | A rewinding blade opening mechanism in diamond wire electroplating equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118597900A (en) * | 2024-05-21 | 2024-09-06 | 浙江零轴智能装备有限公司 | A blade sharpening and rewinding device for a wire saw with a composite layer of nickel and diamond electroplated on a carbon steel surface |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118597900A (en) * | 2024-05-21 | 2024-09-06 | 浙江零轴智能装备有限公司 | A blade sharpening and rewinding device for a wire saw with a composite layer of nickel and diamond electroplated on a carbon steel surface |
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