CN219441572U

CN219441572U - Fodder prilling granulator

Info

Publication number: CN219441572U
Application number: CN202221701839.4U
Authority: CN
Inventors: 贾维强; 吴万涛; 晁来恩; 马小强; 张平; 杨作全
Original assignee: Xinjiang Tiankang Feed Co ltd
Current assignee: Xinjiang Tiankang Feed Co ltd
Priority date: 2022-07-04
Filing date: 2022-07-04
Publication date: 2023-08-01
Anticipated expiration: 2032-07-04

Abstract

The utility model belongs to the technical field of feed production, and particularly discloses a feed granulating device which comprises a bracket, a motor, a transmission mechanism and a granulating mechanism, wherein the motor and the transmission mechanism are fixedly connected to the bracket, a shaft sleeve is fixedly connected between the granulating mechanism and the transmission mechanism, a feeding mechanism is fixedly connected above the granulating mechanism, a fixing component is arranged between the feeding mechanism and the granulating mechanism, and the feeding mechanism and the granulating mechanism are fixedly connected through the fixing component.

Description

Fodder prilling granulator

Technical Field

The utility model belongs to the technical field of feed production, and particularly relates to a feed granulating device.

Background

The pellet feed has the advantages of comprehensive nutrition, strong stability, difficult collapsibility in water, difficult pollution to water, easy digestion and absorption, labor saving and labor saving for farmers, and the like, and is greatly favored by vast aquaculture farmers. In the production of pellet feed, the final process is feed pelleting.

The existing feed granulating device mainly uses a screw conveyor to extrude materials, so that the materials pass through a forming die and are cut off, when the feed granulating device is insufficient in feeding, the screw conveyor can only idle, the internal materials can not advance, which is equivalent to the fact that the materials can not be completely granulated, in addition, the occupied area of the screw conveyor granulating device is large, and the screw conveyor granulating device is not suitable for production of manufacturers with limited space.

Disclosure of Invention

The utility model aims to provide a feed granulating device, which solves the problems that materials cannot be completely granulated and the floor area of the screw conveyor type granulating device is large when the screw conveyor type granulating device provided in the background art is insufficient in feeding.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

the feed granulating device comprises a bracket, a motor, a transmission mechanism and a granulating mechanism, wherein the motor and the transmission mechanism are fixedly connected to the bracket, an output shaft of the motor is fixedly connected with a coupler, and the motor is connected with the transmission mechanism through the coupler; the granulating device comprises a granulating mechanism, a transmission mechanism, a feeding mechanism, a fixing assembly and a shaft sleeve, wherein the shaft sleeve is fixedly connected between the granulating mechanism and the transmission mechanism, the feeding mechanism is fixedly connected with the upper side of the granulating mechanism, the fixing assembly is arranged between the feeding mechanism and the granulating mechanism, and the feeding mechanism is fixedly connected with the granulating mechanism through the fixing assembly.

The transmission mechanism comprises a transmission shell, a transmission shaft and a worm, an oil cover is arranged on the side face of the transmission shell, one end of the transmission shaft is fixedly connected to the coupler, the other end of the transmission shaft is fixedly connected with a worm wheel, the worm is arranged beside the worm wheel, first bearings are arranged at the upper end and the lower end of the worm, the worm is fixed in the transmission shell through the first bearings, the worm wheel is meshed with the worm, and a second gear is fixedly arranged at the upper part of the worm; the worm wheel is provided with a main shaft on one side far away from the transmission shaft, the main shaft penetrates through the shaft sleeve and extends into the granulating mechanism, a second bearing is fixedly arranged below the main shaft, a third gear is fixedly arranged on the main shaft, and the third gear is meshed with the second gear.

The granulating mechanism comprises a granulating shell, a grinding disc and a grinding roller, wherein the grinding disc is fixedly connected inside the granulating shell, a plurality of small holes are uniformly distributed on the grinding disc, the main shaft penetrates through the center of the grinding disc, the end part of the main shaft is fixedly connected with a roller shaft, the grinding roller is sleeved on the roller shaft, and the surface of the grinding roller is provided with grooves; and a cutting unit for cutting off the formed feed is fixedly connected below the grinding disc.

The number of the roll shafts is at least 2.

The cutting unit comprises a speed reducing gear, a chassis and a cutter, wherein a fourth gear is fixedly connected to the main shaft, a third bearing is arranged between the speed reducing gear and the millstone, the lower end of the speed reducing gear is rotationally connected with the chassis through the third bearing, a fifth gear is arranged on the outer side of the speed reducing gear and is an inner gear, the fifth gear is meshed with the speed reducing gear, the speed reducing gear is meshed with the fourth gear, the cutter is arranged on the outer side of the fifth gear, a discharging plate is fixedly connected to the outer side face of the granulating shell, the discharging plate is communicated with the granulating shell, and the cut-off granulated feed falls from the discharging plate.

The feeding mechanism comprises a feeding bin and a bearing bin, wherein the bearing bin is cylindrical, the feeding bin is fixedly connected above the bearing bin, and the feeding bin is hollow and circular truncated cone-shaped.

The fixing component is two T-shaped connecting pieces, the two T-shaped connecting pieces are fixedly connected to the outer sides of the material bearing bin and the granulating shell respectively, and the two T-shaped connecting pieces are connected through bolts.

Compared with the prior art, the utility model has the beneficial effects that:

according to the utility model, the grinding roller is driven by the motor to extrude and shape the material, the material is continuously pressed into the grinding disc by the grinding roller in the feeding mechanism and vertically moves downwards from the small holes on the grinding disc until the material is cut off by the cutter, and the cut material is discharged from the discharging plate.

Drawings

FIG. 1 is a schematic perspective view of a feed pelleting device of the present utility model;

FIG. 2 is a schematic perspective view of a feed pelleting device according to the present utility model at another view angle;

FIG. 3 is a schematic perspective view of the inside of a transmission mechanism in the feed pelleting device;

FIG. 4 is a schematic perspective view showing the inside of a pelleting mechanism in example 1 of a feed pelleting device according to the present utility model;

FIG. 5 is a schematic perspective view showing the internal structure of a pelleting mechanism in example 2 of a feed pelleting device according to the present utility model;

fig. 6 is a schematic perspective view of the part below the inner grinding disc of the granulating mechanism in the feed granulating device.

In the figure: 1. a bracket; 101. a rotating wheel; 2. a motor; 201. a coupling; 3. a transmission mechanism; 301. an oil cover; 302. a shaft sleeve; 303. a transmission shaft; 304. a worm wheel; 305. a worm; 306. a first bearing; 307. a second gear; 308. a main shaft; 309. a third gear; 310. a second bearing; 4. a granulating mechanism; 401. grinding disc; 402. a small hole; 403. a roll shaft; 404. grinding roller; 405. a third bearing; 406. a speed reducing gear; 407. a fourth gear; 408. a fifth gear; 409. a chassis; 410. a cutter; 411. a discharge plate; 5. a material carrying bin; 6. a feeding bin; 7. and fixing the assembly.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The utility model provides the following technical embodiments:

example 1

Referring to fig. 1 and 2, a feed granulating device comprises a bracket 1, a motor 2, a transmission mechanism 3 and a granulating mechanism 4, wherein four corners of the bracket 1 are respectively provided with a rotating wheel 101, the whole device is convenient to move, the motor 2 is fixed at one end of the bracket 1 through bolts, the transmission mechanism 3 is fixed at the other end of the bracket 1 through bolts, the output end of the motor 2 is fixedly connected with a coupler 201, and the motor 2 is connected with the transmission mechanism 3 through the coupler 201; the granulation mechanism 4 is arranged above the transmission mechanism 3, the shaft sleeve 302 is fixedly connected between the granulation mechanism 4 and the transmission mechanism 3, the feeding mechanism is arranged above the granulation mechanism 4, the fixing component 7 is arranged between the feeding mechanism and the granulation mechanism 4, the feeding mechanism and the granulation mechanism are fixedly connected through the fixing component 7, the fixing component 7 is T-shaped, the upper half part is fixedly connected to the side surface of the material bearing bin 5, the lower half part is fixedly connected to the side surface of the granulation mechanism 4, and the upper part and the lower part are connected through bolts. One end of a transmission shaft 303 is fixedly connected to the coupler 201, the other end of the transmission shaft is fixedly connected with a worm wheel 304, a worm 305 is arranged beside the worm wheel 304, first bearings 306 are arranged at the upper end and the lower end of the worm 305, the worm 305 is fixed in a transmission shell through the first bearings 306, the worm wheel 304 is meshed with the worm 305, and a second gear 307 is fixedly arranged at the upper part of the worm 305; a main shaft 308 is arranged on one side of the worm wheel 304 far away from the transmission shaft 303, a second bearing 310 is fixedly arranged below the main shaft 308, a third gear 309 is fixedly arranged on the main shaft 308, and the third gear 309 is meshed with the second gear 307.

As shown in fig. 1 and 3, the transmission mechanism 3 comprises a transmission housing, a transmission shaft 303 and a worm 305, an oil cover 301 is arranged on the side surface of the transmission housing, so that the lubricating oil in the transmission mechanism 3 is convenient to replace, a horizontal transmission shaft 303 is arranged in the transmission mechanism 3, one end of the transmission shaft 303 is fixedly connected to the coupler 201, the other end of the transmission shaft is fixedly connected with a worm wheel 304, the worm 305 is arranged beside the worm wheel 304, first bearings 306 are arranged at the upper end and the lower end of the worm 305, the worm 305 is fixed in the transmission housing through the first bearings 306, the worm wheel 304 is meshed with the worm 305, and a second gear 307 is fixedly arranged at the upper part of the worm 305; a main shaft 308 is arranged on one side of the worm wheel 304 far away from the transmission shaft 303, a second bearing 310 is fixedly arranged below the main shaft 308, a third gear 309 is fixedly arranged on the main shaft 308, and the third gear 309 is meshed with the second gear 307. As shown in fig. 4 and 6, the granulating mechanism 4 comprises a granulating shell, a grinding disc 401 and a grinding roller 404, wherein the grinding disc 401 is fixedly connected inside the granulating shell, a plurality of small holes 402 are uniformly distributed on the grinding disc 401, a main shaft 308 passes through the center of the grinding disc 401, the end part of the main shaft is fixedly connected with a roller shaft 403, the grinding roller 404 is sleeved on the roller shaft 403, and the surface of the grinding roller 404 is provided with grooves; the cutting unit for cutting off the formed feed is fixedly connected below the grinding disc 401 and comprises a speed reducing gear 406, a chassis 409 and a cutter 410, a fourth gear 407 is fixedly connected to the main shaft 308, a third bearing 405 is arranged between the speed reducing gear 406 and the grinding disc, the lower end of the speed reducing gear 406 is rotationally connected with the chassis 409 through the third bearing 405, a fifth gear 408 is arranged on the outer side of the speed reducing gear 406, the fifth gear 408 is an inner gear, the fifth gear 408 is meshed with the speed reducing gear 406, the speed reducing gear 406 is meshed with the fourth gear 407, the cutter 410 is arranged on the outer side of the fifth gear 408 and used for cutting off the formed feed, a discharging plate is fixedly connected to the outer side face of a granulating mechanism shell, the discharging plate is communicated with the granulating shell, and the cut-off granulated feed falls from the discharging plate 411.

The feeding mechanism comprises a feeding bin 6 and a carrying bin 5, the carrying bin 5 is cylindrical, the feeding bin 6 is fixedly connected above the carrying bin 5, and the feeding bin 6 is hollow and circular truncated cone-shaped; a fixing component 7 is arranged between the material bearing bin 5 and the granulating mechanism 4, and the fixing component 7 is two T-shaped connecting pieces and is used for fixing the relative positions of the material bearing bin 5 and the granulating mechanism 4.

Example 2

This embodiment differs from embodiment 1 in that:

as shown in fig. 5, the number of the roller shafts 403 above the grinding disc 401 is three, and correspondingly, the number of the grinding rollers 404 is also three, so that the efficiency can be improved under the condition that the motor rotation speed is the same.

The working principle and the using flow of the utility model are as follows:

when the utility model is used, materials to be granulated are sent into the feeding bin 6 in advance, the motor 2 is started, the output end of the motor 2 drives the transmission shaft 303 to rotate through the coupler 201, the main shaft 308 rotates in the vertical direction through the transmission mechanism 3, the main shaft 308 drives the grinding roller 404 to rotate on the grinding disc 401, the materials are extruded out of the small holes 402 on the grinding disc 401 under the grinding action of the grinding roller 404, the cutting unit is used for reducing the speed and cutting the materials extruded out of the small holes 402, and the cut granulated feed falls down and is discharged from the discharging plate 411.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.

The foregoing is merely illustrative of the present utility model and not restrictive, and other modifications and equivalents thereof may occur to those skilled in the art without departing from the spirit and scope of the present utility model.

Claims

1. The utility model provides a fodder granulation device, includes support (1), motor (2), drive mechanism (3) and granulation mechanism (4), its characterized in that: the motor (2) and the transmission mechanism (3) are fixedly connected to the bracket (1), a coupler (201) is fixedly connected to an output shaft of the motor (2), and the motor (2) is connected with the transmission mechanism (3) through the coupler (201); the granulating device is characterized in that a shaft sleeve (302) is fixedly connected between the granulating mechanism (4) and the transmission mechanism (3), a feeding mechanism is fixedly connected above the granulating mechanism (4), a fixing assembly (7) is arranged between the feeding mechanism and the granulating mechanism (4), and the feeding mechanism and the granulating mechanism (4) are fixedly connected through the fixing assembly (7).

2. A feed pelleting device according to claim 1, characterized in that: the transmission mechanism (3) comprises a transmission shell, a transmission shaft (303) and a worm (305), an oil cover (301) is arranged on the side face of the transmission shell, one end of the transmission shaft (303) is fixedly connected to a coupler (201), the other end of the transmission shaft is fixedly connected with a worm wheel (304), the worm (305) is arranged beside the worm wheel (304), first bearings (306) are respectively arranged at the upper end and the lower end of the worm (305), the worm (305) is fixed in the transmission shell through the first bearings (306), the worm wheel (304) is meshed with the worm (305), and a second gear (307) is fixedly arranged at the upper part of the worm (305); the worm gear (304) is equipped with main shaft (308) far away from transmission shaft (303) one side, main shaft (308) pass axle sleeve (302) and extend to inside granulation mechanism (4), main shaft (308) below fixed mounting has second bearing (310), fixed mounting has third gear (309) on main shaft (308), third gear (309) and second gear (307) intermeshing.

3. A feed pelleting device according to claim 2, characterized in that: the granulating mechanism (4) comprises a granulating shell, a grinding disc (401) and a grinding roller (404), wherein the grinding disc (401) is fixedly connected inside the granulating shell, a plurality of small holes (402) are uniformly distributed on the grinding disc (401), the main shaft (308) penetrates through the center of the grinding disc (401), the end part of the main shaft is fixedly connected with a roller shaft (403), the grinding roller (404) is sleeved on the roller shaft (403), and the surface of the grinding roller (404) is provided with grooves; and a cutting unit for cutting off the formed feed is fixedly connected below the grinding disc (401).

4. A feed pelleting device according to claim 3, characterized in that: the number of the roll shafts (403) is at least 2.

5. A feed pelleting device according to claim 3, characterized in that: the cutting unit comprises a speed reducing gear (406), a chassis (409) and a cutter (410), a fourth gear (407) is fixedly connected to the main shaft (308), a third bearing (405) is arranged between the speed reducing gear (406) and the chassis (409), the lower end of the speed reducing gear (406) is rotationally connected with the chassis (409) through the third bearing (405), a fifth gear (408) is arranged on the outer side of the speed reducing gear (406), the fifth gear (408) is an inner gear, the fifth gear (408) is meshed with the speed reducing gear (406), the cutter (410) is arranged on the outer side of the fifth gear (408), a discharging plate (411) is fixedly connected to the outer side surface of the granulating shell, and the discharging plate (411) is communicated with the granulating shell.

6. A feed pelleting device according to claim 3, characterized in that: the feeding mechanism comprises a feeding bin (6) and a bearing bin (5), the bearing bin (5) is cylindrical, the feeding bin (6) is fixedly connected above the bearing bin (5), and the feeding bin (6) is hollow round table-shaped.

7. A feed pelleting device according to claim 1, characterized in that: the fixing component (7) is two T-shaped connecting pieces, the two T-shaped connecting pieces are fixedly connected to the outer sides of the material bearing bin (5) and the granulating shell respectively, and the two T-shaped connecting pieces are connected through bolts.