CN219400113U - Enamel reaction kettle with preheating device - Google Patents
Enamel reaction kettle with preheating device Download PDFInfo
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- CN219400113U CN219400113U CN202320313526.XU CN202320313526U CN219400113U CN 219400113 U CN219400113 U CN 219400113U CN 202320313526 U CN202320313526 U CN 202320313526U CN 219400113 U CN219400113 U CN 219400113U
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Abstract
Description
技术领域technical field
本实用新型涉及反应釜设备技术领域,具体为一种带预热装置的搪瓷反应釜。The utility model relates to the technical field of reactor equipment, in particular to an enamel reactor with a preheating device.
背景技术Background technique
瓷反应釜是将含高二氧化硅的玻璃,衬在钢制容器的内表面,经高温灼烧而牢固地密着于金属表面上成为复合材料制品,所以,它具有玻璃的稳定性和金属强度的双重优点,是一种优良的耐腐蚀设备。Porcelain reactor is made of glass containing high silica, lined on the inner surface of steel container, and firmly adhered to the metal surface after high temperature firing to become a composite product. Therefore, it has the dual advantages of glass stability and metal strength, and is an excellent corrosion-resistant equipment.
现有技术中搪瓷反应釜在使用时,大都不具备预热装置,不能对搪瓷反应釜内部进行加热,而且物料在刚进釜时温度较低,反应缓慢,导致搪瓷反应釜的加工化工原料效率低下。Most of the enamel reactors in the prior art are not equipped with a preheating device when they are in use, and the inside of the enamel reactor cannot be heated, and the temperature of the material is low when it first enters the kettle, and the reaction is slow, resulting in low efficiency of processing chemical raw materials in the enamel reactor.
实用新型内容Utility model content
针对以上问题,本实用新型的目的在于:提供一种带预热装置的搪瓷反应釜,以解决现有技术存在的上述问题。In view of the above problems, the purpose of this utility model is to provide an enamel reaction kettle with a preheating device to solve the above problems in the prior art.
为实现以上目的,本实用新型采用的技术方案:一种带预热装置的搪瓷反应釜,包括反应釜组件、预热组件、进料组件,所述反应釜组件包括搪瓷反应釜,所述搪瓷反应釜的顶部连接有安装座,所述搪瓷反应釜的下端连接有排料管,所述搪瓷反应釜的内侧设置有反应釜内层,所述搪瓷反应釜与反应釜内层之间的腔体形成预热腔,所述预热组件包括预热进气管,所述预热进气管的顶部连接有排气短管,所述预热进气管的顶部连接有排气立管,所述搪瓷反应釜的外壁连接有蒸汽出口,所述搪瓷反应釜的下端连接有排水管,所述进料组件包括进料罐,所述进料罐的一端连接有导料管,所述进料罐远离导料管的一端连接有加料管,所述加料管远离进料罐的一端连接有密封盖,所述进料罐的内侧设置有储料管,所述进料罐与储料管之间的腔体形成隔层腔,所述隔层腔的内侧设置有加热板。In order to achieve the above object, the technical solution adopted in the present utility model is: an enamel reactor with a preheating device, including a reactor assembly, a preheating assembly, and a feeding assembly. The reactor assembly includes an enamel reactor. The top of the preheating inlet pipe is connected with an exhaust riser, the outer wall of the enamel reaction kettle is connected with a steam outlet, and the lower end of the enamel reaction kettle is connected with a drain pipe. The cavity forms a compartment cavity, and a heating plate is arranged inside the compartment cavity.
为了实现降低搪瓷反应釜内部的气压:In order to reduce the air pressure inside the enamel reactor:
作为上述技术方案的进一步改进:所述搪瓷反应釜的顶部连接有泄压管,所述安装座的顶部连接有电机,所述电机贯穿安装座与搪瓷反应釜的顶部并通过联轴器与搅拌组件相连接,所述电机与安装座之间安装有减速机,所述排料管、泄压管都安装有阀门。As a further improvement of the above technical solution: a pressure relief pipe is connected to the top of the enamel reaction kettle, a motor is connected to the top of the mounting seat, the motor runs through the mounting seat and the top of the enamel reaction kettle and is connected to the stirring assembly through a coupling, a reducer is installed between the motor and the mounting seat, and valves are installed on the discharge pipe and the pressure relief pipe.
开启电机的运行后,电机进行工作并通过联轴器带动搅拌组件的运行,然后搅拌组件运行并对搪瓷反应釜里面的原料进行加工,然后加工后的原料从排料管排出,通过泄压管的设置,能够将搪瓷反应釜内部的气压进行排出,进而实现降低搪瓷反应釜内部的气压。After the motor is turned on, the motor works and drives the stirring assembly through the coupling, then the stirring assembly runs and processes the raw materials in the enamel reaction kettle, and then the processed raw materials are discharged from the discharge pipe, and the air pressure inside the enamel reaction kettle can be discharged through the setting of the pressure relief pipe, thereby reducing the air pressure inside the enamel reaction kettle.
为了水珠滑落至预热腔的底部并通过排水管排出:In order for the water to drip down to the bottom of the preheating chamber and out through the drain:
作为上述技术方案的进一步改进:所述预热进气管、排水管、蒸汽出口都安装有阀门,所述预热进气管的顶部贯穿搪瓷反应釜壁体并延伸至预热腔的内侧,所述蒸汽出口与预热腔相连通。As a further improvement of the above technical solution: the preheating inlet pipe, drain pipe, and steam outlet are all equipped with valves, the top of the preheating inlet pipe penetrates the wall of the enamel reaction kettle and extends to the inside of the preheating chamber, and the steam outlet communicates with the preheating chamber.
当需要对装置进行预热时,通过预热进气管向预热腔里面注入定量的蒸汽,进而通过注入的蒸汽实现对预热腔的预热,同时蒸汽在预热腔里面遇冷形成的水珠留在搪瓷反应釜内壁与反应釜内层外壁,然后水珠滑落至预热腔的底部并通过排水管排出。When the device needs to be preheated, a certain amount of steam is injected into the preheating chamber through the preheating inlet pipe, and then the preheating chamber is realized by the injected steam. At the same time, the water droplets formed by the steam in the preheating chamber are left on the inner wall of the enamel reaction kettle and the outer wall of the inner layer of the reaction kettle, and then the water droplets slide to the bottom of the preheating chamber and are discharged through the drain pipe.
为了实现对蒸汽的分流,进而通过对蒸汽的分流提高对预热腔预热的均匀性:In order to realize the diversion of steam, and then improve the uniformity of preheating of the preheating chamber through the diversion of steam:
作为上述技术方案的进一步改进:所述排气短管与预热进气管相互连通,所述排气立管的直径与排气短管的直径相同,所述排气立管的内侧开设有若干个的排气槽。As a further improvement of the above technical solution: the short exhaust pipe and the preheating intake pipe communicate with each other, the diameter of the exhaust standpipe is the same as that of the short exhaust pipe, and several exhaust grooves are opened inside the exhaust standpipe.
当蒸汽经由预热进气管注入后,预热进气管里面的蒸汽一部分流入到排气短管,然后蒸汽经由排气短管流入到预热腔里面,另外一部分的蒸汽进入排气立管,然后进入到排气立管里面的蒸汽经由排气槽流入到预热腔里面,通过排气立管与排气槽的设置,实现对蒸汽的分流,进而通过对蒸汽的分流提高对预热腔预热的均匀性。After the steam is injected through the preheating intake pipe, part of the steam in the preheating intake pipe flows into the short exhaust pipe, and then the steam flows into the preheating chamber through the short exhaust pipe, and the other part of the steam enters the exhaust riser, and then the steam that enters the exhaust riser flows into the preheating chamber through the exhaust groove.
为了完成预热的原料经由导料管进入到搪瓷反应釜里面:In order to complete the preheating, the raw materials enter the enamel reaction kettle through the guide tube:
作为上述技术方案的进一步改进:所述密封盖与加料管可拆卸式密封连接,所述导料管安装有阀门,所述导料管远离进料罐的一端贯穿搪瓷反应釜顶部壁体并延伸至搪瓷反应釜的内侧。As a further improvement of the above technical solution: the sealing cover is detachably sealed with the feed pipe, the feed pipe is equipped with a valve, and the end of the feed pipe away from the feed tank penetrates the top wall of the enamel reaction kettle and extends to the inside of the enamel reaction kettle.
当使用装置时,打开密封盖,然后将原料经由加料管加入储料管里面,然后锁合密封盖,然后对储料管里面的原料进行预热工作,然后完成预热的原料经由导料管进入到搪瓷反应釜里面。When using the device, open the sealing cover, then feed the raw materials into the storage tube through the feeding tube, then close the sealing cover, then preheat the raw materials in the storage tube, and then the preheated raw materials enter the enamel reaction kettle through the feeding tube.
为了达到对原料的预热,作为上述技术方案的进一步改进:所述储料管的顶部与加料管的下端密封连接。In order to achieve preheating of raw materials, as a further improvement of the above technical solution: the top of the storage pipe is sealed and connected with the lower end of the feeding pipe.
当原料经由加料管加入储料管里面后,启动加热板,然后加热板进行加热工作并通过储料管将热传导加热原料,从而达到对原料的预热。After the raw material is fed into the storage tube through the feeding tube, the heating plate is started, and then the heating plate performs heating work and heats the raw material through heat conduction through the storage tube, so as to achieve preheating of the raw material.
本实用新型的有益效果为:当蒸汽经由预热进气管注入后,预热进气管里面的蒸汽一部分流入到排气短管,然后蒸汽经由排气短管流入到预热腔里面,另外一部分的蒸汽进入排气立管,然后进入到排气立管里面的蒸汽经由排气槽流入到预热腔里面,通过排气立管与排气槽的设置,实现对蒸汽的分流,进而通过对蒸汽的分流提高对预热腔预热的均匀性,当原料经由加料管加入储料管里面后,启动加热板,然后加热板进行加热工作并通过储料管将热传导加热原料,从而达到对原料的预热。The beneficial effect of the utility model is: when the steam is injected through the preheating intake pipe, part of the steam in the preheating intake pipe flows into the short exhaust pipe, then the steam flows into the preheating chamber through the short exhaust pipe, and the other part of the steam enters the exhaust standpipe, and then the steam that enters the exhaust standpipe flows into the preheating chamber through the exhaust groove. The heating plate, and then the heating plate performs heating work and conducts heat conduction to heat the raw material through the storage tube, so as to achieve preheating of the raw material.
附图说明Description of drawings
图1为本实用新型的立体结构示意图。Fig. 1 is a three-dimensional structure schematic diagram of the present utility model.
图2为本实用新型搪瓷反应釜的剖视结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of the enamel reactor of the present invention.
图3为图2中A处的放大结构示意图。FIG. 3 is a schematic diagram of an enlarged structure at point A in FIG. 2 .
图4为进料罐的剖视结构示意图。Fig. 4 is a schematic cross-sectional structural view of the feed tank.
图中:1、反应釜组件;11、搪瓷反应釜;12、安装座;13、排料管;14、泄压管;15、反应釜内层;16、预热腔;17、电机;2、预热组件;21、预热进气管;22、排气短管;23、排气立管;24、排气槽;25、蒸汽出口;26、排水管;3、进料组件;31、进料罐;32、导料管;33、加料管;34、密封盖;35、隔层腔;36、加热板;37、储料管。In the figure: 1, reactor components; 11, enamel reactor; 12, mounting seat; 13, discharge pipe; 14, pressure relief pipe; 15, inner layer of reactor; 16, preheating cavity; 17, motor; 2, preheating component; 21, preheating intake pipe; ; 33, feeding pipe; 34, sealing cover; 35, interlayer chamber; 36, heating plate; 37, storage pipe.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本实用新型的技术方案,下面结合附图对本实用新型进行详细描述,本部分的描述仅是示范性和解释性,不应对本实用新型的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model will be described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the utility model.
如图1-4所示,一种带预热装置的搪瓷反应釜,包括反应釜组件1、预热组件2、进料组件3,所述反应釜组件1包括搪瓷反应釜11,所述搪瓷反应釜11的顶部连接有安装座12,所述搪瓷反应釜11的下端连接有排料管13,所述搪瓷反应釜11的内侧设置有反应釜内层15,所述搪瓷反应釜11与反应釜内层15之间的腔体形成预热腔16,所述预热组件2包括预热进气管21,所述预热进气管21的顶部连接有排气短管22,所述预热进气管21的顶部连接有排气立管23,所述搪瓷反应釜11的外壁连接有蒸汽出口25,所述搪瓷反应釜11的下端连接有排水管26,所述进料组件3包括进料罐31,所述进料罐31的一端连接有导料管32,所述进料罐31远离导料管32的一端连接有加料管33,所述加料管33远离进料罐31的一端连接有密封盖34,所述进料罐31的内侧设置有储料管37,所述进料罐31与储料管37之间的腔体形成隔层腔35,所述隔层腔35的内侧设置有加热板36,所述搪瓷反应釜11的顶部连接有泄压管14,所述安装座12的顶部连接有电机17,所述电机17贯穿安装座12与搪瓷反应釜11的顶部并通过联轴器与搅拌组件相连接,所述电机17与安装座12之间安装有减速机,所述排料管13、泄压管14都安装有阀门;开启电机17的运行后,电机17进行工作并通过联轴器带动搅拌组件的运行,然后搅拌组件运行并对搪瓷反应釜11里面的原料进行加工,然后加工后的原料从排料管13排出,通过泄压管14的设置,能够将搪瓷反应釜11内部的气压进行排出,进而实现降低搪瓷反应釜11内部的气压,所述预热进气管21、排水管26、蒸汽出口25都安装有阀门,所述预热进气管21的顶部贯穿搪瓷反应釜11壁体并延伸至预热腔16的内侧,所述蒸汽出口25与预热腔16相连通;当需要对装置进行预热时,通过预热进气管21向预热腔16里面注入定量的蒸汽,进而通过注入的蒸汽实现对预热腔16的预热,同时蒸汽在预热腔16里面遇冷形成的水珠留在搪瓷反应釜11内壁与反应釜内层15外壁,然后水珠滑落至预热腔16的底部并通过排水管26排出,所述排气短管22与预热进气管21相互连通,所述排气立管23的直径与排气短管22的直径相同,所述排气立管23的内侧开设有若干个的排气槽24;当蒸汽经由预热进气管21注入后,预热进气管21里面的蒸汽一部分流入到排气短管22,然后蒸汽经由排气短管22流入到预热腔16里面,另外一部分的蒸汽进入排气立管23,然后进入带排气立管23里面的蒸汽经由排气槽24流入到预热腔16里面,通过排气立管23与排气槽24的设置,实现对蒸汽的分流,进而通过对蒸汽的分流提高对预热腔16预热的均匀性,所述密封盖34与加料管33可拆卸式密封连接,所述导料管32安装有阀门,所述导料管32远离进料罐31的一端贯穿搪瓷反应釜11顶部壁体并延伸至搪瓷反应釜11的内侧;当使用装置时,打开密封盖34,然后将原料经由加料管33加入储料管37里面,然后锁合密封盖34,然后对储料管37里面的原料进行预热工作,然后完成预热的原料经由导料管32进入到搪瓷反应釜11里面,所述储料管37的顶部与加料管33的下端密封连接;当原料经由加料管33加入储料管37里面后,启动加热板36,然后加热板36进行加热工作并通过储料管37将热传导加热原料,从而达到对原料的预热。As shown in Figures 1-4, an enamel reactor with a preheating device includes a reactor assembly 1, a preheating assembly 2, and a feed assembly 3. The reactor assembly 1 includes an enamel reactor 11. The top of the enamel reactor 11 is connected to a mounting seat 12. The lower end of the enamel reactor 11 is connected to a discharge pipe 13. The inside of the enamel reactor 11 is provided with a reactor inner layer 15. The cavity between the enamel reactor 11 and the inner layer 15 of the reactor forms a preheating chamber 16. , the preheating assembly 2 includes a preheating inlet pipe 21, the top of the preheating inlet pipe 21 is connected with a short exhaust pipe 22, the top of the preheating inlet pipe 21 is connected with an exhaust riser 23, the outer wall of the enamel reaction kettle 11 is connected with a steam outlet 25, the lower end of the enamel reaction kettle 11 is connected with a drain pipe 26, and the feeding assembly 3 includes a feed tank 31, and one end of the feed tank 31 is connected with a feed pipe 32, and the feed tank 31 is far away from the feed pipe 32 One end of the feed pipe 33 is connected with a feed pipe 33, and the end of the feed pipe 33 far away from the feed tank 31 is connected with a sealing cover 34. The inside of the feed tank 31 is provided with a feed pipe 37, and the cavity between the feed tank 31 and the feed pipe 37 forms an interlayer chamber 35. A heating plate 36 is arranged inside the interlayer chamber 35. The top of the enamel reaction kettle 11 is connected with a pressure relief pipe 14. The top of the mounting base 12 is connected with a motor 17, and the motor 17 is installed through the The seat 12 is connected to the top of the enamel reaction kettle 11 and is connected to the stirring assembly through a coupling. A reducer is installed between the motor 17 and the mounting seat 12. Valves are installed on the discharge pipe 13 and the pressure relief pipe 14. After the motor 17 is started, the motor 17 works and drives the stirring assembly through the coupling. The air pressure inside the reaction kettle 11 is discharged, thereby reducing the air pressure inside the enamel reaction kettle 11. The preheating inlet pipe 21, the drain pipe 26, and the steam outlet 25 are all equipped with valves. The top of the preheating inlet pipe 21 penetrates the wall of the enamel reaction kettle 11 and extends to the inside of the preheating chamber 16. During the preheating of the preheating chamber 16, at the same time, the water droplets formed by the steam being cooled in the preheating chamber 16 remain on the inner wall of the enamel reaction kettle 11 and the outer wall of the inner layer 15 of the reaction kettle, and then the water droplets slide to the bottom of the preheating chamber 16 and are discharged through the drain pipe 26. The short exhaust pipe 22 communicates with the preheating intake pipe 21. After 21 is injected, part of the steam in the preheating intake pipe 21 flows into the exhaust short pipe 22, and then the steam flows into the preheating chamber 16 through the exhaust short pipe 22, and the other part of the steam enters the exhaust standpipe 23, and then the steam in the exhaust standpipe 23 flows into the preheating chamber 16 through the exhaust groove 24, and the steam is split by the arrangement of the exhaust riser 23 and the exhaust groove 24. The feeding pipe 33 is detachably sealed and connected, and the feeding pipe 32 is equipped with a valve. The end of the feeding pipe 32 away from the feeding tank 31 runs through the top wall of the enamel reaction kettle 11 and extends to the inside of the enamel reaction kettle 11; Inside the enamel reaction kettle 11, the top of the storage pipe 37 is sealed and connected to the lower end of the feeding pipe 33; when the raw material is fed into the storage pipe 37 through the feeding pipe 33, the heating plate 36 is started, and then the heating plate 36 performs heating work and heats the raw material through the storage pipe 37, thereby achieving preheating of the raw material.
本实用新型的工作原理为:当需要对装置进行预热时,通过预热进气管21向预热腔16里面注入定量的蒸汽,进而通过注入的蒸汽实现对预热腔16的预热,同时蒸汽在预热腔16里面遇冷形成的水珠留在搪瓷反应釜11内壁与反应釜内层15外壁,然后水珠滑落至预热腔16的底部并通过排水管26排出,当蒸汽经由预热进气管21注入后,预热进气管21里面的蒸汽一部分流入到排气短管22,然后蒸汽经由排气短管22流入到预热腔16里面,另外一部分的蒸汽进入排气立管23,然后进入带排气立管23里面的蒸汽经由排气槽24流入到预热腔16里面,通过排气立管23与排气槽24的设置,实现对蒸汽的分流,进而通过对蒸汽的分流提高对预热腔16预热的均匀性,然后打开密封盖34,然后将原料经由加料管33加入储料管37里面,然后锁合密封盖34,然后对储料管37里面的原料进行预热工作,当原料经由加料管33加入储料管37里面后,启动加热板36,然后加热板36进行加热工作并通过储料管37将热传导加热原料,从而达到对原料的预热,然后完成预热的原料经由导料管32进入到搪瓷反应釜11里面,然后开启电机17的运行后,电机17进行工作并通过联轴器带动搅拌组件的运行,然后搅拌组件运行并对搪瓷反应釜11里面的原料进行加工,然后加工后的原料从排料管13排出,通过泄压管14的设置,能够将搪瓷反应釜11内部的气压进行排出,进而实现降低搪瓷反应釜11内部的气压。The working principle of the utility model is: when the device needs to be preheated, a certain amount of steam is injected into the preheating chamber 16 through the preheating inlet pipe 21, and then the preheating chamber 16 is preheated through the injected steam. At the same time, the water droplets formed by the steam in the preheating chamber 16 are left on the inner wall of the enamel reaction kettle 11 and the outer wall of the inner layer 15 of the reaction kettle, and then the water drops slide to the bottom of the preheating chamber 16 and are discharged through the drain pipe 26. After the steam is injected through the preheating inlet pipe 21, the preheated intake air Part of the steam in the pipe 21 flows into the exhaust short pipe 22, and then the steam flows into the preheating chamber 16 through the exhaust short pipe 22, and the other part of the steam enters the exhaust standpipe 23, and then the steam entering the exhaust standpipe 23 flows into the preheating chamber 16 through the exhaust groove 24, and the steam is divided by the arrangement of the exhaust riser 23 and the exhaust groove 24, and the preheating uniformity of the preheating chamber 16 is improved by the steam diversion. 33 into the material storage tube 37, then lock the sealing cover 34, and then preheat the raw materials in the material storage tube 37. After the raw materials are fed into the material storage tube 37 through the feeding tube 33, start the heating plate 36, and then the heating plate 36 performs heating work and conducts heat conduction to heat the raw materials through the material storage tube 37, thereby achieving preheating of the raw materials. The coupling drives the operation of the stirring assembly, and then the stirring assembly operates to process the raw materials in the enamel reaction kettle 11, and then the processed raw materials are discharged from the discharge pipe 13, and the air pressure inside the enamel reaction kettle 11 can be discharged through the setting of the pressure relief pipe 14, thereby reducing the air pressure inside the enamel reaction kettle 11.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this document, the term "comprising", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent in such a process, method, article or device.
本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本实用新型的方法及其核心思想。以上所述仅是本实用新型的优选实施方式,应当指出,由于文字表达的有限性,客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将实用新型的构思和技术方案直接应用于其他场合的,均应视为本实用新型的保护范围。In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method and core idea of the present invention. The above is only the preferred embodiment of the present utility model. It should be pointed out that due to the limitation of written expression, there are objectively unlimited specific structures. For those of ordinary skill in the art, without departing from the principle of the utility model, some improvements, modifications or changes can also be made, and the above-mentioned technical features can also be combined in an appropriate manner; these improvements, modifications, changes or combinations, or directly applying the design and technical solutions of the utility model to other occasions without improvement, all should be regarded as the scope of protection of the utility model.
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| CN116672986A (en) * | 2023-08-03 | 2023-09-01 | 昆明敏垚科技有限公司 | Chemical enamel internal heating reaction kettle |
| CN116672986B (en) * | 2023-08-03 | 2024-03-19 | 天富(江苏)科技有限公司 | Chemical enamel internal heating reaction kettle |
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