CN219455981U

CN219455981U - Round bar crack detector

Info

Publication number: CN219455981U
Application number: CN202320568770.0U
Authority: CN
Inventors: 陈浩
Original assignee: Hangzhou Gufang Electromechanical Co ltd
Current assignee: Hangzhou Gufang Electromechanical Co ltd
Priority date: 2023-03-17
Filing date: 2023-03-17
Publication date: 2023-08-01
Anticipated expiration: 2033-03-17

Abstract

The utility model discloses a round bar crack detector, and relates to the technical field of round bar processing detection. The utility model comprises a main body support, wherein a longitudinal frame is arranged in the middle of the upper side of the main body support, a Z-axis beam is fixed on the rear side of the longitudinal frame, an air claw is fixed at the lower end of the Z-axis beam, a round rod body is arranged in the main body support right below the air claw, roller support frames are arranged in the left and right main body support of the round rod body, roller bodies are arranged at the positions, close to the round rod body, of the upper ends of the roller support frames, a first moving module is arranged at the positions right above the roller support frames, and a camera and a distance measuring sensor are arranged at the positions right below the first moving module. According to the utility model, the Z-axis cross beam drives the gas claw to operate, so that the manual placement is changed into electric grabbing placement, the detection efficiency of the round bar body is improved, meanwhile, the roller body is connected with the round bar body, the round bar body is driven to rotate, and the comprehensive and accurate measurement of a plurality of points of the round bar body is realized.

Description

Round bar crack detector

Technical Field

The utility model belongs to the technical field related to round bar processing detection, and particularly relates to a round bar crack detector.

Background

The round bar is a round solid tubular object and is mainly used in the industries of metal cutting tool manufacture, wood, plastic required hardness, wear resistance, corrosion resistance and the like, in order to ensure the quality problem of the round bar in the processing process, the round bar is generally subjected to detection work in the processing process, so that a corresponding crack detector can be used, the round bar can be applied to different industries in subsequent use, but the following defects still exist in actual use:

1. when the round bar crack detector is used, round bars are transported back and forth by manpower, so that the round bars are positioned at the detection position of the detector, but the processing efficiency of the round bars on a production line is greatly reduced by the mode;

2. when using the round bar crack detection machine, because the round bar is parked at the position of the detection machine, the round bar cannot be conveniently rotated during detection, and therefore, inaccurate data detected by the detection machine in the detection process can be caused.

Therefore, the existing round bar crack detector cannot meet the requirements in practical use, so that an improved technology is urgently needed in the market to solve the above problems.

Disclosure of Invention

The utility model aims to provide a round bar crack detector, which drives an air jaw to operate through a Z-axis cross beam, so that manual placement is changed into electric grabbing placement, the detection efficiency of a round bar body is improved, meanwhile, a roller body is connected with the round bar body, and the round bar body is driven to rotate, so that comprehensive and accurate measurement of a plurality of points of the round bar body is realized.

In order to solve the technical problems, the utility model is realized by the following technical scheme:

the utility model relates to a round bar crack detector which comprises a main body support, wherein a longitudinal frame is arranged in the middle of the upper side of the main body support, a Z-axis cross beam is fixed on the rear side of the longitudinal frame, an air claw is fixed at the lower end of the Z-axis cross beam, a round bar body is arranged in the main body support right below the air claw, roller support frames are arranged in the main body support right and left of the round bar body, roller bodies are arranged at the positions, close to the round bar body, of the upper ends of the roller support frames, a first movable module is arranged at the position right above the roller support frames, a camera and a distance measuring sensor are arranged at the position right below the first movable module, and a main controller is fixed on the left side of the main body support.

Further, the rear end of the Z-axis cross beam is fixed with a transverse beam, and connecting blocks are fixed at the left and right parts of the lower side of the transverse beam corresponding to the positions of the main body support.

Further, the left and right parts of the upper side of the main body support are respectively fixed with a sliding rail, the upper surface side of the sliding rail is respectively connected with a grabbing mounting part in a sliding clamping manner, and the grabbing mounting parts are connected with the connecting blocks through bolts.

Further, the upper end of the roller support frame is fixedly provided with an adjusting module, the roller body is rotationally connected with the driving end of the adjusting module, and a rotating motor fixed at the driving end of the adjusting module is in transmission connection with the roller body through a belt.

Further, the inner side of the side wall in the middle of the main body support is fixedly provided with roller mounting pieces which are connected with similar roller support frames through bolts.

Further, the driving ends of the opposite side walls of the two moving modules I are respectively fixed with a moving module II, the driving ends below the moving modules II are respectively fixed with a moving module III, and the cameras and the distance measuring sensors are respectively fixed at the driving ends of the similar moving modules III.

Further, the measuring and installing pieces fixed on the inner sides of the left and right parts of the upper end of the main body support are connected with the similar moving modules through bolts.

The utility model has the following beneficial effects:

1. when the utility model is used, the Z-axis cross beam operates, so that the gas claw can grasp the round bar body, the grasping installation piece can slide the front side and the back side of the sliding rail, and further the transverse beam and the longitudinal home can be directly driven to move, so that the round bar body can be placed at the upper side of the support frame in the main body support frame, or taken out from the main body support frame and placed on a subsequent assembly line, and the manual placement is changed into electric grasping placement, thereby improving the detection efficiency of the round bar body.

2. When the round bar testing device is used, the roller body is connected with the surface side of the round bar body, so that the roller body can drive the round bar body to rotate when the roller body rotates, the surface side of the round bar body can be gradually exposed at the testing positions of the camera and the ranging sensor, the camera and the ranging sensor can process measuring points on all the positions of the round bar body, and the data detection is improved comprehensively and accurately.

Of course, it is not necessary for any one product to practice the utility model to achieve all of the advantages set forth above at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of the overall structure;

FIG. 2 is an assembled block diagram of the longitudinal frame;

FIG. 3 is an assembly block diagram of a roller support bracket;

FIG. 4 is a schematic diagram of a first mobile module;

FIG. 5 is a schematic view of the structural installation of the interface and ranging sensor;

fig. 6 is a structural view of the main body holder.

In the drawings, the list of components represented by the various numbers is as follows:

1. a main body bracket; 101. a drum mount; 102. grabbing the mounting piece; 103. measuring the mounting member; 2. a roller support; 201. a drum body; 202. a rotating electric machine; 203. an adjusting module; 3. a slide rail; 4. a longitudinal frame; 401. a Z-axis beam; 402. a gas claw; 403. a connecting block; 404. a transverse beam; 5. a first mobile module; 501. a second mobile module; 502. a camera; 503. a ranging sensor; 504. a third movable module; 6. a round bar body; 7. and a master controller.

Detailed Description

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.

Referring to fig. 1 to 6, the present utility model is a round bar crack detector, which comprises a main body support 1, wherein a longitudinal frame 4 is provided at a middle position of an upper side of the main body support 1, a Z-axis beam 401 is fixed at a rear side of the longitudinal frame 4, a round bar body 6 is provided in the main body support 1 right below the air jaw 402, a master controller 7 is fixed at a left side of the main body support 1, and the master controller 7 controls operation of the Z-axis beam 401, so that the air jaw 402 can grasp the round bar body 6, thereby placing the round bar body 6 at a position of an upper side of a bracket in the main body support 1, or taking out from the main body support 1, placing the round bar body 6 on a subsequent flow line, and drum support frames 2 are provided at positions of the left and right of the round bar body support 1;

the upper end of the roller support frame 2 is provided with a roller body 201 at a position close to the round bar body 6, and is connected with the surface side of the round bar body 6 through the roller body 201, so that when the roller body 201 rotates, the roller body 201 drives the round bar body 6 to rotate, and the surface side of the round bar body 6 can be gradually exposed at the testing positions of the camera 502 and the ranging sensor 503;

the position directly over the cylinder support frame 2 all is provided with and removes module one 5, removes the position directly under the module one 5 and all is provided with camera 502 and range sensor 503, through the activity of master controller 7 control removal module one 5, can drive camera 502 and range sensor 503 from this and carry out fore-and-aft direction slip to can make camera 502 and range sensor 503 carry out the snap shot of each position to the surface side of round bar body 6, with this crack to the surface side of round bar body 6 detects.

As shown in fig. 1, 2 and 6, a transverse beam 404 is fixed at the rear end of the Z-axis beam 401, connecting blocks 403 are fixed at the positions of the left and right parts of the lower side of the transverse beam 404 corresponding to the main body support 1, sliding rails 3 are fixed at the left and right parts of the upper side of the main body support 1, grabbing mounting members 102 are slidably clamped on the upper surface side of the sliding rails 3, the grabbing mounting members 102 are connected with the connecting blocks 403 through bolts, the grabbing mounting members 102 can slide the surface side of the sliding rails 3 forwards and backwards, so that the transverse beam 404 can be driven to slide, and the longitudinal frame 4 and the Z-axis beam 401 can be driven to slide, so that the air claw 402 can drive the round bar body 6 to move forwards and backwards after grabbing the round bar body 6.

As shown in fig. 1, 3 and 6, the upper end of the roller support frame 2 is fixed with an adjusting module 203, the roller body 201 is rotationally connected with the driving end of the adjusting module 203, a rotating motor 202 fixed at the driving end of the adjusting module 203 is in transmission connection with the roller body 201 through a belt, when the rotation of the roller body 201 needs to be controlled, the rotating motor 202 can be directly controlled to work, therefore, the rotating motor 202 can drive the roller body 201 to rotate through the belt, the roller body 201 and the roller body 201 are pushed to move through the adjusting module 203, so that the roller body 201 is connected with the round bar body 6, and therefore, the round bar body 6 rotates through friction between the roller body 201 and the round bar body 6, and the inner side of the side wall of the middle part of the main body support frame 1 is fixedly connected with a roller mounting piece 101 through bolts with the similar roller support frame 2.

As shown in fig. 1, 4, 5 and 6, the driving ends of the opposite side walls of the first moving module 5 are respectively fixed with a second moving module 501, the driving ends below the second moving module 501 are respectively fixed with a third moving module 504, and by controlling the operation of the second moving module 501 and the third moving module 504, the second moving module 501 drives the camera 502 and the ranging sensor 503 to move up and down, so that the camera 502 and the ranging sensor 503 can test round bar bodies 6 with different sizes, and simultaneously the third moving module 504 drives the camera 502 and the ranging sensor 503 to move left and right, the camera 502 and the ranging sensor 503 are respectively fixed at the driving ends of the third similar moving module 504, and the measuring mounting piece 103 fixed on the inner side of the left and right parts of the upper end of the main body bracket 1 is respectively connected with the first similar moving module 5 bolts.

The foregoing is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, and any modification, equivalent replacement, and improvement of some of the technical features described in the foregoing embodiments are all within the scope of the present utility model.

Claims

1. Round bar crack detection machine, including main part support (1), its characterized in that: the middle part position of main part support (1) upside is provided with vertical frame (4), the rear side of vertical frame (4) is fixed with Z axle crossbeam (401), the lower extreme of Z axle crossbeam (401) is fixed with gas claw (402), gas claw (402) under main part support (1) is inside to be provided with round bar body (6), round bar body (6) left and right sides main part support (1) inside position all is provided with cylinder support frame (2), the upper end of cylinder support frame (2) be close to with the position department of round bar body (6) all is provided with cylinder body (201), the position all is provided with removal module one (5) directly over cylinder support frame (2), the position all is provided with camera (502) and range sensor (503) under removal module one (5), the left side of main part support frame (1) is fixed with master controller (7).

2. The round bar crack detector according to claim 1, wherein: the rear end of the Z-axis cross beam (401) is fixedly provided with a transverse beam (404), and connecting blocks (403) are fixedly arranged at the positions of the left and right parts of the lower side of the transverse beam (404) corresponding to the main body bracket (1).

3. The round bar crack detector according to claim 2, wherein: the left and right parts of the upper side of the main body support (1) are respectively fixed with a sliding rail (3), the upper surface side of the sliding rail (3) is respectively connected with a grabbing installation piece (102) in a sliding clamping mode, and the grabbing installation pieces (102) are connected with the connecting blocks (403) through bolts.

4. The round bar crack detector according to claim 1, wherein: the upper end of the roller support frame (2) is fixedly provided with an adjusting module (203), the roller body (201) is rotationally connected with the driving end of the adjusting module (203), and a rotating motor (202) fixed at the driving end of the adjusting module (203) is in transmission connection with the roller body (201) through a belt.

5. The round bar crack detector as set forth in claim 4, wherein: the inner side of the side wall of the middle part of the main body support (1) is fixedly provided with a roller mounting piece (101) which is connected with the similar roller support frame (2) through bolts.

6. The round bar crack detector according to claim 1, wherein: the driving ends of the opposite side walls of the two moving modules I (5) are respectively fixed with a moving module II (501), the driving ends below the moving modules II (501) are respectively fixed with a moving module III (504), and the camera (502) and the distance measuring sensor (503) are respectively fixed at the driving ends of the similar moving modules III (504).

7. The round bar crack detector of claim 6, wherein: the measuring and installing pieces (103) fixed on the inner sides of the left and right parts of the upper end of the main body support (1) are connected with the similar movable module I (5) through bolts.