CN219464653U - Forging tool for processing transmission shaft - Google Patents
Forging tool for processing transmission shaft Download PDFInfo
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- CN219464653U CN219464653U CN202320820096.0U CN202320820096U CN219464653U CN 219464653 U CN219464653 U CN 219464653U CN 202320820096 U CN202320820096 U CN 202320820096U CN 219464653 U CN219464653 U CN 219464653U
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- forging
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- transmission shaft
- clamping
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses a forging tool for processing a transmission shaft, and relates to the technical field of transmission shaft forging. The forging device comprises a fixed seat, wherein a forging table is fixedly arranged at the top of the fixed seat, a control panel is arranged at one side of the forging table, a first electric control sliding rail is fixedly arranged on the surface of the forging table, a forging clamping mechanism is fixedly arranged on the surface of the first electric control sliding rail, a supporting table is fixedly arranged on the surface of the forging table, a forging seat is fixedly connected to the top of the supporting table, and a forging groove is formed in the surface of the forging seat; the utility model can clamp and forge the transmission shaft, is favorable for facilitating the stable clamping of the transmission shaft, facilitates the forging processing of the transmission shaft, improves the practicability of the device, and can also facilitate the cleaning of scraps produced by forging, reduce the occurrence of the condition that a large amount of scraps are attached to the surface of a forging seat, and improve the quality of the subsequent forging processing of the transmission shaft.
Description
Technical Field
The utility model relates to the technical field of transmission shaft forging, in particular to a forging tool for processing a transmission shaft.
Background
The drive shaft is a rotating body with high rotation speed and less support, so that the dynamic balance of the drive shaft is important. The dynamic balance test is carried out on the common transmission shaft before delivery, and the dynamic balance test is adjusted on a balancing machine. For front engine rear wheel drive vehicles, the transmission rotation is transmitted to the axle of the main speed reducer, which can be in several sections, and the sections can be connected by universal joints. Forging is a processing method for applying pressure to a metal blank by using forging machinery to enable the metal blank to be plastically deformed so as to obtain a forging piece with certain mechanical properties, a certain shape and a certain size, and is one of two components of forging (forging and stamping). The defects of cast loosening and the like generated in the smelting process of metal can be eliminated through forging, the microstructure is optimized, and meanwhile, the mechanical properties of the forging are generally superior to those of the casting made of the same material due to the fact that a complete metal streamline is preserved.
The present chinese patent publication No. CN201420716725.6 discloses a clamp for forging a drive shaft, which can clamp the drive shaft in a process of forging the drive shaft.
According to the device, the transmission shaft can be clamped and forged through the clamping jaw, the transmission shaft needs to be clamped and moved in the forging process, so that the better forging processing is carried out on each part of the transmission shaft, the device can only carry out single clamping on the transmission shaft, partial scraps can be generated in the forging process of the transmission shaft, the forging processing of the subsequent transmission shaft can be influenced if the transmission shaft is not cleaned in time, and the processing quality of the transmission shaft is influenced, and therefore the forging tool for processing the transmission shaft needs to be provided.
Disclosure of Invention
The utility model provides a forging tool for processing a transmission shaft, which has the advantages of being capable of conveniently clamping and forging the transmission shaft and conveniently processing scraps generated by forging, thereby solving the problems in the prior art.
In order to achieve the above purpose, the utility model is realized by the following technical scheme: the utility model provides a forging frock is used in transmission shaft processing, includes the fixing base, the top fixed mounting of fixing base has the forging platform, control panel is installed to one side of forging platform, the surface fixed mounting of forging platform has first automatically controlled slide rail, the surface fixed mounting of first automatically controlled slide rail has the forging fixture, the surface fixed mounting of forging platform has the supporting bench, the top fixedly connected with of supporting bench forges the seat, forging groove has been seted up on the surface of forging seat, the top fixed mounting of forging platform has forging mechanism, the surface mounting of forging platform has the automatically controlled slide rail of second, the surface fixed mounting of the automatically controlled slide rail of second has cleaning mechanism.
The forging fixture for processing the transmission shaft comprises a connecting column, an installation seat, a servo motor, a connecting seat, a linkage seat, a first transmission rod, a first clamping plate, a second clamping rod, a second clamping plate, a bidirectional telescopic rod, a controller and a second transmission rod, wherein the connecting column is fixedly installed on a first electric control sliding rail, the installation seat is fixedly connected to the connecting column, the servo motor is installed in the installation seat, the connecting seat is fixedly installed at the output end of the servo motor, the linkage seat is fixedly connected to the connecting seat, the bidirectional telescopic rod is installed in the connecting seat, the controller is installed in the connecting seat and is electrically connected with the bidirectional telescopic rod, the first transmission rod is installed at one end of the bidirectional telescopic rod, the first clamping rod is rotatably connected to the linkage seat, one end of the first clamping rod is rotatably connected with one end of the first transmission rod, the first clamping plate is fixedly installed on the first clamping rod, the other end of the second transmission rod is installed on the second clamping rod, and the second clamping rod is rotatably connected to the first end of the second clamping rod.
As the forging tool for processing the transmission shaft, the forging mechanism comprises a hydraulic rod, a transverse seat, a stamping forging head, a limiting slide rod and a limiting column casing, wherein the hydraulic rod is fixedly arranged on a forging table, the transverse seat is fixedly arranged at the output end of the hydraulic rod, the stamping forging head is fixedly arranged on the transverse seat, the limiting slide rod is fixedly connected onto the transverse seat, the limiting column casing is fixedly connected onto the forging table, and the limiting column casing is in sliding connection with the limiting slide rod.
As the forging tool for processing the transmission shaft, the cleaning mechanism comprises the square seat, the supporting frame, the connecting frame, the mounting plate and the cleaning brush, wherein the square seat is fixedly arranged on the second electric control sliding rail, the supporting frame is fixedly connected to the square seat, the connecting frame is fixedly connected to the supporting frame, the mounting plate is fixedly arranged on the connecting frame, and the cleaning brush is arranged on the mounting plate.
As the forging tool for processing the transmission shaft, the surfaces of the first clamping plate and the second clamping plate are provided with the arc grooves, and the surfaces of the arc grooves of the first clamping plate and the second clamping plate are provided with the anti-skid lines.
As the forging tool for processing the transmission shaft, the dust collecting groove is formed in the top of the supporting table and is matched with the cleaning mechanism.
As the forging tool for processing the transmission shaft, the cleaning brush is a cleaning strip brush, and the shape of the cleaning brush is consistent with the shape of the top of the forging seat.
The utility model provides a forging tool for processing a transmission shaft. The beneficial effects are as follows:
this forging frock is used in transmission shaft processing, through the fixing base, forge the platform, control panel, first automatically controlled slide rail, forge fixture, the brace table, forge the seat, forge the groove, forge the setting of mechanism, automatically controlled slide rail of second and clearance mechanism, can carry out the centre gripping forging treatment to the transmission shaft, be favorable to conveniently carrying out the centre gripping of stability to the transmission shaft, conveniently drive the transmission shaft and forge the processing, the practicality of device is improved, and can also conveniently clean the sweeps that forge the production, reduce to forge the seat surface and appear adhering to a large amount of sweeps, improve the quality of the follow-up forging processing of transmission shaft.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a perspective view of a first partial structure of the present utility model;
FIG. 3 is a partial cross-sectional view of the present utility model;
FIG. 4 is a perspective view of a second partial structure of the present utility model;
fig. 5 is a perspective view of a third partial structure of the present utility model.
In the figure: 1. a fixing seat; 2. a forging stage; 3. a control panel; 4. the first electric control slide rail; 5. forging a clamping mechanism; 501. a connecting column; 502. a mounting base; 503. a servo motor; 504. a connecting seat; 505. a linkage seat; 506. a first transmission rod; 507. a first clamping lever; 508. a first clamping plate; 509. a second clamping rod; 510. a second clamping plate; 511. a bidirectional telescopic rod; 512. a controller; 513. a second transmission rod; 6. a support table; 7. forging a base; 8. a forging groove; 9. a forging mechanism; 901. a hydraulic rod; 902. a transverse seat; 903. stamping a forging head; 904. a limit slide bar; 905. a limit column casing; 10. a dust collection tank; 11. the second electric control slide rail; 12. a cleaning mechanism; 1201. a square seat; 1202. a support frame; 1203. a connecting frame; 1204. a mounting plate; 1205. and (5) cleaning the brush.
Detailed Description
The technical solutions of the present embodiments will be clearly and completely described below with reference to the drawings in the present embodiments, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, based on the embodiments herein, which would be within the purview of one of ordinary skill in the art without the creative effort, are contemplated as falling within the scope of the present utility model.
Referring to fig. 1-5, the present utility model provides a technical solution: the utility model provides a forging frock is used in transmission shaft processing, which comprises a fixed base 1, the top fixed mounting of fixing base 1 has forging platform 2, control panel 3 is installed to one side of forging platform 2, the surface fixed mounting of forging platform 2 has first automatically controlled slide rail 4, the surface fixed mounting of first automatically controlled slide rail 4 has forging fixture 5, the surface fixed mounting of forging platform 2 has supporting bench 6, the top fixedly connected with of supporting bench 6 forges seat 7, forging groove 8 has been seted up on the surface of forging seat 7, the top fixed mounting of forging platform 2 has forging mechanism 9, the surface mounting of forging platform 2 has second automatically controlled slide rail 11, the surface fixed mounting of second automatically controlled slide rail 11 has clearance mechanism 12.
In this embodiment, through fixing base 1, forge platform 2, control panel 3, first automatically controlled slide rail 4, forge fixture 5, brace table 6, forge seat 7, forge groove 8, forge the setting of mechanism 9, automatically controlled slide rail 11 of second and clearance mechanism 12, can carry out the centre gripping and forge the processing to the transmission shaft, be favorable to conveniently carrying out stable centre gripping to the transmission shaft, conveniently drive the transmission shaft and forge the processing, improve the practicality of device, and can also conveniently clean the sweeps that forge the production, reduce the condition that a large amount of sweeps appear adhering to the surface of forging seat 7, improve the quality of the follow-up forging processing of transmission shaft.
Specifically, the forging fixture 5 includes a connection post 501, a mounting seat 502, a servo motor 503, a connection seat 504, a linkage seat 505, a first transmission rod 506, a first clamping rod 507, a first clamping plate 508, a second clamping rod 509, a second clamping plate 510, a bidirectional telescopic rod 511, a controller 512 and a second transmission rod 513, the connection post 501 is fixedly mounted on the first electric control slide rail 4, the mounting seat 502 is fixedly connected to the connection post 501, the servo motor 503 is mounted in the mounting seat 502, the connection seat 504 is fixedly mounted at the output end of the servo motor 503, the linkage seat 505 is fixedly connected to the connection seat 504, the bidirectional telescopic rod 511 is mounted in the connection seat 504, the controller 512 is electrically connected with the bidirectional telescopic rod 511, the first transmission rod 506 is mounted at one end of the bidirectional telescopic rod 511, the first clamping rod 507 is rotatably connected to the connection seat 505, one end of the first clamping rod 507 is rotatably connected with one end of the first transmission rod 506, the first clamping plate 508 is fixedly mounted on the first clamping rod 507, the second transmission rod 513 is mounted on the second transmission rod 509, the other end of the second transmission rod 509 is rotatably connected to the second transmission rod 509.
In this embodiment, through the setting of spliced pole 501, mount pad 502, servo motor 503, connecting seat 504, linkage seat 505, first transfer line 506, first clamping lever 507, first grip block 508, second clamping lever 509, second clamping block 510, two-way telescopic link 511, controller 512 and second transfer line 513, can conveniently carry out the centre gripping processing to the transmission shaft, be favorable to carrying out the forging processing of stability to the transmission shaft, promote transmission shaft centre gripping forging's efficiency, save operating time.
Specifically, the forging mechanism 9 includes a hydraulic rod 901, a horizontal seat 902, a stamping forging head 903, a limit slide rod 904 and a limit column casing 905, the hydraulic rod 901 is fixedly mounted on the forging table 2, the horizontal seat 902 is fixedly mounted at the output end of the hydraulic rod 901, the stamping forging head 903 is fixedly mounted on the horizontal seat 902, the limit slide rod 904 is fixedly connected on the horizontal seat 902, the limit column casing 905 is fixedly connected on the forging table 2, and the limit column casing 905 is slidably connected with the limit slide rod 904.
In this embodiment, through the setting of hydraulic stem 901, horizontal seat 902, punching forging head 903, spacing slide bar 904 and spacing column casing 905, can conveniently forge the processing with the transmission shaft, be convenient for use with forging seat 7 cooperation, improve the effect of transmission shaft forging processing, improve the result of use of device.
Specifically, the cleaning mechanism 12 includes a square base 1201, a support frame 1202, a connection frame 1203, a mounting plate 1204 and a cleaning brush 1205, the square base 1201 is fixedly mounted on the second electrically controlled slide rail 11, the support frame 1202 is fixedly connected to the square base 1201, the connection frame 1203 is fixedly connected to the support frame 1202, the mounting plate 1204 is fixedly mounted on the connection frame 1203, and the cleaning brush 1205 is mounted on the mounting plate 1204.
In this embodiment, through square seat 1201, support frame 1202, link 1203, mounting panel 1204 and cleaning brush 1205's setting, can clear up the sweeps on forging seat 7 and forging groove 8 surface, be favorable to cleaning the sweeps that forge the production, improve the efficiency of sweeps clearance, save operating time.
Specifically, the surfaces of the first clamping plate 508 and the second clamping plate 510 are provided with arc grooves, and the surfaces of the arc grooves of the first clamping plate 508 and the second clamping plate 510 are provided with anti-slip lines.
In this embodiment, through the setting of first grip block 508 and second grip block 510, the transmission that can be better carries out the centre gripping, is favorable to improving the stability of transmission shaft centre gripping processing, promotes the effect of the follow-up forging of transmission shaft.
Specifically, a dust collecting groove 10 is formed in the top of the supporting table 6, and the dust collecting groove 10 is matched with the cleaning mechanism 12 for use.
In this embodiment, through the setting of dust collection groove 10, can collect the sweeps of clearance, reduce the sweeps and appear the condition that large tracts of land was scattered, the staff of being convenient for is followed to clear up the sweeps, saves time.
Specifically, the cleaning brush 1205 is a cleaning bar brush, and the shape of the cleaning brush 1205 is identical to the shape of the top of the forging base 7.
In this embodiment, through the setting of cleaning brush 1205, can be better clean the sweeps, be convenient for use with forging seat 7, forging groove 8 cooperation, improve sweeps cleaning's effect.
When in use, firstly, a worker moves a transmission shaft piece to be forged to one side of the forging clamping mechanism 5 through mechanical equipment, then starts the forging clamping mechanism 5 to clamp one end of the transmission shaft through the control panel 3, at the moment, firstly starts the bidirectional telescopic rod 511 to shrink through the controller 512, then both ends of the bidirectional telescopic rod 511 drive the first transmission rod 506 and the second transmission rod 513 to move, then the first clamping rod 507 and the second clamping rod 509 open, then starts the first electric control sliding rail 4 to move the clamping end of the forging clamping mechanism 5 to one end of the transmission shaft through the control panel 3, then starts the bidirectional telescopic rod 511 to stretch through the controller 512, then drives the first transmission rod 506 and the second transmission rod 513 to move, then the first clamping rod 507 and the second clamping rod 509 rotate on the linkage seat 505, the first clamping plate 508 and the second clamping plate 510 clamp and fix the driving shaft, then the first electric control slide rail 4 drives the forging clamping mechanism 5 to move towards the forging seat 7, then the other end of the driving shaft is placed in the forging groove 8, then the control panel 3 is started to start the forging mechanism 9 to work, at the moment, the hydraulic rod 901 drives the horizontal seat 902 to move downwards, then the horizontal seat 902 drives the stamping forging head 903 to forge the driving shaft, the horizontal seat 902 drives the limit slide rod 904 to limit sliding in the limit column casing 905 during the movement, during the forging process, the driving shaft is driven to rotate by the servo motor 503, the driving shaft is driven to move by the first electric control slide rail 4 to adjust the forging position of the driving shaft, after the current driving shaft is forged, the worker starts the second electric control slide rail 11 by the control panel 3, the second electrically controlled slide rail 11 drives the cleaning mechanism 12 to move towards the forging seat 7, then the cleaning brush 1205 cleans the scraps on the surfaces of the forging seat 7 and the forging groove 8, the scraps fall into the dust collecting groove 10 on the surface of the supporting table 6, after cleaning, the staff continues the forging processing of the subsequent transmission shaft, and finally the staff cleans the scraps in the dust collecting groove 10.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (7)
1. Forging frock is used in transmission shaft processing, its characterized in that: including fixing base (1), the top fixed mounting of fixing base (1) has forging platform (2), control panel (3) are installed to one side of forging platform (2), the surface mounting of forging platform (2) has first automatically controlled slide rail (4), the surface mounting of first automatically controlled slide rail (4) has forging fixture (5), the surface mounting of forging platform (2) has supporting bench (6), the top fixedly connected with of supporting bench (6) forges seat (7), forging groove (8) have been seted up to the surface of forging seat (7), the top fixed mounting of forging platform (2) has forging mechanism (9), the surface mounting of forging platform (2) has second automatically controlled slide rail (11), the surface mounting of second automatically controlled slide rail (11) has clearance mechanism (12).
2. The forging tool for processing a transmission shaft according to claim 1, wherein: the forging clamping mechanism (5) comprises a connecting column (501), a mounting seat (502), a servo motor (503), a connecting seat (504), a linkage seat (505), a first transmission rod (506), a first clamping rod (507), a first clamping plate (508), a second clamping rod (509), a second clamping plate (510), a bidirectional telescopic rod (511), a controller (512) and a second transmission rod (513), wherein the connecting column (501) is fixedly mounted on a first electric control sliding rail (4), the mounting seat (502) is fixedly connected on the connecting column (501), the servo motor (503) is mounted in the mounting seat (502), the connecting seat (504) is fixedly mounted at the output end of the servo motor (503), the linkage seat (505) is fixedly connected on the connecting seat (504), the bidirectional telescopic rod (511) is mounted in the connecting seat (504), the controller (512) is mounted in the connecting seat (504), and the controller (512) is electrically connected with the bidirectional telescopic rod (511), the first transmission rod (506) is mounted at one end of the first transmission rod (506) which is connected with the first end (507) in a rotating mode, the first clamping plate (508) is fixedly arranged on the first clamping rod (507), the second transmission rod (513) is arranged at the other end of the bidirectional telescopic rod (511), the second clamping rod (509) is rotatably connected to the linkage seat (505), one end of the second clamping rod (509) is rotatably connected with one end of the second transmission rod (513), and the second clamping plate (510) is fixedly arranged on the second clamping rod (509).
3. The forging tool for processing a transmission shaft according to claim 1, wherein: the forging mechanism (9) comprises a hydraulic rod (901), a transverse seat (902), a stamping forging head (903), a limiting slide rod (904) and a limiting column casing (905), wherein the hydraulic rod (901) is fixedly installed on a forging table (2), the transverse seat (902) is fixedly installed at the output end of the hydraulic rod (901), the stamping forging head (903) is fixedly installed on the transverse seat (902), the limiting slide rod (904) is fixedly connected onto the transverse seat (902), the limiting column casing (905) is fixedly connected onto the forging table (2), and the limiting column casing (905) is in sliding connection with the limiting slide rod (904).
4. The forging tool for processing a transmission shaft according to claim 1, wherein: the cleaning mechanism (12) comprises a square seat (1201), a support frame (1202), a connecting frame (1203), a mounting plate (1204) and a cleaning brush (1205), wherein the square seat (1201) is fixedly mounted on a second electric control sliding rail (11), the support frame (1202) is fixedly connected to the square seat (1201), the connecting frame (1203) is fixedly connected to the support frame (1202), the mounting plate (1204) is fixedly mounted on the connecting frame (1203), and the cleaning brush (1205) is mounted on the mounting plate (1204).
5. The forging tool for processing a transmission shaft according to claim 2, wherein: arc grooves are formed in the surfaces of the first clamping plate (508) and the second clamping plate (510), and anti-slip lines are formed in the surfaces of the arc grooves of the first clamping plate (508) and the second clamping plate (510).
6. The forging tool for processing a transmission shaft according to claim 1, wherein: a dust collecting groove (10) is formed in the top of the supporting table (6), and the dust collecting groove (10) is matched with the cleaning mechanism (12).
7. The forging tool for machining a transmission shaft according to claim 4, wherein: the cleaning brush (1205) is a cleaning strip brush, and the shape of the cleaning brush (1205) is consistent with the shape of the top of the forging seat (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320820096.0U CN219464653U (en) | 2023-04-13 | 2023-04-13 | Forging tool for processing transmission shaft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320820096.0U CN219464653U (en) | 2023-04-13 | 2023-04-13 | Forging tool for processing transmission shaft |
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| Publication Number | Publication Date |
|---|---|
| CN219464653U true CN219464653U (en) | 2023-08-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320820096.0U Active CN219464653U (en) | 2023-04-13 | 2023-04-13 | Forging tool for processing transmission shaft |
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| Country | Link |
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| CN (1) | CN219464653U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117444131A (en) * | 2023-10-31 | 2024-01-26 | 无锡元基精密机械有限公司 | Automatic tipping arrangement after aluminum alloy forging heat treatment |
-
2023
- 2023-04-13 CN CN202320820096.0U patent/CN219464653U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117444131A (en) * | 2023-10-31 | 2024-01-26 | 无锡元基精密机械有限公司 | Automatic tipping arrangement after aluminum alloy forging heat treatment |
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