CN219377270U - Novel water reducing agent filling filter - Google Patents
Novel water reducing agent filling filter Download PDFInfo
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- CN219377270U CN219377270U CN202320282997.9U CN202320282997U CN219377270U CN 219377270 U CN219377270 U CN 219377270U CN 202320282997 U CN202320282997 U CN 202320282997U CN 219377270 U CN219377270 U CN 219377270U
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Abstract
Description
技术领域technical field
本实用新型属于减水剂灌装技术领域,尤其涉及一种新型的减水剂灌装过滤器。The utility model belongs to the technical field of water reducing agent filling, in particular to a novel water reducing agent filling filter.
背景技术Background technique
减水剂灌装过滤器是一种用于过滤拦截大颗粒减水剂和减水剂结块的设备,其能够有效避免大颗粒减水剂和减水剂结块将灌装设备的灌装头堵塞的问题,其工作原理主要是通过过滤板的震动对减水剂进行筛分,从而达到过滤减水剂的目的,公开号为CN216726108U的一种混凝土减水剂灌装用过滤装置,包括箱体,所述箱体的内部分别设置有第一过滤板和第二过滤板,所述箱体的一侧设置有振动组件,该过滤装置在实际使用的过程中还存在着一些问题,比如:The water reducer filling filter is a kind of equipment used to filter and intercept large particle water reducer and water reducer agglomeration. It can effectively avoid the problem that the large particle water reducer and water reducer agglomerate will block the filling head of the filling equipment. Its working principle is to screen the water reducer through the vibration of the filter plate, so as to achieve the purpose of filtering the water reducer. The second filter plate, one side of the box body is provided with a vibrating assembly, and this filter device still has some problems in the process of actual use, such as:
1、需要经常停止设备对过滤板上的大颗粒减水剂进行清理,从而可能影响减水剂的过滤效率,使用较为不便;1. It is necessary to stop the equipment frequently to clean the large particle water reducer on the filter plate, which may affect the filtration efficiency of the water reducer, and it is inconvenient to use;
2、被拦截的减水剂需要通过其他设备进行二次加工至细小颗粒,从而可能影响减水剂的生产效率。2. The intercepted water reducer needs to be processed to fine particles through other equipment, which may affect the production efficiency of the water reducer.
实用新型内容Utility model content
为了解决上述存在的技术问题,本实用新型提供一种新型的减水剂灌装过滤器,其能够实现不停机清理过滤板上的大颗粒减水剂的效果,还能够实现进料粉碎的效果,从而可有效减少大颗粒减水剂和减水剂结块,避免减水剂被大量拦截的问题。In order to solve the above existing technical problems, the utility model provides a new type of water reducer filling filter, which can realize the effect of cleaning the large particle water reducer on the filter plate without stopping the machine, and can also realize the effect of feeding and crushing, so as to effectively reduce the large particle water reducer and water reducer agglomeration, and avoid the problem of water reducer being intercepted in large quantities.
其技术方案是这样的:一种新型的减水剂灌装过滤器,包括倒L型支撑腿和减水剂过滤箱,减水剂过滤箱上部中间部位开口处一体化连接有进料管,其特征在于,减水剂过滤箱下部螺栓连接有导料斗,且导料斗下部中间部位开口处一体化连接有排料管,其中排料管下端法兰连接有刀阀;倒L型支撑腿设置有四个,其中前侧所述的倒L型支撑腿的竖直段之间内侧上部和后侧所述的倒L型支撑腿的竖直段之间内侧上部分别横向螺栓连接有连接架;连接架之间内侧设置有减水剂过滤箱;减水剂过滤箱前后两部的上侧左右两侧分别螺栓连接有安装座,且安装座下部中外侧分别螺栓连接有弹簧,其中弹簧下端分别与连接架上部左右两侧螺栓连接设置;减水剂过滤箱前后两部中下侧分别螺栓连接有振动电机;减水剂过滤箱内部左上侧开设有出料口;减水剂过滤箱左部上侧螺栓连接有排料斗,且排料斗位于出料口外侧;减水剂过滤箱内部上侧螺栓连接有过滤板,且过滤板的上部左侧边缘与出料口内侧底部平齐;进料管上端套接有连接软管,且连接软管与进料管通过卡箍紧固连接;连接软管上端连接有大块物料粉碎箱结构。The technical solution is as follows: a new type of water reducing agent filling filter, including an inverted L-shaped support leg and a water reducing agent filter box. The upper middle part of the water reducing agent filter box is integrated with a feed pipe. Between the vertical section of the inverted L-shaped support leg described above and the rear side, the upper part of the inner side is connected with a connecting frame by horizontal bolts respectively; the inner side between the connecting frames is provided with a water reducing agent filter box; A discharge hopper is connected to the upper left side bolt of the agent filter box, and the discharge hopper is located outside the discharge port; a filter plate is connected to the upper side of the superplasticizer filter box by bolts, and the upper left edge of the filter plate is flush with the inner bottom of the discharge port; the upper end of the feeding pipe is sleeved with a connecting hose, and the connecting hose and the feeding pipe are tightly connected by a clamp; the upper end of the connecting hose is connected with a large material crushing box structure.
与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the utility model are:
1.本实用新型中,所述的倒L型支撑腿,连接架,减水剂过滤箱,进料管,安装座,弹簧,振动电机,排料斗和过滤板的设置,有利于实现不停机清理过滤板上的大颗粒减水剂的效果。1. In the utility model, the setting of the inverted L-shaped support legs, the connecting frame, the water reducer filter box, the feeding pipe, the mounting seat, the spring, the vibration motor, the discharge hopper and the filter plate is beneficial to realize the effect of cleaning the large particle water reducer on the filter plate without shutting down the machine.
2.本实用新型中,所述的大块物料粉碎箱结构的设置,有利于实现进料粉碎的效果,从而可有效减少大颗粒减水剂和减水剂结块,避免减水剂被大量拦截的问题。2. In the utility model, the setting of the large material crushing box structure is beneficial to realize the effect of feed crushing, thereby effectively reducing the large particle water reducing agent and the agglomeration of the water reducing agent, and avoiding the problem that the water reducing agent is intercepted in large quantities.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2是本实用新型的局部剖视示意图。Fig. 2 is a partial cross-sectional schematic diagram of the utility model.
图3是本实用新型的大块物料粉碎箱结构的结构示意图。Fig. 3 is a structural schematic diagram of the structure of the bulk material crushing box of the present invention.
图4是本实用新型的大块物料粉碎箱结构的局部剖视示意图。Fig. 4 is a partial cross-sectional schematic diagram of the structure of the bulk material crushing box of the present invention.
图中:In the picture:
1、倒L型支撑腿;2、连接架;3、减水剂过滤箱;4、进料管;5、导料斗;6、排料管;7、刀阀;8、安装座;9、弹簧;10、振动电机;11、排料斗;12、过滤板;13、连接软管;14、大块物料粉碎箱结构;141、粉碎箱体;142、导料块;143、大块物料粉碎辊;144、U型安装架;145、驱动电机;146、漏斗;147、出料管。1. Inverted L-shaped support legs; 2. Connecting frame; 3. Water reducer filter box; 4. Feed pipe; 5. Guide hopper; 6. Discharge pipe; 7. Knife valve; 8. Mounting seat; 9. Spring; 10. Vibration motor; Frame; 145, drive motor; 146, funnel; 147, discharge pipe.
具体实施方式Detailed ways
下面结合附图对本实用新型进行具体描述,如附图1和附图2所示,一种新型的减水剂灌装过滤器,包括倒L型支撑腿1和减水剂过滤箱3,减水剂过滤箱3上部中间部位开口处一体化连接有进料管4;减水剂过滤箱3下部螺栓连接有导料斗5,且导料斗5下部中间部位开口处一体化连接有排料管6,其中排料管6下端法兰连接有刀阀7;倒L型支撑腿1设置有四个,其中前侧所述的倒L型支撑腿1的竖直段之间内侧上部和后侧所述的倒L型支撑腿1的竖直段之间内侧上部分别横向螺栓连接有连接架2;连接架2之间内侧设置有减水剂过滤箱3;减水剂过滤箱3前后两部的上侧左右两侧分别螺栓连接有安装座8,且安装座8下部中外侧分别螺栓连接有弹簧9,其中弹簧9下端分别与连接架2上部左右两侧螺栓连接设置;减水剂过滤箱3前后两部中下侧分别螺栓连接有振动电机10;减水剂过滤箱3内部左上侧开设有出料口;减水剂过滤箱3左部上侧螺栓连接有排料斗11,且排料斗11位于出料口外侧;减水剂过滤箱3内部上侧螺栓连接有过滤板12,且过滤板12的上部左侧边缘与出料口内侧底部平齐;进料管4上端套接有连接软管13,且连接软管13与进料管4通过卡箍紧固连接,过滤减水剂时,操作人员需要将外置的收集桶放置到排料斗11的下侧,然后操作人员可通过外置的控制面板控制振动电机10启动,此时振动电机10则会将振动传导至减水剂过滤箱3上,而减水剂过滤箱3又会将振动传导至过滤板12上,当减水剂通过进料管4进入减水剂过滤箱3内部时,过滤板12则会对减水剂进行过滤筛分,因过滤板12为倾斜设置,从而被拦截的大颗粒减水剂则会向左侧进行移动,并通过出料口从减水剂过滤箱3内部排出,随后大颗粒减水剂还会通过排料斗11落入收集桶内部,因过滤板12上部的大颗粒减水剂可自行清理排出,从而无需操作人员专门停止设备对过滤板12进行清理,进而实现不停机清理过滤板12上的大颗粒减水剂的功能。The utility model is described in detail below in conjunction with the accompanying drawings. As shown in accompanying drawings 1 and 2, a new type of water-reducing agent filling filter includes an inverted L-shaped support leg 1 and a water-reducing agent filter box 3. The upper middle part of the water-reducing agent filter box 3 is integrally connected with a feed pipe 4; Among them, the upper part of the inner side between the vertical section of the inverted L-shaped support leg 1 described on the front side and the upper part of the inner side between the vertical section of the inverted L-shaped support leg 1 described on the rear side are respectively connected with connecting frames 2 by horizontal bolts; Vibration motors 10 are respectively bolted on the middle and lower sides of the front and rear parts; the upper left side of the water reducer filter box 3 is provided with a discharge port; the upper left side of the water reducer filter box 3 is bolted to a discharge hopper 11, and the discharge hopper 11 is located outside the discharge port; the upper side of the water reducer filter box 3 is bolted to a filter plate 12, and the upper left edge of the filter plate 12 is flush with the inner bottom of the discharge port; The clamp is fastened and connected. When filtering the water reducing agent, the operator needs to place the external collection bucket on the lower side of the discharge hopper 11, and then the operator can control the vibration motor 10 to start through the external control panel. At this time, the vibration motor 10 will transmit the vibration to the water reducing agent filter box 3, and the water reducing agent filter box 3 will transmit the vibration to the filter plate 12. The intercepted large particle water reducer will move to the left and be discharged from the water reducer filter box 3 through the outlet, and then the large particle water reducer will fall into the collection bucket through the discharge hopper 11. Because the large particle water reducer on the upper part of the filter plate 12 can be cleaned and discharged by itself, there is no need for the operator to stop the equipment to clean the filter plate 12, and then realize the function of cleaning the large particle water reducer on the filter plate 12 without stopping the machine.
其中一种新型的减水剂灌装过滤器,还包括大块物料粉碎箱结构14,并且大块物料粉碎箱结构14与连接软管13相连接,有利于实现进料粉碎的效果。One of the new water reducer filling filters also includes a bulk material crushing box structure 14, and the bulk material crushing box structure 14 is connected to the connecting hose 13, which is beneficial to realize the effect of feeding crushing.
本实施方案中,具体的,所述的振动电机10均位于连接架2的下侧。In this embodiment, specifically, the vibration motors 10 are located on the lower side of the connecting frame 2 .
本实施方案中,具体的,所述的过滤板12的右侧向上倾斜设置。In this embodiment, specifically, the right side of the filter plate 12 is inclined upward.
本实施方案中,结合附图3和附图4所示,所述的大块物料粉碎箱结构14包括粉碎箱体141,粉碎箱体141内侧的左上部和右上部分别螺栓连接有导料块142,且导料块142下侧分别开设有弧形凹槽;粉碎箱体141内部中下侧左右两侧分别轴承连接有大块物料粉碎辊143,且大块物料粉碎辊143分别位于弧形凹槽内侧,其中大块物料粉碎辊143前端分别贯穿粉碎箱体141内部前侧;粉碎箱体141前部下侧左右两侧分别螺栓连接有U型安装架144,且U型安装架144前部中间部位开口处分别螺栓连接有驱动电机145,其中驱动电机145的输出轴后端分别与大块物料粉碎辊143的前端联轴器连接设置;粉碎箱体141下部螺栓连接有漏斗146,且漏斗146下部中间部位开口处一体化连接有出料管147,向粉碎箱体141内部添加减水剂后,操作人员可通过外置的控制面板控制驱动电机145启动,使驱动电机145带动大块物料粉碎辊143进行转动,此时大块物料粉碎辊143则会对减水剂进行破碎,从而去除大颗粒减水剂和减水剂结块,进而可有效避免在后续的减水剂过滤中,大量减水剂被拦截的问题,实现进料粉碎的功能。In this embodiment, as shown in accompanying drawings 3 and 4, the bulk material crushing box structure 14 includes a crushing box body 141, and the upper left and upper right parts of the inner side of the crushing box body 141 are respectively bolted with a guide block 142, and the lower side of the material guide block 142 is respectively provided with arc-shaped grooves; the middle, lower, left, and right sides of the inside of the crushing box body 141 are respectively bearing connected with large-block material crushing rollers 143, and the large-block material crushing rollers 143 are respectively located inside the arc-shaped grooves, wherein the bulk material crushing rollers 14 3. The front end runs through the front side of the crushing box 141 respectively; the left and right sides of the lower side of the front of the crushing box 141 are respectively bolted with a U-shaped mounting frame 144, and the opening in the middle part of the front part of the U-shaped mounting frame 144 is respectively bolted with a driving motor 145, wherein the rear end of the output shaft of the driving motor 145 is respectively connected with the front coupling of the large material crushing roller 143; The discharge pipe 147, after adding water reducer to the inside of the crushing box 141, the operator can control the drive motor 145 to start through the external control panel, so that the drive motor 145 drives the large material crushing roller 143 to rotate. At this time, the large material crushing roller 143 will crush the water reducer, thereby removing the large particle water reducer and the agglomeration of the water reducer, which can effectively avoid the problem that a large amount of water reducer is intercepted in the subsequent water reducer filtration, and realize the function of feed crushing.
本实施方案中,具体的,所述的粉碎箱体141左右两部的下侧前后两侧分别与倒L型支撑腿1的水平段内端螺栓连接设置。In this embodiment, specifically, the lower, front, and rear sides of the left and right parts of the crushing box 141 are respectively arranged to be bolted to the inner end of the horizontal section of the inverted L-shaped support leg 1 .
本实施方案中,具体的,所述的出料管147下端套接有连接软管13,且连接软管13与出料管147通过卡箍紧固连接。In this embodiment, specifically, the lower end of the outlet pipe 147 is sleeved with the connecting hose 13, and the connecting hose 13 and the outlet pipe 147 are tightly connected by a clamp.
本实施方案中,具体的,所述的导料块142采用两个纵截面为三角形的不锈钢块,起到导料的作用,通过导料块142可将粉碎箱体141内部的减水剂导向大块物料粉碎辊143之间,从而便于通过大块物料粉碎辊143对大颗粒减水剂进行破碎。In this embodiment, specifically, the material guide block 142 adopts two stainless steel blocks with a triangular longitudinal section to play the role of material guide, and the water reducer inside the crushing box 141 can be directed to the bulk material crushing roller 143 through the material guide block 142, so that the large particle water reducer can be crushed by the bulk material crushing roller 143.
本实施方案中,具体的,所述的大块物料粉碎辊143采用锯齿状破碎辊,起到粉碎大颗粒减水剂和减水剂结块的作用。In this embodiment, specifically, the large material crushing roller 143 adopts a serrated crushing roller to crush the large particle water reducer and the agglomeration of the water reducer.
本实施方案中,具体的,所述的过滤板12采用不锈钢网板,起到过滤大颗粒减水剂的作用。In this embodiment, specifically, the filter plate 12 adopts a stainless steel mesh plate to filter the large particle water reducer.
本实施方案中,具体的,所述的连接软管13采用橡胶软管,起到连接出料管147与进料管4的作用。In this embodiment, specifically, the connecting hose 13 is a rubber hose to connect the discharge pipe 147 and the feed pipe 4 .
本实施方案中,具体的,所述的排料斗11的左侧向下倾斜设置,起到导料的作用。In this embodiment, specifically, the left side of the discharge hopper 11 is arranged inclined downward to play the role of material guide.
本实施方案中,具体的,所述的驱动电机145采用AKM2G系列伺服电动机。In this embodiment, specifically, the drive motor 145 is an AKM2G series servo motor.
本实施方案中,具体的,所述的振动电机10采用YZS系列振动电机。In this embodiment, specifically, the vibration motor 10 is a YZS series vibration motor.
本实施方案中,具体的,所述的驱动电机145和振动电机10分别与外置的控制面板电性连接设置。In this embodiment, specifically, the drive motor 145 and the vibration motor 10 are respectively electrically connected to an external control panel.
工作原理working principle
本实用新型中,过滤减水剂时,操作人员需要将外置的收集桶放置到排料斗11的下侧,然后操作人员可通过外置的控制面板控制振动电机10启动,此时振动电机10则会将振动传导至减水剂过滤箱3上,而减水剂过滤箱3又会将振动传导至过滤板12上,当减水剂通过进料管4进入减水剂过滤箱3内部时,过滤板12则会对减水剂进行过滤筛分,因过滤板12为倾斜设置,从而被拦截的大颗粒减水剂则会向左侧进行移动,并通过出料口从减水剂过滤箱3内部排出,随后大颗粒减水剂还会通过排料斗11落入收集桶内部,因过滤板12上部的大颗粒减水剂可自行清理排出,从而无需操作人员专门停止设备对过滤板12进行清理,进而实现不停机清理过滤板12上的大颗粒减水剂的功能;向粉碎箱体141内部添加减水剂后,操作人员可通过外置的控制面板控制驱动电机145启动,使驱动电机145带动大块物料粉碎辊143进行转动,此时大块物料粉碎辊143则会对减水剂进行破碎,从而去除大颗粒减水剂和减水剂结块,进而可有效避免在后续的减水剂过滤中,大量减水剂被拦截的问题,实现进料粉碎的功能。In the utility model, when filtering the water reducing agent, the operator needs to place the external collection bucket on the lower side of the discharge hopper 11, and then the operator can control the vibration motor 10 to start through the external control panel. At this time, the vibration motor 10 will transmit the vibration to the water reducing agent filter box 3, and the water reducing agent filter box 3 will transmit the vibration to the filter plate 12. 2 is an inclined setting, so that the intercepted large particle water reducer will move to the left and be discharged from the inside of the water reducer filter box 3 through the discharge port, and then the large particle water reducer will fall into the collection bucket through the discharge hopper 11, because the large particle water reducer on the upper part of the filter plate 12 can be cleaned and discharged by itself, so that there is no need for the operator to stop the equipment to clean the filter plate 12, and then realize the function of cleaning the large particle water reducer on the filter plate 12 without stopping the machine; The drive motor 145 is controlled to start through the external control panel, so that the drive motor 145 drives the bulk material crushing roller 143 to rotate. At this time, the bulk material crushing roller 143 will crush the water reducing agent, thereby removing the large particle water reducing agent and the agglomeration of the water reducing agent, thereby effectively avoiding the problem that a large amount of water reducing agent is intercepted in the subsequent filtration of the water reducing agent, and realizing the function of feeding and crushing.
利用本实用新型所述的技术方案,或本领域的技术人员在本实用新型技术方案的启发下,设计出类似的技术方案,而达到上述技术效果的,均是落入本实用新型的保护范围。Utilize the technical solution described in the utility model, or those skilled in the art design a similar technical solution under the inspiration of the technical solution of the utility model, and achieve the above-mentioned technical effects, all fall into the protection scope of the utility model.
Claims (6)
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| CN202320282997.9U CN219377270U (en) | 2023-02-15 | 2023-02-15 | Novel water reducing agent filling filter |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202320282997.9U CN219377270U (en) | 2023-02-15 | 2023-02-15 | Novel water reducing agent filling filter |
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| CN219377270U true CN219377270U (en) | 2023-07-21 |
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| CN202320282997.9U Expired - Fee Related CN219377270U (en) | 2023-02-15 | 2023-02-15 | Novel water reducing agent filling filter |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117206022A (en) * | 2023-09-25 | 2023-12-12 | 江西智锂科技股份有限公司 | A ball milling device for battery cathode materials that can screen materials |
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2023
- 2023-02-15 CN CN202320282997.9U patent/CN219377270U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117206022A (en) * | 2023-09-25 | 2023-12-12 | 江西智锂科技股份有限公司 | A ball milling device for battery cathode materials that can screen materials |
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