CN219399196U - Filter equipment with monitor function - Google Patents
Filter equipment with monitor function Download PDFInfo
- Publication number
- CN219399196U CN219399196U CN202320091740.5U CN202320091740U CN219399196U CN 219399196 U CN219399196 U CN 219399196U CN 202320091740 U CN202320091740 U CN 202320091740U CN 219399196 U CN219399196 U CN 219399196U
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- China
- Prior art keywords
- inner cylinder
- filter
- assembly
- filtering
- outer cylinder
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- 238000001914 filtration Methods 0.000 claims abstract description 35
- 238000012544 monitoring process Methods 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 20
- 239000012528 membrane Substances 0.000 claims abstract description 20
- 230000000712 assembly Effects 0.000 claims abstract description 11
- 238000000429 assembly Methods 0.000 claims abstract description 11
- 230000000149 penetrating effect Effects 0.000 claims description 7
- -1 polytetrafluoroethylene Polymers 0.000 claims description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 3
- 239000000126 substance Substances 0.000 abstract description 10
- 239000004519 grease Substances 0.000 abstract description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 239000004927 clay Substances 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Landscapes
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
The utility model relates to the technical field of filtration, and particularly discloses a filter device with a monitoring function, which comprises an inner cylinder assembly, an outer cylinder assembly, a monitoring assembly and a plurality of layers of filter assemblies arranged in the inner cylinder assembly and the outer cylinder assembly, wherein the inner cylinder assembly and the outer cylinder assembly comprise an inner cylinder and an outer cylinder, a material channel is arranged between the inner cylinder and the outer cylinder, an upper cover plate is arranged on the top cover of the inner cylinder and the outer cylinder, the filter assemblies are sequentially arranged in the inner cylinder at intervals from top to bottom, and a group of overflow ports are arranged on the side wall of the inner cylinder above each layer of filter assembly. The filter assemblies are sequentially arranged in the inner cylinder at intervals from top to bottom, and the side wall of the inner cylinder above each layer of filter assembly is provided with a group of overflow ports, so that grease chemical products to be filtered can be filtered in a layered manner, the filtering speed is effectively improved, the problem that products are not timely filtered due to the filtering Kong Weixiao of the filter membrane is solved, and the problem that products flow above the filter plate and are burnt by conveying equipment is caused.
Description
Technical Field
The utility model belongs to the technical field of filtration, and particularly relates to a filter device with a monitoring function.
Background
The existing filters in the market generally adopt bag filters or basket filters, clay and active carbon are used for decoloring in the production process of grease chemical products in the chemical field, the clay and the active carbon in the grease chemical products are required to be filtered completely after the decoloring is finished, residues are difficult to be filtered completely by the above type of filters, and the investment of a large-scale filter is large, so that the filtering cost is increased;
after the filtration is finished, the filtration residues are difficult to remove on the filter cloth or the filter screen, if the filter residues are not replaced in time, the filter can be operated efficiently, so that the service life of the filter is seriously influenced, the saturation degree of the filter cloth or the filter screen is checked by naked eyes in the production process, the filter cloth or the filter screen is detached and checked, and then the filter cloth or the filter screen is reloaded, and sometimes, the operator repeatedly works because the saturation degree is not reached, so that the production efficiency is seriously influenced; sometimes the saturation bearing limit is missed and not replaced in time, so that the filter is operated efficiently, and the power loss is increased, and therefore, the utility model is urgently needed to design a filter device with a monitoring function.
Disclosure of Invention
The utility model aims to provide a filter device with a monitoring function, which solves the problems of high power consumption caused by the fine filtration degree of the filter and untimely cleaning of filtration residues.
In order to solve the technical problems, the utility model provides a filter device with a monitoring function, which comprises an inner cylinder assembly, an outer cylinder assembly, a monitoring assembly and a plurality of layers of filter assemblies arranged in the inner cylinder assembly, wherein the inner cylinder assembly and the outer cylinder assembly comprise an inner cylinder and an outer cylinder, a material channel is arranged between the inner cylinder and the outer cylinder, an upper cover plate is arranged on the top cover of the inner cylinder and the outer cylinder, the filter assemblies are sequentially arranged in the inner cylinder at intervals from top to bottom, and a group of overflow ports are arranged on the side wall of the inner cylinder above each layer of filter assembly;
the monitoring assembly comprises a pressure gauge, a safety valve and a pressure sensor, wherein the inlet end of the safety valve is arranged on the upper cover plate in a penetrating mode through a pipeline, the outlet end of the safety valve is connected with the pressure gauge, the pressure sensor is arranged in the pressure gauge, and the pressure sensor is used for monitoring the pressure in the inner cylinder.
Further, the number of layers of filter component is two at least, filter component includes filter, awl fight and passage, the filter inlays to be established on the inner tube wall of overflow mouth below, be equipped with the filter membrane on the filter, wear to be equipped with on the filter membrane be used for with the buckle that the filter is fixed, the big mouth end of awl fight is fixed to be set up on the inner tube wall of filter below, the upper end of passage with the little mouth end of awl fight is fixed.
Further, the lower end of the material guiding pipe at the bottommost layer penetrates through the bottom of the inner cylinder and the outer cylinder assembly to be connected with a material discharging pipeline.
Further, a plurality of through holes are uniformly distributed on the filter plate, and the diameter of each through hole is 3mm-6mm.
Further, the filter membrane is made of polytetrafluoroethylene.
Further, a feeding pipeline is arranged at the bottom of the inner cylinder assembly and the outer cylinder assembly in a penetrating mode, and the feeding pipeline is communicated with the material channel.
Further, the number of the overflow ports in each group is 5-10, and each group of the overflow ports is arranged along the circumferential direction of the wall of the inner cylinder.
The utility model has the beneficial effects that the filter components are sequentially arranged in the inner cylinder at intervals from top to bottom, the side wall of the inner cylinder above each layer of filter component is provided with a group of overflow ports, and each group of overflow ports is arranged along the circumferential direction of the wall of the inner cylinder, so that grease chemical products to be filtered can be filtered in a layered manner, the filtering speed is effectively improved, the problem that the products are not filtered in time due to the filtration Kong Weixiao of the filter membrane is solved, and the products are accumulated above the filter plate, so that the problem of burning loss occurs when the conveying products enter conveying equipment of the filter device is caused;
the upper cover plate is provided with a monitoring component in a penetrating way, and a pressure sensor in a pressure gauge of the monitoring component monitors the pressure in the inner cylinder in real time, so that the blocking condition of a filter membrane on the filter plate can be monitored in real time, the filter membrane can be replaced in time, and clay and activated carbon in grease chemical products can be filtered cleanly;
the feeding pipeline is arranged at the bottom of the inner barrel and the outer barrel, and is communicated with the material channel, so that grease chemical products can enter the inner barrel from an overflow port on the material channel between the inner barrel and the outer barrel, and the problem of low production efficiency caused by filtering of the grease chemical products in one position is solved.
Drawings
In order to more clearly illustrate the technical solutions of the present utility model, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a cross-sectional view of a filter device with monitoring function of the present utility model;
in the figure: 1-inner and outer cylinder components, 2-monitoring components, 3-filtering components, 11-inner cylinder, 12-outer cylinder, 13-material channel, 14-overflow port, 15-upper cover plate, 16-feeding pipeline, 21-pressure gauge, 22-safety valve, 23-pressure sensor, 31-filter plate, 32-cone hopper, 33-material guiding pipe and 311-through hole.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In a specific embodiment of the utility model, as shown in fig. 1, a filtering device with a monitoring function is specifically disclosed, comprising an inner cylinder assembly and an outer cylinder assembly 1, a monitoring assembly 2 and a plurality of layers of filtering assemblies 3 arranged in the inner cylinder assembly and the outer cylinder assembly 1, wherein one side of the inner cylinder assembly and the outer cylinder assembly 1 is provided with a maintenance membrane changing port,
the inner and outer cylinder assembly 1 comprises an inner cylinder 11 and an outer cylinder 12, a material channel 13 is arranged between the inner cylinder 11 and the outer cylinder 12, an upper cover plate 15 is arranged on the top cover of the inner cylinder 11 and the outer cylinder 12, the filter assemblies 3 are sequentially arranged in the inner cylinder 11 at intervals from top to bottom, a group of overflow ports 14 are arranged on the side wall of the inner cylinder 11 above each layer of filter assemblies 3, the number of each group of overflow ports 14 is 5-10, each group of overflow ports 14 is arranged along the cylinder wall of the inner cylinder 11 in the circumferential direction, a feeding pipeline 16 is penetrated at the bottom of the inner and outer cylinder assembly 1, and the feeding pipeline 16 is communicated with the material channel 13;
the monitoring assembly 2 comprises a pressure gauge 21, a safety valve 22 and a pressure sensor 23, wherein the inlet end of the safety valve 22 is penetrated on the upper cover plate 15 through a pipeline, the outlet end of the safety valve is connected with the pressure gauge 21, the pressure sensor 23 is arranged in the pressure gauge 21, and the pressure sensor 23 is used for monitoring the pressure in the inner cylinder 11.
The number of layers of the filter assembly 3 is at least two, the filter assembly 3 comprises a filter plate 31, a cone bucket 32 and a guide pipe 33, the filter plate 31 is embedded on the inner barrel 11 wall below the overflow port 14, a plurality of through holes 311 are uniformly distributed on the filter plate 31, the diameter of each through hole 311 is 3mm-6mm, a filter membrane is arranged on the filter plate 31, the filter membrane is made of polytetrafluoroethylene, a buckle used for fixing the filter plate 31 is arranged on the filter membrane in a penetrating manner, the lower part of the buckle penetrates through the filter membrane to be clamped in the through holes 311 at the edge of the filter plate 31, the upper part of the buckle is larger than the diameter of the through holes 311, the lower part of the buckle is arranged in a retractable manner, so that the assembly and disassembly of the buckle are realized, the large-mouth end of the cone bucket 32 is fixedly arranged on the inner barrel 11 wall below the filter plate 31, the upper end of the guide pipe 33 is fixedly connected with a small-mouth end of the cone bucket 32, and the lower end of the bottommost guide pipe 33 penetrates through the barrel bottom of the inner barrel assembly 1.
The working flow of the utility model is as follows: the grease chemical product enters the material channel 13 from the feeding pipe 16 upwards, flows onto the filter membrane on the filter plate 31 from each layer of overflow ports 14 arranged along the circumferential direction of the wall of the inner cylinder, finely filters clay and active carbon in the grease chemical product through the filter membrane, flows downwards along the cone hopper 32 after passing through the through holes 311 on the filter plate 31, flows to the filter assembly 3 at the lower layer for filtering through the material guide pipe 33, flows through the material guide pipe 33 along the material guide pipe, and is conveyed into the storage tank from the material guide pipe;
in the filtering process, the safety valve 22 on the upper cover plate 15 is opened, the pressure in the inner cylinder 11 is upwards monitored in real time through the safety valve 22, when the pressure is too high, the pressure sensor 23 transmits signals to the control unit, the control unit receives the signals and gives out warnings to an operator, the operator pauses the filtering device, closes the safety valve 22, opens a cover plate of a membrane changing port overhauled on one side of the filtering device, takes down a buckle and a filter membrane, and then changes a new filter membrane by the buckle card, and finishes membrane changing, thereby effectively solving the problems of large power loss, unclean filtration and short service life caused by high-efficiency operation of the filtering device due to severe saturation of the filter membrane.
The above disclosure is only a preferred embodiment of the present utility model, and it is needless to say that the scope of the utility model is not limited thereto, and therefore, the equivalent changes according to the claims of the present utility model still fall within the scope of the present utility model.
Claims (7)
1. A filtering device with a monitoring function is characterized by comprising an inner cylinder assembly (1), an outer cylinder assembly (2) and a plurality of layers of filtering assemblies (3) arranged in the inner cylinder assembly (1),
the inner and outer cylinder assembly (1) comprises an inner cylinder (11) and an outer cylinder (12), a material channel (13) is arranged between the inner cylinder (11) and the outer cylinder (12), an upper cover plate (15) is arranged on the top covers of the inner cylinder (11) and the outer cylinder (12), the filter assemblies (3) are sequentially arranged in the inner cylinder (11) at intervals from top to bottom, and a group of overflow ports (14) are formed in the side wall of the inner cylinder (11) above each layer of the filter assemblies (3);
the monitoring assembly (2) comprises a pressure gauge (21), a safety valve (22) and a pressure sensor (23), wherein the inlet end of the safety valve (22) is arranged on the upper cover plate (15) in a penetrating mode through a pipeline, the outlet end of the safety valve is connected with the pressure gauge (21), the pressure sensor (23) is arranged in the pressure gauge (21), and the pressure sensor (23) is used for monitoring the pressure in the inner cylinder (11).
2. The filtering device with the monitoring function according to claim 1, wherein the number of layers of the filtering component (3) is at least two, the filtering component (3) comprises a filtering plate (31), a cone hopper (32) and a material guiding pipe (33), the filtering plate (31) is embedded on the wall of the inner cylinder (11) below the overflow port (14), a filtering film is arranged on the filtering plate (31), a buckle for fixing the filtering plate (31) is arranged on the filtering film in a penetrating manner, the large opening end of the cone hopper (32) is fixedly arranged on the wall of the inner cylinder (11) below the filtering plate (31), and the upper end of the material guiding pipe (33) is fixedly connected with the small opening end of the cone hopper (32).
3. A filter device with monitoring function according to claim 2, characterized in that the lower end of the bottommost guide tube (33) is connected with a discharge tube through the bottom of the inner and outer tube assembly (1).
4. A filter device with a monitoring function according to claim 2, characterized in that the filter plate (31) is uniformly distributed with a plurality of through holes (311), and the diameter of the through holes (311) is 3mm-6mm.
5. The filtering device with the monitoring function according to claim 2, wherein the filter membrane is made of polytetrafluoroethylene.
6. A filter device with monitoring function according to claim 1, characterized in that the cartridge bottom of the inner and outer cartridge assembly (1) is provided with a feed pipe (16) in a penetrating way, the feed pipe (16) being in communication with the material channel (13).
7. The filtering device with the monitoring function according to claim 1, wherein the number of the overflow ports (14) in each group is 5-10, and each group of the overflow ports (14) is arranged along the cylinder wall of the inner cylinder (11) in the circumferential direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320091740.5U CN219399196U (en) | 2023-01-31 | 2023-01-31 | Filter equipment with monitor function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320091740.5U CN219399196U (en) | 2023-01-31 | 2023-01-31 | Filter equipment with monitor function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219399196U true CN219399196U (en) | 2023-07-25 |
Family
ID=87210271
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320091740.5U Active CN219399196U (en) | 2023-01-31 | 2023-01-31 | Filter equipment with monitor function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219399196U (en) |
-
2023
- 2023-01-31 CN CN202320091740.5U patent/CN219399196U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |