CN219376844U - Mixing device for emulsifier production - Google Patents
Mixing device for emulsifier production Download PDFInfo
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Abstract
本实用新型提供一种乳化剂生产用混料装置,包括混料罐、电机、搅拌器以及液位计,混料罐顶部设置有减速器,减速器顶部设置有电机,减速器左边设置有进料口,混料罐内设置有搅拌器,混料罐底部设置有出料口,混料罐右侧外表面设置有液位计,液位计顶部设置有过滤接口,过滤接口内设置有过滤棉,搅拌器包括搅拌弹力杆以及刮刀,搅拌叶片横向固定在中杆上,中杆顶部固定连接在减速器底部,弹力杆固定在中杆上,刮刀固定在弹力杆靠近混料罐侧壁的一端,通过设置偏转的搅拌叶片,实现混合液内部上下循环搅拌,提高搅拌效率,刮刀紧紧贴在混合罐内壁上,对附着原料和混合液进行有效的刮除,减少原料浪费,液位计能够直观的反映混合罐内的液位情况。
The utility model provides a mixing device for emulsifier production, which comprises a mixing tank, a motor, an agitator and a liquid level gauge. A reducer is arranged on the top of the mixing tank, a motor is arranged on the top of the reducer, a feed inlet is arranged on the left side of the reducer, an agitator is arranged in the mixing tank, a material outlet is arranged at the bottom of the mixing tank, a liquid level gauge is arranged on the outer surface of the right side of the mixing tank, a filter interface is arranged on the top of the liquid level gauge, filter cotton is arranged in the filter interface, the agitator includes a stirring elastic rod and a scraper, and the stirring blade is horizontally fixed on the middle rod. The top of the rod is fixedly connected to the bottom of the reducer, the elastic rod is fixed on the middle rod, and the scraper is fixed on the end of the elastic rod close to the side wall of the mixing tank. By setting the deflected stirring blade, the internal mixing liquid can be stirred up and down to improve the mixing efficiency. The scraper is tightly attached to the inner wall of the mixing tank to effectively scrape off the attached raw materials and mixed liquid, reducing the waste of raw materials. The liquid level gauge can intuitively reflect the liquid level in the mixing tank.
Description
技术领域technical field
本实用新型是一种乳化剂生产用混料装置,属于乳化剂生产技术领域。The utility model relates to a mixing device for emulsifier production, which belongs to the technical field of emulsifier production.
背景技术Background technique
乳化剂是能使两种或两种以上互不相溶的组分的混合液体形成稳定的乳状液的一类物质,其作用原理是在乳化过程中,分散相以微滴的形式分散在连续相中,乳化剂降低了混合体系中各组分的界面张力,并在微滴表面形成较坚固的薄膜或由于乳化剂给出的电荷而在微滴表面形成双电层,阻止微滴彼此聚集,而保持均匀的乳状液。Emulsifier is a kind of substance that can make the mixed liquid of two or more immiscible components form a stable emulsion. The principle of action is that during the emulsification process, the dispersed phase is dispersed in the continuous phase in the form of droplets. The emulsifier reduces the interfacial tension of each component in the mixed system, and forms a stronger film on the surface of the droplet or forms an electric double layer on the surface of the droplet due to the charge given by the emulsifier, preventing the droplets from aggregating with each other and maintaining a uniform emulsion.
中国专利号:CN214552927U公开了一种乳化炸药乳化剂混料搅拌装置,包括混料筒、水平搅动机构、两传动机构以及两竖直搅动机构,本设计实现了对原料的充分混合,便捷实用,同时避免原料沉积在搅拌桶的桶底和侧面,提高混料效率,但是该设计难以实现混合液的上下循环搅拌,搅拌均匀需要耗费较多时间,同时对于内壁上的附着物无法清理,也无法观察罐内混合液的液位情况,现亟需一种乳化剂生产用混料装置来解决上述问题。Chinese Patent No.: CN214552927U discloses a mixing and stirring device for emulsified explosive emulsifier, which includes a mixing cylinder, a horizontal stirring mechanism, two transmission mechanisms and two vertical stirring mechanisms. This design realizes the full mixing of raw materials, which is convenient and practical, and at the same time avoids the deposition of raw materials on the bottom and side of the mixing tank, and improves the mixing efficiency. However, there is an urgent need for a mixing device for emulsifier production to solve the above problems.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型目的是提供一种乳化剂生产用混料装置,以解决上述背景技术中提出的问题,本实用新型结构合理,通过设置偏转的搅拌叶片,形成类似风扇的作用,再配合重力作用,可以实现混合液内部上下循环搅拌,提高混合搅拌效率,弹力杆将刮刀紧紧贴在混合罐内壁上,对附着原料和混合液进行有效的刮除,减少原料浪费,液位计能够直观的反映混合罐内的液位情况。In view of the deficiencies in the prior art, the purpose of this utility model is to provide a mixing device for emulsifier production to solve the problems raised in the above-mentioned background technology. The utility model has a reasonable structure. By setting deflected stirring blades, it forms a fan-like effect, and cooperates with the gravity to realize the internal and downward circulation of the mixed liquid and improve the mixing and stirring efficiency.
为了实现上述目的,本实用新型是通过如下的技术方案来实现:一种乳化剂生产用混料装置,包括混料罐、进料口、电机、减速器、搅拌器以及液位计,所述混料罐顶部设置有减速器,所述减速器顶部设置有电机,所述减速器左边设置有进料口,所述混料罐内设置有搅拌器,所述混料罐底部设置有出料口,所述混料罐右侧外表面设置有液位计,所述液位计顶部设置有过滤接口,所述过滤接口内设置有过滤棉;In order to achieve the above object, the utility model is achieved through the following technical solutions: a mixing device for emulsifier production, comprising a mixing tank, a feed inlet, a motor, a reducer, an agitator and a liquid level gauge, a reducer is arranged on the top of the mixing tank, a motor is arranged on the top of the reducer, a feed inlet is arranged on the left side of the reducer, an agitator is arranged in the mixing tank, a discharge port is arranged at the bottom of the mixing tank, a liquid level gauge is arranged on the right outer surface of the mixing tank, and a filter interface is arranged on the top of the liquid level gauge. The interface is provided with filter cotton;
所述搅拌器包括搅拌叶片、中杆、弹力杆以及刮刀,所述搅拌叶片横向固定在中杆上,所述中杆顶部固定连接在减速器底部,所述弹力杆横向固定在中杆上,所述刮刀固定在弹力杆靠近混料罐侧壁的一端。The agitator includes a stirring blade, a middle rod, an elastic rod and a scraper, the stirring blade is fixed horizontally on the middle rod, the top of the middle rod is fixedly connected to the bottom of the reducer, the elastic rod is fixed horizontally on the middle rod, and the scraper is fixed on the end of the elastic rod close to the side wall of the mixing tank.
进一步地,所述弹力杆内部设置有伸缩杆,所述伸缩杆上套有弹簧,所述弹力杆开口位置设置有密封套。Further, a telescopic rod is arranged inside the elastic rod, a spring is covered on the telescopic rod, and a sealing sleeve is provided at the opening of the elastic rod.
进一步地,所述搅拌叶片为两两相对设置,所述搅拌叶片沿其横向中心轴倾斜。Further, the stirring blades are set opposite to each other, and the stirring blades are inclined along their transverse central axes.
进一步地,所述混料罐底部为圆锥形,所述出料口设置在底部圆锥尖端位置,所述出料口上设置有出料阀。Further, the bottom of the mixing tank is conical, the discharge port is set at the tip of the cone at the bottom, and a discharge valve is provided on the discharge port.
进一步地,所述液位计上设置有支架,所述支架左端固定在混料罐侧壁上,所述液位计底部连接在混料罐侧壁底部。Further, the liquid level gauge is provided with a bracket, the left end of the bracket is fixed on the side wall of the mixing tank, and the bottom of the level gauge is connected to the bottom of the side wall of the mixing tank.
进一步地,所述过滤接口外表面设置有防滑纹。Further, the outer surface of the filter interface is provided with anti-skid lines.
通过采用上述技术方案,本实用新型的有益效果是:通过设置偏转的搅拌叶片,使搅拌叶片形成类似风扇的作用,再配合重力作用,可以实现混合液内部上下循环搅拌,提高混合搅拌效率,弹力杆通过弹力作用将刮刀紧紧贴在混合罐内壁上,对附着原料和混合液进行有效的刮除,减少原料的附着,提高原料利用率,液位计联通混料罐,能够实时直观的反映混合罐内的液位情况,便于掌握生产情况。By adopting the above-mentioned technical scheme, the beneficial effects of the utility model are: by setting deflected stirring blades, the stirring blades can form a fan-like effect, combined with the action of gravity, it can realize the internal up-and-down circulation of the mixed liquid and improve the mixing and stirring efficiency.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本实用新型的其它特征、目的和优点将会变得更明显:Other characteristics, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本实用新型一种乳化剂生产用混料装置的示意图;Fig. 1 is the schematic diagram of a kind of emulsifying agent production mixing device of the present utility model;
图2为本实用新型一种乳化剂生产用混料装置的剖视图;Fig. 2 is the cross-sectional view of a kind of emulsifier production mixing device of the utility model;
图3为本实用新型一种乳化剂生产用混料装置中弹力杆的剖视图;Fig. 3 is a cross-sectional view of an elastic rod in a mixing device for emulsifier production of the present invention;
图4为本实用新型一种乳化剂生产用混料装置中过滤接口的半剖图;Fig. 4 is a half-sectional view of a filter interface in a mixing device for emulsifier production of the present invention;
图中:1-混料罐、2-进料口、3-电机、4-减速器、5-搅拌器、51-搅拌叶片、52-中杆、53-弹力杆、531-弹簧、532-伸缩杆、533-密封套、54-刮刀、6-出料口、61-出料阀、7-液位计、71-过滤接口、711-防滑纹、72-过滤棉、73-支架。In the figure: 1-mixing tank, 2-feed inlet, 3-motor, 4-reducer, 5-stirrer, 51-stirring blade, 52-middle rod, 53-elastic rod, 531-spring, 532-telescopic rod, 533-seal sleeve, 54-scraper, 6-discharge port, 61-discharge valve, 7-level gauge, 71-filter interface, 711-anti-slip pattern, 72-filter cotton, 73-support.
具体实施方式Detailed ways
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.
请参阅图1-图4,本实用新型提供一种技术方案:一种乳化剂生产用混料装置,包括混料罐1、进料口2、电机3、减速器4、搅拌器5以及液位计7,混料罐1顶部设置有减速器4,减速器4顶部设置有电机3,减速器4左边设置有进料口2,混料罐1内设置有搅拌器5,混料罐1底部设置有出料口6,混料罐1右侧外表面设置有液位计7,液位计7顶部设置有过滤接口71,过滤接口71内设置有过滤棉72;Please refer to Fig. 1-Fig. 4, the utility model provides a kind of technical scheme: a kind of mixing device for emulsifier production, comprising mixing tank 1, feed inlet 2, motor 3, reducer 4, agitator 5 and liquid level gauge 7, reducer 4 is arranged on the top of mixing tank 1, motor 3 is arranged on the top of reducer 4, feed inlet 2 is arranged on the left side of reducer 4, agitator 5 is arranged in mixing tank 1, discharge port 6 is arranged at the bottom of mixing tank 1, liquid level gauge 7 is arranged on the outer surface of the right side of mixing tank 1, liquid The top of the position meter 7 is provided with a filter interface 71, and the filter interface 71 is provided with a filter cotton 72;
搅拌器5包括搅拌叶片51、中杆52、弹力杆53以及刮刀54,搅拌叶片51横向固定在中杆52上,中杆52顶部固定连接在减速器4底部,弹力杆53横向固定在中杆52上,刮刀54固定在弹力杆53靠近混料罐1侧壁的一端,通过设置偏转的搅拌叶片51,使搅拌叶片51形成类似风扇的作用,再配合重力作用,可以实现混合液内部上下循环搅拌,提高混合搅拌效率,弹力杆53通过弹力作用将刮刀54紧紧贴在混合罐内壁上,对附着原料和混合液进行有效的刮除,减少原料的附着,提高原料利用率,液位计7联通混料罐1,能够实时直观的反映混合罐内的液位情况,便于掌握生产情况。The agitator 5 includes a stirring blade 51, a middle rod 52, an elastic rod 53 and a scraper 54. The stirring blade 51 is horizontally fixed on the middle rod 52, the top of the middle rod 52 is fixedly connected to the bottom of the reducer 4, the elastic rod 53 is fixed horizontally on the middle rod 52, and the scraper 54 is fixed on the end of the elastic rod 53 close to the side wall of the mixing tank 1. By setting the deflected stirring blade 51, the stirring blade 51 forms a fan-like effect, and cooperates with gravity to realize internal circulation of the mixed liquid. Stir to improve mixing and stirring efficiency. The elastic rod 53 sticks the scraper 54 tightly to the inner wall of the mixing tank through elastic force, effectively scrapes off the attached raw materials and mixed liquid, reduces the adhesion of raw materials, and improves the utilization rate of raw materials.
弹力杆53内部设置有伸缩杆532,伸缩杆532上套有弹簧531,弹力杆53开口位置设置有密封套533,能够将刮刀54压在混合罐侧壁上,密封套533防止混合液进入弹力杆53内部。The elastic rod 53 is provided with a telescopic rod 532 inside, and the telescopic rod 532 is covered with a spring 531. The opening position of the elastic rod 53 is provided with a sealing sleeve 533, which can press the scraper 54 on the side wall of the mixing tank. The sealing sleeve 533 prevents the mixed liquid from entering the elastic rod 53 inside.
搅拌叶片51为两两相对设置,搅拌叶片51沿其横向中心轴倾斜,能够形成类似风扇的效果,起到搅拌及循环原料的作用。The stirring blades 51 are set opposite to each other, and the stirring blades 51 are inclined along their transverse central axis, which can form an effect similar to a fan, and play the role of stirring and circulating raw materials.
述混料罐1底部为圆锥形,出料口6设置在底部圆锥尖端位置,出料口6上设置有出料阀61,是混合液能够自行流向出料口6,同时方便控制出料。The bottom of the mixing tank 1 is conical, and the discharge port 6 is arranged at the tip of the bottom cone. The discharge port 6 is provided with a discharge valve 61, so that the mixed liquid can flow to the discharge port 6 by itself, and it is convenient to control the discharge.
液位计7上设置有支架73,支架73左端固定在混料罐1侧壁上,液位计7底部连接在混料罐1侧壁底部,方便固定液位计7,同时混料罐1内的液体能够进入到液位计7中。The liquid level gauge 7 is provided with a bracket 73, the left end of the bracket 73 is fixed on the side wall of the mixing tank 1, and the bottom of the liquid level gauge 7 is connected to the bottom of the side wall of the mixing tank 1, so that the liquid level gauge 7 can be fixed conveniently, and the liquid in the mixing tank 1 can enter the liquid level gauge 7 simultaneously.
过滤接口71外表面设置有防滑纹711,过滤接口71可以外接清洗水管并防止水管接口滑动。The outer surface of the filter interface 71 is provided with anti-slip lines 711, and the filter interface 71 can be externally connected with a cleaning water pipe and prevent the water pipe interface from sliding.
作为本实用新型的一个实施例:实际使用时,关闭出料阀61,从进料口2中倒入原材料,打开电机3,电机3带动减速器4,减速器4带动搅拌器5的中杆52,进而带动搅拌叶片51转动,混合液被搅拌的同时向上循环,同时由于重力作用,靠近混料罐1侧壁的混合液向下循环,混合液形成内部的上下往复循环,提高的搅拌效率,同时弹力杆53通过弹簧531的弹力作用将刮刀54一直压覆在混料罐1内壁上,随着中杆52的转动,刮刀54将混料罐1内壁粘附的原料刮下来重新进入原料的循环搅拌,搅拌混合液通过液位计7底部进入液位计7内,通过连通器原理使液位计7和混料罐1内的液面高度保持一致,方便了解混料罐1内液面情况,也可以观察原料混合情况,过滤接口71中的过滤棉72可以防止灰尘进入液位计7内,搅拌完成后关闭电机3,打开出料阀61,混合液从出料口6流出进入后续生产环节,液位计7内部有附着物时,可以将过滤接口71内的过滤棉72取出,然后外接清洗管道对液位计7内部进行清洗。As an embodiment of the present utility model: during actual use, close the discharge valve 61, pour raw materials from the feed port 2, turn on the motor 3, the motor 3 drives the reducer 4, the reducer 4 drives the middle rod 52 of the agitator 5, and then drives the stirring blade 51 to rotate, the mixed solution is stirred and circulates upwards, and at the same time, due to gravity, the mixed solution close to the side wall of the mixing tank 1 is circulated downwards, and the mixed solution forms an internal up and down reciprocating cycle, which improves the stirring efficiency. 54 has been pressing on the inner wall of the mixing tank 1. With the rotation of the middle rod 52, the scraper 54 scrapes off the raw materials adhered to the inner wall of the mixing tank 1 and re-enters the circulation of the raw materials. The stirred mixed liquid enters the liquid level gauge 7 through the bottom of the liquid level gauge 7. The liquid level gauge 7 and the liquid level in the mixing tank 1 are kept consistent through the principle of the connector, so that it is convenient to understand the liquid level in the mixing tank 1. After the completion, turn off the motor 3, open the discharge valve 61, and the mixed liquid flows out from the discharge port 6 to enter the subsequent production process. When there are attachments inside the liquid level gauge 7, the filter cotton 72 in the filter interface 71 can be taken out, and then an external cleaning pipe is connected to clean the inside of the liquid level gauge 7.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点,对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiment should be regarded as exemplary and non-restrictive, and the scope of the present utility model is defined by the appended claims rather than the above description, so it is intended that all changes falling within the meaning and scope of the equivalent requirements of the claims be included in the present utility model. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this description is described according to implementation modes, not each implementation mode only includes an independent technical solution. This description in the description is only for the sake of clarity. Those skilled in the art should take the description as a whole, and the technical solutions in the various embodiments can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
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| CN202320865738.9U Expired - Fee Related CN219376844U (en) | 2023-04-18 | 2023-04-18 | Mixing device for emulsifier production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219376844U (en) |
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2023
- 2023-04-18 CN CN202320865738.9U patent/CN219376844U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20230721 |