CN219399936U - Pigment stirrer - Google Patents
Pigment stirrer Download PDFInfo
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- CN219399936U CN219399936U CN202320968551.1U CN202320968551U CN219399936U CN 219399936 U CN219399936 U CN 219399936U CN 202320968551 U CN202320968551 U CN 202320968551U CN 219399936 U CN219399936 U CN 219399936U
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Abstract
本实用新型涉及颜料加工技术领域,且公开了一种颜料搅拌机,包括机体,所述机体包括冲压机构、研磨机构和混合机构,所述冲压机构包括冲压腔,所述冲压腔设置在机体的内部,所述机体左右两侧的顶部均开设有进料口,两个所述进料口分别与冲压腔左右两侧的内壁连通。该颜料搅拌机,通过转杆转动后带动其顶端螺纹连接的冲压板向下移动,对冲压腔内的物料进行粉碎,转杆带动其表面固定套接的研磨圆台转动,使研磨圆台表面的磨粒对研磨腔内的颗粒进行旋转研磨,转杆下表面的搅拌条对混合腔内的混合液进行搅拌,颜料的粉碎研磨搅拌混合均由转杆旋转带动,替代了颜料加工工序单独驱动的方式,使简化颜料搅拌机内部结构并降低颜料加工设备的成本。
The utility model relates to the technical field of pigment processing, and discloses a pigment mixer, which comprises a machine body. The machine body includes a stamping mechanism, a grinding mechanism and a mixing mechanism. The stamping mechanism includes a stamping cavity. The paint mixer drives the stamping plate threaded at the top to move downward through the rotation of the rotary rod to crush the materials in the punching chamber. The rotary rod drives the grinding round table fixed on the surface to rotate, so that the abrasive grains on the surface of the grinding round table rotate and grind the particles in the grinding chamber. The stirring bar on the lower surface of the rotating rod stirs the mixed liquid in the mixing chamber.
Description
技术领域technical field
本实用新型涉及颜料加工技术领域,具体为一种颜料搅拌机。The utility model relates to the technical field of pigment processing, in particular to a pigment mixer.
背景技术Background technique
颜料搅拌机通过分散盘上下锯齿的高速运转,对物料进行高速强烈的剪切、撞击、粉碎、分散,达到迅速混合、溶解、分散、细化功能的高效设备。现有的颜料搅拌机的撞击、粉碎和混合操作由单独的驱动机构进行驱动,颜料搅拌机内结构复杂,稳定性不高,且增加了颜料加工设备的成本,不便于颜料的高效搅拌混合。The pigment mixer is a high-efficiency equipment that performs high-speed and strong shearing, impacting, crushing, and dispersing of materials through the high-speed operation of the upper and lower sawtooth of the dispersing plate, and achieves rapid mixing, dissolving, dispersing, and refining functions. The impact, crushing and mixing operations of the existing paint mixer are driven by a separate drive mechanism. The internal structure of the paint mixer is complicated, the stability is not high, and the cost of the pigment processing equipment is increased, which is not convenient for efficient stirring and mixing of the pigment.
实用新型内容Utility model content
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本实用新型提供了一种颜料搅拌机,具备减少驱动机构数量、节省成本、简化结构和稳定高效等优点,解决了现有的颜料搅拌机的撞击、粉碎和混合操作由单独的驱动机构进行驱动,颜料搅拌机内结构复杂,稳定性不高,且增加了颜料加工设备的成本,不便于颜料高效搅拌混合的问题。Aiming at the deficiencies of the prior art, the utility model provides a paint mixer, which has the advantages of reducing the number of driving mechanisms, saving costs, simplifying the structure, and being stable and efficient. It solves the problem that the impact, crushing and mixing operations of the existing paint mixers are driven by a separate drive mechanism.
(二)技术方案(2) Technical solution
为实现上述目的,本实用新型提供如下技术方案:一种颜料搅拌机,包括机体,所述机体包括冲压机构、研磨机构和混合机构,所述冲压机构包括冲压腔,所述冲压腔设置在机体的内部,所述机体左右两侧的顶部均开设有进料口,两个所述进料口分别与冲压腔左右两侧的内壁连通,所述冲压腔的内部滑动连接有冲压板。In order to achieve the above object, the utility model provides the following technical solutions: a paint mixer, including a body, the body includes a punching mechanism, a grinding mechanism and a mixing mechanism, the punching mechanism includes a punching chamber, the punching chamber is arranged inside the body, the tops of the left and right sides of the body are provided with feeding ports, and the two feeding ports are respectively connected with the inner walls of the left and right sides of the punching chamber, and the inside of the punching chamber is slidingly connected with a punching plate.
所述研磨机构包括研磨腔,所述研磨腔设置在机体的内部,所述冲压腔的内底壁与研磨腔的内部连通,所述研磨腔的内部转动连接有研磨圆台,所述研磨圆台的内部固定连接有转杆,所述转杆的上表面与冲压板底部的中心处螺纹连接,所述冲压板的底部与研磨圆台的顶部活动连接,所述研磨圆台的侧表面和研磨腔的内侧壁均设置有磨粒。The grinding mechanism includes a grinding chamber, the grinding chamber is arranged inside the machine body, the inner bottom wall of the punching chamber communicates with the inside of the grinding chamber, the inside of the grinding chamber is rotatably connected with a grinding round table, the inside of the grinding round table is fixedly connected with a rotating rod, the upper surface of the rotating rod is threaded with the center of the bottom of the stamping plate, the bottom of the punching plate is movably connected with the top of the grinding round table, and abrasive grains are provided on the side surface of the grinding round table and the inner wall of the grinding chamber.
所述混合机构包括混合腔,所述混合腔设置在机体的内部,所述机体的右侧开设有进水孔,所述进水孔与混合腔右侧的内壁连通,所述进水孔的内部螺纹连接有密封栓,所述转杆的下表面固定设置有搅拌条,所述搅拌条与混合腔的内部活动连接。The mixing mechanism includes a mixing chamber, the mixing chamber is arranged inside the body, the right side of the body is provided with a water inlet, the water inlet is connected to the inner wall on the right side of the mixing chamber, the inner thread of the water inlet is connected with a sealing plug, the lower surface of the rotating rod is fixedly provided with a stirring bar, and the stirring bar is movably connected with the inside of the mixing chamber.
优选的,所述机体的内部转动连接有齿轮和齿盘,所述齿轮的侧表面与齿盘的侧表面啮合,所述转杆的侧表面与齿盘的内部固定连接,齿轮转动后带动其表面啮合的齿盘旋转并减速,使转杆缓慢转动,使冲压板对冲压腔内的物料进行粉碎,研磨圆台对研磨腔内的颗粒进行研磨,搅拌条对混合腔内的混合液进行搅拌。Preferably, the internal rotation of the body is connected with a gear and a toothed disc, the side surface of the gear meshes with the side surface of the toothed disc, and the side surface of the rotating rod is fixedly connected with the inner part of the toothed disc. After the gear rotates, it drives the toothed disc engaged on its surface to rotate and decelerate, so that the rotating rod rotates slowly, so that the stamping plate crushes the materials in the punching chamber, the grinding table grinds the particles in the grinding chamber, and the stirring bar stirs the mixed liquid in the mixing chamber.
优选的,所述机体的内部固定安装有电机,所述电机的输出端与齿轮底部的中心处固定连接,电机可进行正反转的自动切换,便于冲压板的上下反复冲压粉碎、研磨圆台和搅拌条顺逆旋转研磨混合。Preferably, a motor is fixedly installed inside the body, and the output end of the motor is fixedly connected to the center of the bottom of the gear, and the motor can be automatically switched between forward and reverse, which is convenient for repeated stamping and crushing of the stamping plate up and down, and grinding of the circular table and the stirring bar in forward and reverse rotation for grinding and mixing.
优选的,所述研磨腔内底壁的边缘处均开设有落料孔,所述落料孔的底端与混合腔的内部连通,研磨腔内颗粒研磨成粉后从落料孔处进入混合腔内,便于颜料的细化混合操作。Preferably, the edge of the bottom wall in the grinding chamber is provided with a blanking hole, the bottom of the blanking hole communicates with the inside of the mixing chamber, and the particles in the grinding chamber are ground into powder and then enter the mixing chamber from the blanking hole, which is convenient for the refinement and mixing operation of the pigment.
优选的,所述机体的底部固定安装有排料管,所述排料管的顶端与混合腔内底壁的中心处连通,所述排料管上安装有阀门,所述机体底部的四个角均固定设置有支撑腿,通过开启或关闭阀门,使排料管打开或关闭,便于搅拌机内颜料的搅拌及混合后的排料操作。Preferably, a discharge pipe is fixedly installed at the bottom of the body, and the top of the discharge pipe communicates with the center of the bottom wall of the mixing chamber. Valves are installed on the discharge pipe, and support legs are fixedly installed at four corners of the bottom of the body. By opening or closing the valves, the discharge pipe is opened or closed, which facilitates the stirring of the pigment in the mixer and the discharge operation after mixing.
与现有技术相比,本实用新型提供了一种颜料搅拌机,具备以下有益效果:Compared with the prior art, the utility model provides a paint mixer, which has the following beneficial effects:
1、该颜料搅拌机,通过设置冲压板、研磨圆台、转杆、磨粒和搅拌条,转杆转动后带动其顶端螺纹连接的冲压板向下移动,对冲压腔内的物料进行粉碎,转杆带动其表面固定套接的研磨圆台转动,使研磨圆台表面的磨粒对研磨腔内的颗粒进行旋转研磨,转杆下表面的搅拌条对混合腔内的混合液进行搅拌,颜料的粉碎研磨搅拌混合均由转杆旋转带动,替代了颜料加工工序单独驱动的方式,使简化颜料搅拌机内部结构并降低颜料加工设备的成本。1. The paint mixer is equipped with a stamping plate, a grinding round table, a rotating rod, abrasive grains and a stirring bar. After the rotating rod rotates, it drives the punching plate connected with the thread at the top to move downward to crush the materials in the punching chamber. The rotating rod drives the grinding round table fixed on its surface to rotate, so that the abrasive grains on the surface of the grinding round table rotate and grind the particles in the grinding chamber. The stirring bar on the lower surface of the rotating rod stirs the mixed liquid in the mixing chamber. The method simplifies the internal structure of the paint mixer and reduces the cost of the paint processing equipment.
2、该颜料搅拌机,通过设置齿轮、齿盘和电机,开启电机使齿轮转动,带动齿轮表面啮合的齿盘转动并减速,使齿盘内部固定连接的转杆缓慢旋转,使提高搅拌机内冲压研磨搅拌机构的稳定性,且电机可进行正反转的自动切换,便于冲压板的上下反复冲压粉碎、研磨圆台和搅拌条顺逆旋转研磨混合,使增强颜料的粉碎、研磨和搅拌效果,从而便于颜料的高效混合操作。2. The paint mixer is equipped with gears, toothed discs and motors, and the motor is turned on to rotate the gears, which drives the toothed discs meshed on the gear surface to rotate and decelerate, so that the rotating rod fixedly connected inside the toothed discs rotates slowly, so as to improve the stability of the stamping, grinding and mixing mechanism in the mixer, and the motor can be automatically switched between forward and reverse, which is convenient for repeated stamping and crushing of the stamping plate.
附图说明Description of drawings
图1为本实用新型结构剖视图;Fig. 1 is a structural sectional view of the utility model;
图2为本实用新型粉碎搅拌组件结构示意图;Fig. 2 is a schematic structural diagram of the pulverizing and stirring assembly of the utility model;
图3为本实用新型结构侧视图。Fig. 3 is a side view of the structure of the utility model.
其中:1、机体;2、冲压腔;3、进料口;4、冲压板;5、研磨腔;6、研磨圆台;7、转杆;8、磨粒;9、混合腔;10、密封栓;11、搅拌条;12、齿轮;13、齿盘;14、电机;15、落料孔;16、排料管;17、阀门。Among them: 1. Body; 2. Stamping chamber; 3. Feed port; 4. Punching plate; 5. Grinding chamber; 6. Grinding round table; 7. Rotary rod; 8. Abrasive grain; 9. Mixing chamber; 10. Sealing plug; 11. Stirring bar; 12. Gear;
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,一种颜料搅拌机,包括机体1,机体1包括冲压机构、研磨机构和混合机构,冲压机构包括冲压腔2,冲压腔2设置在机体1的内部,机体1左右两侧的顶部均开设有进料口3,两个进料口3分别与冲压腔2左右两侧的内壁连通,冲压腔2的内部滑动连接有冲压板4。Please refer to Fig. 1-3, a paint mixer, including a machine body 1, which includes a stamping mechanism, a grinding mechanism and a mixing mechanism. The stamping mechanism includes a stamping chamber 2, which is arranged inside the body 1. The tops of the left and right sides of the machine body 1 are provided with feeding ports 3, and the two feeding ports 3 communicate with the inner walls of the left and right sides of the stamping chamber 2, and a stamping plate 4 is slidingly connected to the interior of the stamping chamber 2.
研磨机构包括研磨腔5,研磨腔5设置在机体1的内部,冲压腔2的内底壁与研磨腔5的内部连通,研磨腔5的内部转动连接有研磨圆台6,研磨圆台6的内部固定连接有转杆7,机体1的内部转动连接有齿轮12和齿盘13,齿轮12的侧表面与齿盘13的侧表面啮合,转杆7的侧表面与齿盘13的内部固定连接,机体1的内部固定安装有电机14,电机14的输出端与齿轮12底部的中心处固定连接,设置齿轮12、齿盘13和电机14,开启电机14使齿轮12转动,带动齿轮12表面啮合的齿盘13转动并减速,使齿盘13内部固定连接的转杆7缓慢旋转,使提高搅拌机内冲压研磨搅拌机构的稳定性,且电机14可进行正反转的自动切换,便于冲压板4的上下反复冲压粉碎、研磨圆台6和搅拌条11顺逆旋转研磨混合,使增强颜料的粉碎、研磨和搅拌效果,从而便于颜料的高效混合操作,转杆7的上表面与冲压板4底部的中心处螺纹连接,冲压板4的底部与研磨圆台6的顶部活动连接,研磨圆台6的侧表面和研磨腔5的内侧壁均设置有磨粒8。The grinding mechanism includes a grinding chamber 5, which is arranged inside the machine body 1. The inner bottom wall of the stamping chamber 2 communicates with the inside of the grinding chamber 5. The inside of the grinding chamber 5 is connected with a grinding round table 6. The inside of the grinding round table 6 is fixedly connected with a rotating rod 7. The inside of the body 1 is connected with a gear 12 and a toothed disc 13. The side surface of the gear 12 meshes with the side surface of the toothed disc 13. , the output end of the motor 14 is fixedly connected to the center of the bottom of the gear 12, the gear 12, the toothed disc 13 and the motor 14 are set, the motor 14 is turned on to rotate the gear 12, and the toothed disc 13 which is engaged on the surface of the gear 12 is driven to rotate and decelerate, so that the rotating rod 7 which is fixedly connected inside the toothed disc 13 rotates slowly, so as to improve the stability of the stamping, grinding and stirring mechanism in the mixer, and the motor 14 can be automatically switched between forward and reverse, which is convenient for the stamping plate 4 to repeatedly stamp and pulverize, and the grinding table 6 and the stirring bar 11 to rotate and grind in reverse Mixing enhances the crushing, grinding and stirring effect of the pigment, thereby facilitating the efficient mixing operation of the pigment. The upper surface of the rotating rod 7 is threadedly connected to the center of the bottom of the stamping plate 4, and the bottom of the stamping plate 4 is movably connected to the top of the grinding table 6. Abrasive grains 8 are provided on the side surface of the grinding table 6 and the inner wall of the grinding chamber 5.
混合机构包括混合腔9,混合腔9设置在机体1的内部,研磨腔5内底壁的边缘处均开设有落料孔15,落料孔15的底端与混合腔9的内部连通,机体1的右侧开设有进水孔,进水孔与混合腔9右侧的内壁连通,进水孔的内部螺纹连接有密封栓10,转杆7的下表面固定设置有搅拌条11,搅拌条11与混合腔9的内部活动连接,设置冲压板4、研磨圆台6、转杆7、磨粒8和搅拌条11,转杆7转动后带动其顶端螺纹连接的冲压板4向下移动,对冲压腔2内的物料进行粉碎,转杆7带动其表面固定套接的研磨圆台6转动,使研磨圆台6表面的磨粒8对研磨腔5内的颗粒进行旋转研磨,转杆7下表面的搅拌条11对混合腔9内的混合液进行搅拌,颜料的粉碎研磨搅拌混合均由转杆7旋转带动,替代了颜料加工工序单独驱动的方式,使简化颜料搅拌机内部结构并降低颜料加工设备的成本,机体1的底部固定安装有排料管16,排料管16的顶端与混合腔9内底壁的中心处连通,排料管16上安装有阀门17,机体1底部的四个角均固定设置有支撑腿。The mixing mechanism includes a mixing chamber 9, which is arranged inside the body 1, and the edge of the inner bottom wall of the grinding chamber 5 is provided with a blanking hole 15. The bottom of the blanking hole 15 communicates with the inside of the mixing chamber 9, and the right side of the body 1 is provided with a water inlet. , Grinding round table 6, rotating rod 7, abrasive grains 8 and stirring bar 11. After the rotating rod 7 rotates, it drives the stamping plate 4 threaded at the top to move downwards to pulverize the material in the punching chamber 2. The rotating rod 7 drives the grinding round table 6 fixedly socketed on its surface to rotate, so that the abrasive grains 8 on the surface of the grinding round table 6 rotate and grind the particles in the grinding chamber 5. The stirring bar 11 on the lower surface of the rotating rod 7 stirs the mixed solution in the mixing chamber 9. The processing procedure is independently driven to simplify the internal structure of the paint mixer and reduce the cost of the paint processing equipment. A discharge pipe 16 is fixedly installed at the bottom of the machine body 1. The top of the discharge pipe 16 communicates with the center of the inner bottom wall of the mixing chamber 9. A valve 17 is installed on the discharge pipe 16. Support legs are fixedly installed at the four corners of the bottom of the machine body 1.
在使用时,先将颜色物料从机体1两侧的进料口3投入,使物料到达冲压腔2中,然后开启电机14使齿轮12转动,带动齿轮12表面啮合的齿盘13转动并减速,使齿盘13内部固定连接的转杆7缓慢旋转后带动其顶端螺纹连接的冲压板4向下移动,对冲压腔2内的物料进行粉碎,物料碎成颗粒后进入下方的研磨腔5中,由转杆7带动其表面固定套接的研磨圆台6转动,使研磨圆台6表面的磨粒8对研磨腔5内的颗粒进行旋转研磨,使颜料颗粒研磨成粉后从落料孔15处进入混合腔9内,通过向机体1右侧的进水孔注水,使颜料在混合腔9中混合,由转杆7下表面的搅拌条11对混合腔9内的混合液进行搅拌,混合后开启阀门17使混合腔9内的颜料从排料管16处排出。该颜料搅拌机,颜料的粉碎研磨搅拌混合均由转杆7旋转带动,且搅拌机内冲压研磨搅拌机构旋转稳定,替代了颜料加工工序单独驱动的方式,使简化颜料搅拌机内部结构并降低颜料加工设备的成本,且电机14可进行正反转的自动切换,便于冲压板4的上下反复冲压粉碎、研磨圆台6和搅拌条11顺逆旋转研磨混合,增强了颜料的粉碎、研磨和搅拌效果,从而便于颜料的高效混合操作。When in use, first put the color material from the feed port 3 on both sides of the machine body 1, so that the material reaches the punching chamber 2, then turn on the motor 14 to rotate the gear 12, and drive the toothed disc 13 meshed with the surface of the gear 12 to rotate and decelerate, so that the rotating rod 7 fixed inside the gear 13 rotates slowly and then drives the punching plate 4 screwed on the top to move downwards to crush the material in the punching chamber 2. The material is broken into particles and then enters the grinding chamber 5 below. 6 rotates to make the abrasive grains 8 on the surface of the grinding round table 6 rotate and grind the particles in the grinding chamber 5, so that the pigment particles are ground into powder and then enter the mixing chamber 9 from the discharge hole 15, and the pigments are mixed in the mixing chamber 9 by injecting water into the water inlet hole on the right side of the body 1, and the mixed solution in the mixing chamber 9 is stirred by the stirring bar 11 on the lower surface of the rotating rod 7. After mixing, the valve 17 is opened to discharge the pigment in the mixing chamber 9 from the discharge pipe 16. In this pigment mixer, the pulverization, grinding, mixing and mixing of pigments are all driven by the rotation of the rotating rod 7, and the stamping, grinding and mixing mechanism in the mixer rotates stably, which replaces the independent driving mode of the pigment processing process, simplifies the internal structure of the pigment mixer and reduces the cost of the pigment processing equipment, and the motor 14 can automatically switch between forward and reverse, which is convenient for the stamping plate 4 to repeatedly punch and grind up and down, and the grinding table 6 and the stirring bar 11 rotate forward and backward for grinding and mixing.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principle and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
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| CN117380063A (en) * | 2023-10-16 | 2024-01-12 | 佛山市华意陶瓷颜料有限公司 | A pigment mixing device based on extrusion and stirring |
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