CN219444147U - Top cover plate assembling equipment - Google Patents
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- CN219444147U CN219444147U CN202223597429.2U CN202223597429U CN219444147U CN 219444147 U CN219444147 U CN 219444147U CN 202223597429 U CN202223597429 U CN 202223597429U CN 219444147 U CN219444147 U CN 219444147U
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Abstract
本实用新型公开了一种顶盖板组装设备。该设备包括机架,机架上安装有一个料盘切换模组、一个XY机械手模组、一个二次定位模组、一个单轴上料模组、一个流水线模组和多个阻挡顶升模组;料盘切换模组和流水线模组相平行,XY机械手模组位于料盘切换模组的中段上方,二次定位模组位于料盘切换模组和流水线模组之间,单轴上料模组位于流水线模组的中段上方,各阻挡顶升模组并排安装在流水线模组的中间下方;其中,XY机械手模组和单轴上料模组上均安装有吸料结构,流水线模组的上方并排放置有多个载具。本实用新型中的一种顶盖板组装设备实现了自动化上料和组装盖板,各动作衔接有序,不仅省时省力,提高了加工效率,还能够有效防止组装失误。
The utility model discloses a top cover plate assembly equipment. The equipment includes a frame on which a tray switching module, an XY manipulator module, a secondary positioning module, a single-axis feeding module, an assembly line module and multiple blocking jacking modules are installed. group; the tray switching module is parallel to the assembly line module, the XY manipulator module is located above the middle section of the tray switching module, the secondary positioning module is located between the tray switching module and the assembly line module, and single-axis feeding The module is located above the middle section of the assembly line module, and the blocking jacking modules are installed side by side under the middle of the assembly line module; among them, the XY manipulator module and the single-axis feeding module are equipped with a suction structure, and the assembly line module Multiple vehicles are placed side by side above the . The roof cover plate assembly equipment in the utility model realizes automatic material feeding and cover plate assembly, and each action is connected in an orderly manner, which not only saves time and effort, improves processing efficiency, but also can effectively prevent assembly errors.
Description
技术领域technical field
本实用新型涉及电池领域,特别涉及一种顶盖板组装设备。The utility model relates to the field of batteries, in particular to a top cover assembly equipment.
背景技术Background technique
在电池加工时,需要经历组装电池顶盖板这一工序,而传统的方法是通过人工将顶盖板取出吸塑盘,放入到载具中进行组装,不仅费时费力,降低了加工效率,还容易导致组装失误,出现不良品。During battery processing, it is necessary to go through the process of assembling the battery top cover. The traditional method is to manually remove the top cover from the blister tray and put it into the carrier for assembly, which not only takes time and effort, but also reduces the processing efficiency. It is also easy to cause assembly errors and defective products.
实用新型内容Utility model content
为解决上述问题,本实用新型提供了一种顶盖板组装设备。In order to solve the above problems, the utility model provides a top cover plate assembly equipment.
根据本实用新型的一个方面,提供了一种顶盖板组装设备,包括一个机架,所述机架上安装有一个料盘切换模组、一个XY机械手模组、一个二次定位模组、一个单轴上料模组、一个流水线模组和多个阻挡顶升模组;所述料盘切换模组和所述流水线模组相平行,所述XY机械手模组位于所述料盘切换模组的中段上方,所述二次定位模组位于所述料盘切换模组和所述流水线模组之间,所述单轴上料模组位于流水线模组的中段上方,各所述阻挡顶升模组并排安装在所述流水线模组的中间下方;其中,所述XY机械手模组和所述单轴上料模组上均安装有多个吸料结构,所述流水线模组的上方并排放置有多个载具。According to one aspect of the utility model, a top cover plate assembly equipment is provided, which includes a frame on which a tray switching module, an XY manipulator module, a secondary positioning module, A single-axis feeding module, an assembly line module and multiple blocking jacking modules; the tray switching module is parallel to the assembly line module, and the XY manipulator module is located in the tray switching module Above the middle section of the group, the secondary positioning module is located between the tray switching module and the assembly line module, the single-axis feeding module is located above the middle section of the assembly line module, and each of the blocking tops The lifting modules are installed side by side under the middle of the assembly line modules; wherein, multiple suction structures are installed on the XY manipulator module and the single-axis feeding module, and the above assembly line modules are arranged side by side Multiple vehicles are placed.
在一些实施方式中,所述料盘切换模组包括一个中空台面,所述中空台面的两端上方分别设置有两个料架,其中,所述中空台面的下方设置有两根相平行的滑轨,两根所述滑轨上滑动安装有两个滑动挡板,两个所述滑动挡板的顶端延伸到所述中空台面的上方。其有益之处在于,描述了料盘切换模组的结构。In some embodiments, the tray switching module includes a hollow table top, two material racks are respectively arranged above the two ends of the hollow table top, wherein, two parallel sliding slides are arranged below the hollow table top. Rails, two sliding baffles are slidably installed on the two slide rails, and the top ends of the two sliding baffles extend above the hollow table. It is beneficial in that it describes the structure of the tray switching module.
在一些实施方式中,所述XY机械手模组包括X轴滑台和Y轴滑台,其中,所述X轴滑台安装在所述机架上并且位于所述中空台面的中段上方,所述Y轴滑台滑动安装在所述X轴滑台上,所述吸料结构安装在所述Y轴滑台上。其有益之处在于,描述了XY机械手模组的结构。In some embodiments, the XY manipulator module includes an X-axis slide table and a Y-axis slide table, wherein the X-axis slide table is installed on the frame and located above the middle section of the hollow table, the The Y-axis slide table is slidably installed on the X-axis slide table, and the material suction structure is installed on the Y-axis slide table. It is beneficial in that it describes the structure of the XY manipulator module.
在一些实施方式中,所述二次定位模组包括一个定位架,所述定位架上安装有一个定位底盘和三个侧推气缸,三个所述侧推气缸分别位于所述定位底盘的三个侧面处。其有益之处在于,描述了二次定位模组的结构。In some embodiments, the secondary positioning module includes a positioning frame, and a positioning chassis and three side thrust cylinders are installed on the positioning frame, and the three side thrust cylinders are respectively located on three sides of the positioning chassis. a side. It is beneficial in that it describes the structure of the secondary positioning module.
在一些实施方式中,所述单轴上料模组包括底架和水平设置的单轴滑台,其中,所述单轴滑台安装在所述底架的顶部,所述吸料结构安装在所述单轴滑台上。其有益之处在于,描述了单轴上料模组的结构。In some embodiments, the single-axis feeding module includes an underframe and a horizontally arranged single-axis slide table, wherein the single-axis slide table is installed on the top of the underframe, and the suction structure is installed on on the single-axis slide. It is beneficial in that it describes the structure of the single-axis loading module.
在一些实施方式中,所述流水线模组包括两个流水支架、两条传动皮带和一台伺服电机,其中,两个所述流水支架并排平行设置,两条所述传动皮带分别安装在两个所述流水支架的侧面并且相对设置,两条所述传动皮带均与所述伺服电机传动连接,所述载具放置在两条所述传动皮带上。其有益之处在于,描述了流水线模组的结构。In some embodiments, the assembly line module includes two running water supports, two transmission belts and a servo motor, wherein the two running water supports are arranged side by side in parallel, and the two transmission belts are respectively installed on two The sides of the running water bracket are oppositely arranged, and the two transmission belts are connected to the servo motor, and the carrier is placed on the two transmission belts. It is useful to describe the structure of the pipeline module.
在一些实施方式中,所述阻挡顶升模组包括一个阻挡气缸、一个顶升气缸和一块顶升板,所述阻挡气缸通过一块连接板连接在两个所述流水支架的底部中间,所述顶升气缸连接在所述阻挡气缸的侧面,所述顶升板安装在所述顶升气缸的顶部并且位于两个所述流水支架之间。其有益之处在于,描述了阻挡顶升模组的结构。In some embodiments, the blocking jacking module includes a blocking cylinder, a jacking cylinder and a jacking plate, the blocking cylinder is connected between the bottoms of the two running water supports through a connecting plate, the The jacking cylinder is connected to the side of the blocking cylinder, and the jacking plate is installed on the top of the jacking cylinder and is located between the two running water supports. It is beneficial in that the structure of the blocking jacking module is described.
在一些实施方式中,所述吸料结构包括多个吸头、一块安装上板和一台吸料气缸,其中,各所述吸头的顶部均与所述安装上板相连接,所述安装上板连接在所述吸料气缸的底部,所述吸料气缸安装在所述XY机械手模组或所述单轴上料模组上。其有益之处在于,描述了XY机械手模组的结构。In some embodiments, the suction structure includes a plurality of suction heads, an upper mounting plate and a suction cylinder, wherein the top of each suction head is connected to the upper mounting plate, and the mounting The upper plate is connected to the bottom of the material suction cylinder, and the material suction cylinder is installed on the XY manipulator module or the single-axis feeding module. It is beneficial in that it describes the structure of the XY manipulator module.
附图说明Description of drawings
图1为本实用新型一种实施方式的一种顶盖板组装设备的结构示意图;Fig. 1 is a structural schematic diagram of a roof panel assembly device according to an embodiment of the present invention;
图2为图1所示料盘切换模组的结构示意图;Fig. 2 is a structural schematic diagram of the tray switching module shown in Fig. 1;
图3为图1所示XY机械手模组的结构示意图;Fig. 3 is the structural representation of XY manipulator module shown in Fig. 1;
图4为图1所示二次定位模组的结构示意图;Fig. 4 is a schematic structural diagram of the secondary positioning module shown in Fig. 1;
图5为图1所示单轴上料模组的结构示意图;Fig. 5 is a schematic structural diagram of the single-axis feeding module shown in Fig. 1;
图6为图1所示流水线模组的结构示意图;Fig. 6 is a schematic structural diagram of the assembly line module shown in Fig. 1;
图7为图1所示阻挡顶升模组的结构示意图。FIG. 7 is a schematic structural diagram of the blocking jacking module shown in FIG. 1 .
图中:机架1,料盘切换模组2,XY机械手模组3,二次定位模组4,单轴上料模组5,流水线模组6,阻挡顶升模组7,吸料结构8,载具9,上料盘10,顶盖板100,中空台面21,料架22,滑轨23,滑动挡板24,滑动电机25,X轴滑台31,Y轴滑台32,定位架41,定位底盘42,侧推气缸43,底架51,单轴滑台52,流水支架61,传动皮带62,伺服电机63,传动轴64,阻挡气缸71,顶升气缸72,顶升板73,连接板74,吸头81,安装上板82,吸料气缸84。In the figure: frame 1, tray switching module 2, XY manipulator module 3, secondary positioning module 4, single-axis feeding module 5, assembly line module 6, blocking jacking module 7, suction structure 8. Carrier 9, feeding tray 10, top cover plate 100, hollow table 21, material rack 22, slide rail 23, sliding baffle 24, sliding motor 25, X-axis sliding table 31, Y-axis sliding table 32, positioning Frame 41, positioning chassis 42, side thrust cylinder 43, bottom frame 51, single-axis slide table 52, running water support 61, transmission belt 62, servo motor 63, transmission shaft 64, blocking cylinder 71, jacking cylinder 72, jacking plate 73, connecting plate 74, suction head 81, upper plate 82, suction cylinder 84 are installed.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
图1示意性地显示了根据本实用新型的一种实施方式的一种顶盖板组装设备的结构,图2显示了图1中的料盘切换模组的结构,图3显示了图1中的XY机械手模组的结构,图4显示了图1中的二次定位模组的结构,图5显示了图1中的单轴上料模组的结构,图6显示了图1中的流水线模组的结构,图7显示了图1中的阻挡顶升模组的结构。Fig. 1 schematically shows the structure of a roof panel assembly device according to an embodiment of the present invention, Fig. 2 shows the structure of the tray switching module in Fig. 1, Fig. 3 shows The structure of the XY manipulator module, Figure 4 shows the structure of the secondary positioning module in Figure 1, Figure 5 shows the structure of the single-axis feeding module in Figure 1, and Figure 6 shows the assembly line in Figure 1 The structure of the module, Figure 7 shows the structure of the blocking jacking module in Figure 1.
如图1所示,该组装设备包括一个机架1,而其他各主要结构,包括一个料盘切换模组2、一个XY机械手模组3、一个二次定位模组4、一个单轴上料模组5、一个流水线模组6和多个阻挡顶升模组7等,均直接或间接安装在机架1上。As shown in Figure 1, the assembly equipment includes a frame 1, and other main structures include a tray switching module 2, an XY manipulator module 3, a secondary positioning module 4, and a single-axis feeding module. Module 5, an assembly line module 6 and a plurality of blocking jacking modules 7 etc. are all directly or indirectly installed on the frame 1.
机架1的顶部可以根据情况设置机罩,底部设置有多个能够在滚轮和支脚之间切换的支撑部。The top of the frame 1 can be provided with a machine cover according to the situation, and the bottom is provided with a plurality of support parts that can be switched between rollers and legs.
料盘切换模组2和流水线模组6均较长,并且延伸方向相平行,即分别占据机架1的两侧。XY机械手模组3位于料盘切换模组2的中段上方,而单轴上料模组5位于流水线模组6的中段上,而在XY机械手模组3和单轴上料模组5上均安装有吸料结构8。其中,二次定位模组4位于料盘切换模组2和流水线模组6之间,并且同时位于XY机械手模组3和单轴上料模组5的运作范围中。The tray switching module 2 and the assembly line module 6 are both relatively long, and extend in parallel directions, ie occupy both sides of the frame 1 respectively. The XY manipulator module 3 is located above the middle section of the tray switching module 2, and the single-axis feeding module 5 is located on the middle section of the assembly line module 6, and both the XY manipulator module 3 and the single-axis feeding module 5 Suction structure 8 is installed. Wherein, the secondary positioning module 4 is located between the tray switching module 2 and the assembly line module 6 , and is also located in the operating range of the XY manipulator module 3 and the single-axis loading module 5 .
此外,各阻挡顶升模组7并排安装在流水线模组6的中间下方,而在流水线模组6的上方并排放置有多个载具9。In addition, the blocking and lifting modules 7 are installed side by side under the middle of the assembly line module 6 , and a plurality of carriers 9 are placed side by side above the assembly line module 6 .
如图2所示,料盘切换模组2包括一个尺寸较长的中空台面21,中空台面21的中部设置有一条水平延伸的中空部,而其两端上方分别设置有两个料架22,料架22由多根竖杆围成,能够从其上方放入或取出料盘。As shown in FIG. 2 , the tray switching module 2 includes a long hollow table 21, a horizontally extending hollow is provided in the middle of the hollow table 21, and two material racks 22 are respectively provided above the two ends. The material rack 22 is surrounded by a plurality of vertical rods, and the material tray can be put in or taken out from above it.
在中空台面21的下部设置有两根相平行的滑轨23,两根滑轨23上滑动安装有两个具有一定距离的滑动挡板24,而两个滑动挡板24能够在一台滑动电机25和皮带轮的作用下沿着两根滑轨23水平滑动,可以从中空台面21的一端滑动另一端,而两个滑动挡板24的顶端通过中空台面21的中空部延伸到其上。The bottom of the hollow table 21 is provided with two parallel slide rails 23, and two sliding baffles 24 with a certain distance are slidably installed on the two slide rails 23, and the two sliding baffles 24 can be operated by a sliding motor. Under the effect of 25 and belt pulley, slide horizontally along two slide rails 23, can slide the other end from one end of hollow table top 21, and the top of two sliding baffles 24 extends to it by the hollow part of hollow table top 21.
在使用时,在将载有待加工的顶盖板100的上料盘10放入到其中一个料架22中,并使其位于两个滑动挡板24的顶端之间,则两个滑动挡板24共同滑动能够推动料盘沿着中空台面21进行滑动,其中当滑动到中空台面21的中部时,XY机械手模组3能够从上料盘10上吸取顶盖板100并转移,而空的上料盘10继续滑动到另一个料架22处取出。In use, when the loading tray 10 carrying the top cover plate 100 to be processed is put into one of the racks 22, and it is positioned between the top ends of the two sliding baffles 24, the two sliding baffles 24 can slide together to push the tray to slide along the hollow table 21, wherein when sliding to the middle of the hollow table 21, the XY manipulator module 3 can absorb and transfer the top cover plate 100 from the upper tray 10, while the empty upper The charging tray 10 continues to slide to another charging rack 22 to take out.
如图3所示,XY机械手模组3包括一个X轴滑台31和一个Y轴滑台32,其中,X轴滑台31通过支架安装在机架1上并且位于中空台面21的中段上方,Y轴滑台32滑动安装在X轴滑台31上,而吸料结构8安装在Y轴滑台32上。As shown in Figure 3, the XY manipulator module 3 includes an X-axis slide table 31 and a Y-axis slide table 32, wherein the X-axis slide table 31 is installed on the frame 1 through a bracket and is located above the middle section of the hollow table 21, The Y-axis slide table 32 is slidably installed on the X-axis slide table 31 , and the suction structure 8 is installed on the Y-axis slide table 32 .
吸料结构8包括多个吸头81、一块安装上板82和一台吸料气缸83,其中,各吸头81的顶部均与安装上板82相连接,而安装上板82连接在吸料气缸83的底部,吸料气缸83安装在Y轴滑台32上,吸料气缸84运作能够控制各吸头81升降进行吸料。Suction structure 8 comprises a plurality of suction heads 81, an installation upper plate 82 and a suction cylinder 83, wherein, the top of each suction head 81 is connected with the installation upper plate 82, and the installation upper plate 82 is connected on the suction At the bottom of the cylinder 83, the suction cylinder 83 is installed on the Y-axis slide table 32, and the operation of the suction cylinder 84 can control each suction head 81 to lift and carry out suction.
在使用时,XY机械手模组3运作能够配合吸料结构8将中空台面21中部的上料盘10中的顶盖板100吸取出,并转移到二次定位模组4上。When in use, the XY manipulator module 3 can cooperate with the suction structure 8 to suck out the top cover plate 100 from the feeding tray 10 in the middle of the hollow table 21 and transfer it to the secondary positioning module 4 .
如图4所示,二次定位模组4包括一个定位架41,定位架41上安装有一个定位底盘42和三个侧推气缸43,其中,三个侧推气缸43分别位于定位底盘42的三个侧面处,能够从不同方位推动定位底盘42,从而将其调整到合适的位置以与吸料结构8的两块吸料下板83相配合,用于接收XY机械手模组3转移来的顶盖板100。As shown in Figure 4, the secondary positioning module 4 includes a positioning frame 41, and a positioning chassis 42 and three side thrust cylinders 43 are installed on the positioning frame 41, wherein, the three side thrust cylinders 43 are respectively located on the positioning chassis 42 At the three sides, the positioning chassis 42 can be pushed from different directions, so that it can be adjusted to a suitable position to cooperate with the two suction lower plates 83 of the suction structure 8, and is used to receive the XY manipulator module 3 transferred. Top cover plate 100.
如图5所示,单轴上料模组5包括一个底架51和一个水平设置的单轴滑台52,其中,底架51通过支架安装在机架1上并且位于中流水线模组6中段上方,通过单轴滑台52安装在底架51的顶部,吸料结构8安装在单轴滑台52上。As shown in Figure 5, the single-axis feeding module 5 includes a base frame 51 and a horizontally arranged single-axis slide table 52, wherein the base frame 51 is installed on the frame 1 through a bracket and is located in the middle section of the middle assembly line module 6 Above, it is installed on the top of the underframe 51 through a single-axis slide table 52 , and the suction structure 8 is installed on the single-axis slide table 52 .
该处的吸料结构8与XY机械手模组3上的吸料结构8相同,均包括多个吸头81、一块安装上板82和一台吸料气缸83,而吸料气缸84安装在单轴滑台52上。The suction structure 8 at this place is the same as the suction structure 8 on the XY manipulator module 3, both including a plurality of suction heads 81, a mounting plate 82 and a suction cylinder 83, and the suction cylinder 84 is installed on a single On the shaft slide table 52.
在使用时,单轴上料模组5运作将其上的吸料结构8移动到二次定位模组4,并将其上的顶盖板100转移到流水线模组6上的载具9上。When in use, the single-axis feeding module 5 operates to move the suction structure 8 on it to the secondary positioning module 4, and transfers the top cover plate 100 on it to the carrier 9 on the assembly line module 6 .
如图6所示,流水线模组6包括两个长条形的流水支架61、两条较长的传动皮带62和一台伺服电机63,其中,两个流水支架61并排平行设置,而两条传动皮带62分别安装在两个流水支架61的侧面,并且两条传动皮带62在同一高度上相对设置,而载具9放置在两条传动皮带62上。As shown in Figure 6, the assembly line module 6 includes two elongated running water supports 61, two longer drive belts 62 and a servo motor 63, wherein the two running water supports 61 are arranged side by side in parallel, and the two The transmission belts 62 are installed on the sides of the two running water supports 61 respectively, and the two transmission belts 62 are arranged oppositely at the same height, and the carrier 9 is placed on the two transmission belts 62 .
其中,各传动皮带62的两端均通过滚轮连接在其所在的流水支架61上,而两条传动皮带62的其中一端的滚轮通过一根传动轴64相连接,该传动轴64与伺服电机63相连接,由此使得两条传动皮带62均与伺服电机63传动连接。Wherein, the two ends of each transmission belt 62 are all connected on the running water bracket 61 where it is located by rollers, and the rollers at one end of the two transmission belts 62 are connected by a transmission shaft 64, and the transmission shaft 64 is connected to the servo motor 63 are connected, so that the two transmission belts 62 are connected with the servo motor 63 in transmission.
在使用时,单轴上料模组5将顶盖板100转移到后,伺服电机63运作带动两条传动皮带62运动,可以使载具9随之水平移动。When in use, after the single-axis feeding module 5 transfers the top cover plate 100 to the rear, the servo motor 63 operates to drive the two transmission belts 62 to move, so that the carrier 9 can move horizontally accordingly.
如图7所示,阻挡顶升模组7包括一个阻挡气缸71、一个顶升气缸72和一块顶升板73,阻挡气缸71通过一块连接板74连接在两个流水支架61的底部中间,即连接板74的两端分别连接在两个流水支架61的底部,而阻挡气缸71连接在连接板74的中间。顶升气缸72连接在阻挡气缸71的侧面,而顶升板73连接在顶升气缸72的顶部活塞杆上并且位于两个流水支架61之间,其中,阻挡气缸71运作时其顶部能够升起,而顶升气缸72运作能够将顶升板73升起。As shown in Figure 7, the blocking jacking module 7 includes a blocking cylinder 71, a jacking cylinder 72 and a jacking plate 73, and the blocking cylinder 71 is connected to the middle of the bottoms of the two running water supports 61 through a connecting plate 74, i.e. Both ends of the connecting plate 74 are respectively connected to the bottoms of the two running water supports 61 , and the blocking cylinder 71 is connected in the middle of the connecting plate 74 . The jacking cylinder 72 is connected to the side of the blocking cylinder 71, and the jacking plate 73 is connected to the top piston rod of the jacking cylinder 72 and is positioned between the two flow supports 61, wherein the top of the blocking cylinder 71 can be raised when it operates. , and the operation of the jacking cylinder 72 can lift the jacking plate 73.
在使用时,当载具9随着两条传动皮带62运动到某个阻挡顶升模组7的正上方时,阻挡气缸71运作对其进行阻挡,再由顶升气缸72运作使顶升板73将载具9顶起,单轴上料模组5可以将二次定位模组4上的顶盖板100转移到载具9上,然后可以配合相应的结构对载具9上的顶盖板100进行作业,比如进行组装或者进行CCD检测等。When in use, when the carrier 9 moves to the top of a blocking jacking module 7 along with the two transmission belts 62, the blocking cylinder 71 operates to block it, and then the jacking cylinder 72 operates to make the lifting plate 73 jack up the carrier 9, the single-axis loading module 5 can transfer the top cover plate 100 on the secondary positioning module 4 to the carrier 9, and then match the corresponding structure to the top cover on the carrier 9 The board 100 performs operations, such as assembly or CCD detection.
以上所述的仅是本实用新型的一些实施方式。对于本领域的普通技术人员来说,在不脱离本实用新型创造构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。What have been described above are only some embodiments of the present utility model. For those skilled in the art, without departing from the inventive concept of the present utility model, some modifications and improvements can be made, and these all belong to the protection scope of the present utility model.
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