CN219412608U - Supporting component for grouting reinforcement of tunnel - Google Patents
Supporting component for grouting reinforcement of tunnel Download PDFInfo
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- CN219412608U CN219412608U CN202320896138.9U CN202320896138U CN219412608U CN 219412608 U CN219412608 U CN 219412608U CN 202320896138 U CN202320896138 U CN 202320896138U CN 219412608 U CN219412608 U CN 219412608U
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- 230000002787 reinforcement Effects 0.000 title claims abstract description 24
- 230000008093 supporting effect Effects 0.000 title claims description 13
- 244000309464 bull Species 0.000 claims 3
- 238000007569 slipcasting Methods 0.000 claims 1
- 230000002708 enhancing effect Effects 0.000 abstract description 3
- 238000010276 construction Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/20—Hydro energy
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Abstract
本实用新型公开了一种隧道注浆加固用支撑组件,涉及到隧道施工技术领域,包括支撑座,支撑座上表面的左右两侧均通过轴承转动连接有螺杆,两个螺杆杆壁的一侧均螺纹连接有螺纹套筒,两个螺纹套筒的上表面均共同固定连接有固定板,固定板上表面的左右两侧均共同固定连接有弧形板,弧形板的内壁固定连接有H型加固件,弧形板的上表面均固定连接有多个注浆管。本实用新型能够通过双轴电机的驱动,使第一锥齿轮带动第二锥齿轮转动,从而使固定板带动弧形板向上抬起,根据所需注浆的隧道高度进行调节使用,进而无需工作人员对设备进行来回更换处理,省时省力,同时提高了隧道注浆的效率,增强了设备的实用性。
The utility model discloses a support assembly for tunnel grouting reinforcement, which relates to the technical field of tunnel construction and comprises a support seat. The left and right sides of the upper surface of the support seat are rotatably connected with screw rods through bearings, one side of the walls of the two screw rods is threadedly connected with a threaded sleeve, the upper surfaces of the two threaded sleeves are jointly fixedly connected with a fixing plate, the left and right sides of the upper surface of the fixing plate are jointly fixedly connected with an arc-shaped plate, the inner wall of the arc-shaped plate is fixedly connected with an H-shaped reinforcement, and the upper surface of the arc-shaped plate is fixedly connected with a plurality of grouting pipes. The utility model can drive the first bevel gear to drive the second bevel gear to rotate through the drive of the double-axis motor, so that the fixed plate drives the arc plate to lift upwards, and can be adjusted and used according to the tunnel height required for grouting, so that there is no need for staff to replace the equipment back and forth, saving time and effort, and at the same time improving the efficiency of tunnel grouting and enhancing the practicability of the equipment.
Description
技术领域technical field
本实用新型涉及隧道施工技术领域,特别涉及一种隧道注浆加固用支撑组件。The utility model relates to the technical field of tunnel construction, in particular to a support assembly for tunnel grouting reinforcement.
背景技术Background technique
隧道是埋置于地层内的工程建筑物,是人类利用地下空间的一种形式,隧道可分为交通隧道、水工隧道、市政隧道、矿山隧道、军事隧道,隧道的结构包括主体建筑物和附属设备两部分,而注浆则是通过压送的手段把具有一定凝结时间的浆液注入到松散土层或者含水岩层裂隙中,浆液凝固后同周围的土颗粒或者岩石固结在一起,使围岩的性状得以改善。Tunnel is an engineering building buried in the ground, and it is a form of human use of underground space. Tunnels can be divided into traffic tunnels, hydraulic tunnels, municipal tunnels, mine tunnels, and military tunnels. The structure of the tunnel includes two parts: the main building and the auxiliary equipment. The grouting is to inject the grout with a certain setting time into the loose soil layer or the crack of the water-bearing rock layer by means of pressure feeding.
然而,传统的隧道注浆加固用支撑组件由于出厂制作时,大多为固定式一体化结构,不便根据隧道的高度进行调节注浆使用,导致在对较高的隧道进行注浆使用时,则需要工作人员更换相匹配大小的隧道注浆加固用支撑组件进行操作,此过程费时费力,同时降低了隧道注浆的效率以及设备的实用性。However, most of the traditional support components for tunnel grouting reinforcement are fixed and integrated structures when they leave the factory, and it is inconvenient to adjust the grouting according to the height of the tunnel. As a result, when using grouting for taller tunnels, it is necessary for the staff to replace the support components for tunnel grouting reinforcement with a matching size.
因此,提出一种隧道注浆加固用支撑组件来解决上述问题很有必要。Therefore, it is necessary to propose a support assembly for tunnel grouting reinforcement to solve the above problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种隧道注浆加固用支撑组件,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a support assembly for tunnel grouting reinforcement to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种隧道注浆加固用支撑组件,包括支撑座,所述支撑座上表面的左右两侧均通过轴承转动连接有螺杆,两个所述螺杆杆壁的一侧均螺纹连接有螺纹套筒,两个所述螺纹套筒的上表面均共同固定连接有固定板,所述固定板上表面的左右两侧均共同固定连接有弧形板,所述弧形板的内壁固定连接有H型加固件,所述弧形板的上表面均固定连接有多个注浆管,所述弧形板的上表面均固定连接有多个定位锚杆,所述支撑座内部的上侧设置有驱动机构。In order to achieve the above object, the utility model provides the following technical solutions: a support assembly for tunnel grouting reinforcement, including a support seat, the left and right sides of the upper surface of the support seat are connected with screw rods through bearing rotation, one side of the two screw rod walls is threadedly connected with a threaded sleeve, the upper surfaces of the two threaded sleeves are jointly fixedly connected with a fixing plate, the left and right sides of the upper surface of the fixing plate are jointly fixedly connected with an arc-shaped plate, the inner wall of the arc-shaped plate is fixedly connected with an H-shaped reinforcement, and the upper surface of the arc-shaped plate is fixedly connected with a plurality of grouting The upper surface of the arc-shaped plate is fixedly connected with a plurality of positioning anchor rods, and the upper side of the support base is provided with a driving mechanism.
优选的,所述驱动机构包括空腔,所述空腔开设在支撑座内部的上侧,所述空腔内壁的左右两侧均转动连接有转杆,所述空腔内壁后侧的中心处固定连接有双轴电机,两个所述转杆的一侧表面分别与双轴电机的输出端固定连接,两个所述转杆杆壁的一侧均固定连接有第一锥齿轮,两个所述螺杆的下表面分别贯穿支撑座上表面的左右两侧并延伸至空腔内壁上侧的左右两方,两个所述螺杆的下表面均固定连接有第二锥齿轮,两个所述第二锥齿轮的一侧表面均与相应的第一锥齿轮的上表面啮合连接。Preferably, the drive mechanism includes a cavity, the cavity is opened on the upper side inside the support seat, the left and right sides of the inner wall of the cavity are rotatably connected with a rotating rod, the center of the rear side of the cavity inner wall is fixedly connected with a biaxial motor, one side surface of the two rotating rods is respectively fixedly connected with the output end of the biaxial motor, one side of the rod wall of the two rotating rods is fixedly connected with a first bevel gear, and the lower surfaces of the two screws respectively pass through the left and right sides of the upper surface of the supporting seat and extend to the left and right sides of the upper side of the inner wall of the cavity. Second bevel gears are fixedly connected to the lower surfaces of the rods, and one side surfaces of the two second bevel gears are engaged with the upper surfaces of the corresponding first bevel gears.
优选的,所述H型加固件的下表面分别与固定板上表面的左右两侧固定连接。Preferably, the lower surface of the H-shaped reinforcement is respectively fixedly connected to the left and right sides of the upper surface of the fixing plate.
优选的,所述支撑座下表面的左右两侧均固定连接有支撑块,两个所述支撑块的一侧表面均开设有导向槽,两个相应的所述导向槽内壁的相对一侧表面均共同滑动连接有推板,所述推板下表面的四角处均固定连接有移动轮。Preferably, support blocks are fixedly connected to the left and right sides of the lower surface of the support seat, guide grooves are provided on one side surface of the two support blocks, and push plates are slidingly connected to the opposite side surfaces of the inner walls of the two corresponding guide grooves, and moving wheels are fixedly connected to the four corners of the lower surface of the push plate.
优选的,所述支撑座下表面的中心处开设有凹槽,所述凹槽内壁上侧的左右两方均固定连接有液压缸,两个所述液压缸的输出端分别与推板上表面的左右两侧固定连接。Preferably, a groove is provided at the center of the lower surface of the support seat, hydraulic cylinders are fixedly connected to the left and right sides of the inner wall of the groove, and the output ends of the two hydraulic cylinders are respectively fixedly connected to the left and right sides of the upper surface of the push plate.
优选的,所述支撑座上表面的中心处固定连接有定位杆,所述定位杆的上表面固定连接有挡块,所述定位杆杆壁的中心处滑动连接有导向板。Preferably, a positioning rod is fixedly connected to the center of the upper surface of the support base, a stopper is fixedly connected to the upper surface of the positioning rod, and a guide plate is slidably connected to the center of the wall of the positioning rod.
优选的,所述导向板的左右两侧表面均与相应的螺纹套筒的一侧表面固定连接。Preferably, the left and right side surfaces of the guide plate are fixedly connected with one side surface of the corresponding threaded sleeve.
本实用新型的技术效果和优点:Technical effect and advantage of the present utility model:
1、通过设置有支撑座、螺杆、螺纹套筒、固定板、弧形板、注浆管、定位锚杆、双轴电机、第一锥齿轮、第二锥齿轮,本实用能够通过双轴电机的驱动,使第一锥齿轮带动第二锥齿轮转动,从而使固定板带动弧形板向上抬起,根据所需注浆的隧道高度进行调节使用,进而无需工作人员对设备进行来回更换处理,省时省力,同时提高了隧道注浆的效率,增强了设备的实用性;1. By providing support base, screw, threaded sleeve, fixed plate, arc-shaped plate, grouting pipe, positioning anchor rod, double-axis motor, first bevel gear, and second bevel gear, the utility model can drive the first bevel gear to drive the second bevel gear to rotate through the drive of the double-axis motor, so that the fixed plate can drive the arc-shaped plate to lift upwards, and it can be adjusted and used according to the tunnel height required for grouting, so that the staff does not need to replace the equipment back and forth, saving time and effort, while improving the efficiency of tunnel grouting and enhancing the practicability of the equipment;
2、通过设置有支撑块、导向槽、推板、移动轮、凹槽、液压缸,从而通过液压缸的驱动,使推板带动底部移动轮与地面进行接触,进而将设备整体抬起,便于设备的移动使用,提高设备的使用便捷性;2. Through the installation of support blocks, guide grooves, push plates, moving wheels, grooves, and hydraulic cylinders, through the drive of the hydraulic cylinders, the push plate drives the bottom moving wheels to contact the ground, and then lifts the entire equipment, which facilitates the mobile use of the equipment and improves the convenience of use of the equipment;
3、通过设置有螺纹套筒、定位杆、挡块、导向板,从而通过导向板在定位杆上滑动,从而对螺纹套筒具有限制导向效果,避免上下移动的过程中发生晃动或偏移,提高设备的使用稳定性。3. By setting the threaded sleeve, positioning rod, stopper, and guide plate, the guide plate slides on the positioning rod, thereby limiting the guiding effect on the threaded sleeve, avoiding shaking or offset during the up and down movement, and improving the stability of the equipment.
附图说明Description of drawings
图1为本实用新型的支撑组件立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the support assembly of the present invention.
图2为本实用新型的支撑组件正面剖面结构示意图。Fig. 2 is a schematic diagram of the front section structure of the support assembly of the present invention.
图3为本实用新型的图2中A处放大结构示意图。Fig. 3 is a schematic diagram of the enlarged structure at A in Fig. 2 of the present utility model.
图4为本实用新型的图2中B处放大结构示意图。Fig. 4 is a schematic diagram of the enlarged structure at B in Fig. 2 of the present utility model.
图中:1、支撑座;2、螺杆;3、螺纹套筒;4、固定板;5、弧形板;6、H型加固件;7、注浆管;8、定位锚杆;9、空腔;10、转杆;11、双轴电机;12、第一锥齿轮;13、第二锥齿轮;14、支撑块;15、导向槽;16、推板;17、移动轮;18、凹槽;19、液压缸;20、定位杆;21、挡块;22、导向板。Among the figure: 1, support seat; 2, screw rod; 3, threaded sleeve; 4, fixed plate; 5, arc-shaped plate; 6, H-shaped reinforcement; 7, grouting pipe; 8, positioning anchor; 9, cavity; 10, rotating rod; 11, biaxial motor; 12, first bevel gear; 21, block; 22, guide plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型提供了如图1-图4所示的一种隧道注浆加固用支撑组件,包括支撑座1,支撑座1下表面的左右两侧均固定连接有支撑块14,支撑块14与支撑座1之间通过焊接连接,两个支撑块14的一侧表面均开设有导向槽15,导向槽15为机器切割而成,两个相应的导向槽15内壁的相对一侧表面均共同滑动连接有推板16,通过推板16在导向槽15内滑动,对推板16具有限制导向的效果,避免移动的过程中发生晃动或偏移,推板16下表面的四角处均固定连接有移动轮17,支撑座1下表面的中心处开设有凹槽18,凹槽18为模具冲压而成,凹槽18内壁上侧的左右两方均固定连接有液压缸19,两个液压缸19的输出端分别与推板16上表面的左右两侧固定连接,从而通过液压缸19的驱动,使推板16带动底部移动轮17与地面进行接触,进而将设备整体抬起,便于设备的移动使用,提高设备的使用便捷性。The utility model provides a support assembly for tunnel grouting reinforcement as shown in Figures 1-4, including a support base 1, the left and right sides of the lower surface of the support base 1 are fixedly connected with support blocks 14, the support block 14 and the support base 1 are connected by welding, one side surface of the two support blocks 14 is provided with a guide groove 15, the guide groove 15 is cut by a machine, and the opposite side surfaces of the inner walls of the two corresponding guide grooves 15 are jointly slidingly connected with a push plate 16, through which the push plate 16 slides in the guide groove 15. 6 has the effect of limiting guidance, avoiding shaking or offset during the moving process. The four corners of the lower surface of the push plate 16 are fixedly connected with moving wheels 17. The center of the lower surface of the support seat 1 is provided with a groove 18. The groove 18 is formed by punching a mold. Contact with the ground, and then lift the device as a whole, which is convenient for the mobile use of the device and improves the convenience of use of the device.
支撑座1上表面的左右两侧均通过轴承转动连接有螺杆2,螺杆2为锻钢材质制成,两个螺杆2杆壁的一侧均螺纹连接有螺纹套筒3,两个螺纹套筒3的上表面均共同固定连接有固定板4,固定板4上表面的左右两侧均共同固定连接有弧形板5,弧形板5的内壁固定连接有H型加固件6,H型加固件6与弧形板5之间通过焊接连接,弧形板5的上表面均固定连接有多个注浆管7,弧形板5的上表面均固定连接有多个定位锚杆8,H型加固件6的下表面分别与固定板4上表面的左右两侧固定连接,能够通过多个注浆管7与定位锚杆8便于设备的注浆使用,同时通过H型加固件6提高设备的支撑效果;The left and right sides of the upper surface of the support seat 1 are connected with screw rods 2 through bearings. The screw rods 2 are made of forged steel. One side of the walls of the two screw rods 2 is threaded with a threaded sleeve 3. The upper surfaces of the two threaded sleeves 3 are fixedly connected with a fixed plate 4. The left and right sides of the upper surface of the fixed plate 4 are connected with an arc-shaped plate 5. A plurality of grouting pipes 7 and the upper surface of the curved plate 5 are fixedly connected with a plurality of positioning anchor rods 8, and the lower surface of the H-shaped reinforcement 6 is fixedly connected with the left and right sides of the upper surface of the fixed plate 4 respectively, so that the multiple grouting pipes 7 and the positioning anchor rods 8 can be used to facilitate the grouting of the equipment, and at the same time, the H-shaped reinforcement 6 improves the supporting effect of the equipment;
为了提高设备的适用性,支撑座1内部的上侧设置有驱动机构,驱动机构包括空腔9,空腔9开设在支撑座1内部的上侧,空腔9为支撑座1制作时预留空间,空腔9内壁的左右两侧均转动连接有转杆10,空腔9内壁后侧的中心处固定连接有双轴电机11,两个转杆10的一侧表面分别与双轴电机11的输出端固定连接,两个转杆10杆壁的一侧均固定连接有第一锥齿轮12,两个螺杆2的下表面分别贯穿支撑座1上表面的左右两侧并延伸至空腔9内壁上侧的左右两方,两个螺杆2的下表面均固定连接有第二锥齿轮13,两个第二锥齿轮13的一侧表面均与相应的第一锥齿轮12的上表面啮合连接,第一锥齿轮12与第二锥齿轮13均为不锈钢材质制成,本实用能够通过双轴电机11的驱动,使第一锥齿轮12带动第二锥齿轮13转动,从而使固定板4带动弧形板5向上抬起,根据所需注浆的隧道高度进行调节使用,进而无需工作人员对设备进行来回更换处理,省时省力,同时提高了隧道注浆的效率,增强了设备的实用性。In order to improve the applicability of the equipment, the upper side of the support seat 1 is provided with a driving mechanism. The drive mechanism includes a cavity 9. The cavity 9 is set on the upper side of the support seat 1. The cavity 9 reserves space when the support seat 1 is made. The left and right sides of the inner wall of the cavity 9 are rotatably connected with a rotating rod 10. The center of the rear side of the inner wall of the cavity 9 is fixedly connected with a double-axis motor 11. The first bevel gear 12, the lower surfaces of the two screw rods 2 run through the left and right sides of the upper surface of the support seat 1 and extend to the left and right sides of the upper side of the cavity 9 inner walls. The fixed plate 4 drives the arc-shaped plate 5 to lift up, and is adjusted and used according to the tunnel height required for grouting, so that there is no need for staff to replace the equipment back and forth, saving time and effort, and at the same time improving the efficiency of tunnel grouting and enhancing the practicability of the equipment.
如图2所示,支撑座1上表面的中心处固定连接有定位杆20,定位杆20与支撑座1之间通过焊接连接,定位杆20的上表面固定连接有挡块21,定位杆20杆壁的中心处滑动连接有导向板22,导向板22的左右两侧表面均与相应的螺纹套筒3的一侧表面固定连接,从而通过导向板22在定位杆20上滑动,从而对螺纹套筒3具有限制导向效果,避免上下移动的过程中发生晃动或偏移,提高设备的使用稳定性。As shown in Figure 2, the center of the upper surface of the support base 1 is fixedly connected with a positioning rod 20, which is connected by welding between the positioning rod 20 and the support base 1. The upper surface of the positioning rod 20 is fixedly connected with a stopper 21, and the center of the rod wall of the positioning rod 20 is slidably connected with a guide plate 22. offset to improve the stability of the device.
工作原理:在使用本装置的时候,应先检查该装置是否存在影响使用的问题,使用本设备时,通过外接电源连接,使双轴电机11、液压缸19启动,整体装置开始运转工作;Working principle: When using this device, you should first check whether there is any problem affecting the use of the device. When using this device, connect the external power supply to start the double-axis motor 11 and the hydraulic cylinder 19, and the overall device starts to work;
工作时,通过双轴电机11的驱动,使两侧的转杆10带动相应的第一锥齿轮12转动,从而使第一锥齿轮12驱动第二锥齿轮13转动,通过螺杆2使螺纹套筒3向上移动,进而使固定板4带动弧形板5向上抬起,再通过多个注浆管7和定位锚杆8在隧道内进行注浆使用,同时通过导向板22在定位杆20上滑动,从而对螺纹套筒3具有限制导向效果;When working, the rotating rods 10 on both sides drive the corresponding first bevel gear 12 to rotate through the drive of the biaxial motor 11, so that the first bevel gear 12 drives the second bevel gear 13 to rotate, and the threaded sleeve 3 is moved upwards through the screw rod 2, so that the fixed plate 4 drives the arc plate 5 to lift upwards, and then grouting is used in the tunnel through a plurality of grouting pipes 7 and positioning anchor rods 8.
当注浆完成,需要移动设备时,通过两侧液压缸19的驱动,使推板16带动底部移动轮17与地面进行接触,进而将设备整体抬起,进而移动设备整体。When the grouting is completed and the equipment needs to be moved, the push plate 16 drives the bottom moving wheel 17 to contact the ground through the drive of the hydraulic cylinders 19 on both sides, and then the whole equipment is lifted, and then the whole equipment is moved.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。It should be noted that the above is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it can still modify the technical solutions described in the foregoing embodiments, or carry out equivalent replacements to some of the technical features. Within the spirit and principles of the present utility model, any amendments, equivalent replacements, improvements, etc., should be included within the scope of protection of the present utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119933099A (en) * | 2025-04-08 | 2025-05-06 | 山西省水利建筑工程局集团有限公司 | A support device for water diversion tunnel construction |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119933099A (en) * | 2025-04-08 | 2025-05-06 | 山西省水利建筑工程局集团有限公司 | A support device for water diversion tunnel construction |
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