CN219376347U - Y-type filter cleaning system and medium conveying system - Google Patents
Y-type filter cleaning system and medium conveying system Download PDFInfo
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Abstract
本公开涉及一种Y型过滤器清洗系统以及介质输送系统,本Y型过滤器清洗系统包括Y型过滤器本体、第一开关阀、第二开关阀、旁路管道和第三开关阀;Y型过滤器本体具有进液口、出液口以及排污口,进液口与第一开关阀的第一端连接,第一开关阀的第二端用于与第一输送管道的出口连接,出液口与第二开关阀的第一端连接,第二开关阀的第二端用于与第二输送管道的入口连接;旁路管道的第一端用于与第一输送管道连接,旁路管道的第二端用于与第二输送管道连接,第三开关阀连接于旁路管道。本Y型过滤器清洗系统能够在清洗时通过旁路管道导流介质,依然可以正常输送介质,保证了企业的正常生产活动。
The disclosure relates to a Y-type filter cleaning system and a medium delivery system. The Y-type filter cleaning system includes a Y-type filter body, a first on-off valve, a second on-off valve, a bypass pipeline and a third on-off valve; the Y-type filter body has a liquid inlet, a liquid outlet, and a sewage discharge port. The liquid inlet is connected to the first end of the first on-off valve; The delivery pipeline is connected, the second end of the bypass pipeline is used to connect with the second delivery pipeline, and the third switching valve is connected to the bypass pipeline. The Y-type filter cleaning system can guide the medium through the bypass pipe during cleaning, and can still transport the medium normally, ensuring the normal production activities of the enterprise.
Description
技术领域technical field
本公开涉及过滤器反洗技术领域,具体地,涉及一种Y型过滤器清洗系统以及介质输送系统。The present disclosure relates to the technical field of filter backwashing, in particular to a Y-type filter cleaning system and a medium delivery system.
背景技术Background technique
Y型过滤器是输送介质管道系统中常用的一种过滤装置。Y型过滤器能够过滤输送介质中的杂质。为保证过滤效果,每隔一段时间需要对Y型过滤器进行清理。Y-type filter is a filter device commonly used in the pipeline system of conveying medium. The Y-type filter can filter the impurities in the conveying medium. In order to ensure the filtering effect, the Y-type filter needs to be cleaned every once in a while.
目前针对Y型过滤器的清理主要是将输送介质管道系统停机,停止对介质的输送,然后通过人工拆卸Y型过滤器的清理部位实现清理,但每次停机清理耗费的时间较长,导致经常无法正常输送介质,影响生产进度,进而影响企业的经济效益。At present, the cleaning of the Y-type filter is mainly to shut down the pipeline system of the conveying medium, stop the conveyance of the medium, and then manually disassemble the cleaning part of the Y-type filter to clean up. However, it takes a long time to clean each shutdown, which often leads to the failure of normal conveying of the medium, which affects the production progress and affects the economic benefits of the enterprise.
另外,在申请号为201910761964.0的专利申请中公开了一种全自动反冲洗Y型过滤器,其中Y型过滤器上采用两个蝶阀控制Y型过滤器的导通和截断,以实现清洗时截断Y型过滤器,该技术方案在对Y型过滤器清洗时,依然需要停机才能对Y型过滤器进行清洗,还是会影响生产进度。In addition, the patent application with application number 201910761964.0 discloses a fully automatic backwashing Y-type filter, in which two butterfly valves are used on the Y-type filter to control the conduction and cut-off of the Y-type filter, so as to cut off the Y-type filter during cleaning. When cleaning the Y-type filter, the technical solution still needs to be shut down to clean the Y-type filter, which will still affect the production progress.
实用新型内容Utility model content
本公开的目的是提供一种Y型过滤器清洗系统以及介质输送系统,以解决上述现有的Y型过滤器需要停机清洗的问题。The purpose of the present disclosure is to provide a Y-type filter cleaning system and a medium conveying system to solve the above-mentioned problem that the existing Y-type filter needs to be shut down for cleaning.
为了实现上述目的,本公开的一方面提供一种Y型过滤器清洗系统,包括Y型过滤器本体、第一开关阀、第二开关阀、旁路管道和第三开关阀;In order to achieve the above object, one aspect of the present disclosure provides a Y-type filter cleaning system, including a Y-type filter body, a first on-off valve, a second on-off valve, a bypass pipeline and a third on-off valve;
所述Y型过滤器本体具有进液口、出液口以及排污口,所述进液口与所述第一开关阀的第一端连接,所述第一开关阀的第二端用于与第一输送管道的出口连接,所述出液口与所述第二开关阀的第一端连接,所述第二开关阀的第二端用于与第二输送管道的入口连接;The Y-shaped filter body has a liquid inlet, a liquid outlet and a sewage outlet, the liquid inlet is connected to the first end of the first on-off valve, the second end of the first on-off valve is used to connect to the outlet of the first delivery pipeline, the liquid outlet is connected to the first end of the second on-off valve, and the second end of the second on-off valve is used to be connected to the inlet of the second delivery pipeline;
所述旁路管道的第一端用于与所述第一输送管道连接,所述旁路管道的第二端用于与所述第二输送管道连接,所述第三开关阀连接于所述旁路管道,所述第三开关阀用于导通或截断所述旁路管道。The first end of the bypass pipeline is used to connect to the first delivery pipeline, the second end of the bypass pipeline is used to connect to the second delivery pipeline, the third switch valve is connected to the bypass pipeline, and the third switch valve is used to conduct or block the bypass pipeline.
可选地,所述Y型过滤器清洗系统还包括过滤网,所述过滤网连接在所述旁路管道内,以使所述过滤网能够对从所述第一输送管道流入所述旁路管道中的介质过滤。Optionally, the Y-shaped filter cleaning system further includes a filter net connected in the bypass pipeline, so that the filter net can filter the medium flowing from the first delivery pipeline into the bypass pipeline.
可选地,所述过滤网位于所述旁路管道的第一端的端部;Optionally, the filter screen is located at the end of the first end of the bypass pipeline;
其中,所述过滤网凸出于所述旁路管道的第一端并延伸至所述第一输送管道内;或者,所述过滤网与所述旁路管道的第一端的端面齐平。Wherein, the filter screen protrudes from the first end of the bypass pipeline and extends into the first conveying pipeline; or, the filter screen is flush with the end surface of the first end of the bypass pipeline.
可选地,所述Y型过滤器本体包括Y型管体、过滤组件以及排污组件,所述进液口、所述出液口以及所述排污口均位于所述Y型管体上,所述过滤组件连接于所述排污组件,所述排污组件与所述排污口可拆卸地连接,所述过滤组件远离所述排污组件的一端伸入所述排污口与所述Y型管体的内壁接触并位于所述进液口和所述出液口之间。Optionally, the Y-shaped filter body includes a Y-shaped pipe body, a filter assembly, and a sewage discharge assembly. The liquid inlet, the liquid outlet, and the sewage discharge port are all located on the Y-shaped pipe body. The filter assembly is connected to the sewage discharge assembly. The sewage discharge assembly is detachably connected to the sewage discharge port.
可选地,所述排污组件包括连接部、排污管和第四开关阀,所述连接部连接于所述排污管的一端,所述连接部与所述排污口可拆卸地连接,所述排污管与所述排污口连通,所述过滤组件连接于所述连接部,所述第四开关阀连接于所述排污管,所述第四开关阀能够导通或截断所述排污管。Optionally, the sewage discharge assembly includes a connection part, a sewage discharge pipe and a fourth switch valve, the connection part is connected to one end of the sewage discharge pipe, the connection part is detachably connected to the sewage discharge port, the sewage discharge pipe communicates with the sewage discharge port, the filter assembly is connected to the connection part, the fourth switch valve is connected to the sewage discharge pipe, and the fourth switch valve can conduct or block the sewage discharge pipe.
可选地,所述连接部构造为第一连接法兰,所述排污口上形成有第二连接法兰,所述第一连接法兰和所述第二连接法兰通过螺栓连接。Optionally, the connecting portion is configured as a first connecting flange, a second connecting flange is formed on the sewage outlet, and the first connecting flange and the second connecting flange are connected by bolts.
可选地,所述Y型过滤器本体还包括反洗进水管和第五开关阀,所述反洗进水管连接于所述Y型管体,所述反洗进水管靠近所述进液口并位于所述过滤组件的上游,所述第五开关阀连接于所述反洗进水管,所述第五开关阀能够导通或截断所述反洗进水管。Optionally, the Y-shaped filter body further includes a backwash water inlet pipe and a fifth switch valve, the backwash water inlet pipe is connected to the Y-shaped pipe body, the backwash water inlet pipe is close to the liquid inlet and upstream of the filter assembly, the fifth switch valve is connected to the backwash water inlet pipe, and the fifth switch valve can conduct or block the backwash water inlet pipe.
可选地,所述Y型过滤器清洗系统还包括第一压力检测器和第二压力检测器,所述第一压力检测器用于连接于所述第一输送管道,所述第二压力检测器用于连接于所述第二输送管道。Optionally, the Y-type filter cleaning system further includes a first pressure detector and a second pressure detector, the first pressure detector is used to be connected to the first delivery pipeline, and the second pressure detector is used to be connected to the second delivery pipeline.
可选地,所述Y型过滤器清洗系统还包括控制器,所述第一开关阀、所述第二开关阀、所述第三开关阀、所述第四开关阀以及所述第五开关阀均为电动阀,所述第一开关阀、所述第二开关阀、所述第三开关阀、所述第四开关阀以及所述第五开关阀、所述第一压力检测器以及所述第二压力检测器均与所述控制器电连接。Optionally, the Y-type filter cleaning system further includes a controller, the first on-off valve, the second on-off valve, the third on-off valve, the fourth on-off valve and the fifth on-off valve are electric valves, the first on-off valve, the second on-off valve, the third on-off valve, the fourth on-off valve, the fifth on-off valve, the first pressure detector and the second pressure detector are all electrically connected to the controller.
本公开的第二方面还提供一种介质输送系统,包括第一输送管道、第二输送管道以及上述的Y型过滤器清洗系统,所述第一输送管道的出口与所述Y型过滤器清洗系统的第一开关阀的第二端连接,所述第二输送管道的入口与所述Y型过滤器清洗系统的第二开关阀的第二端连接。The second aspect of the present disclosure also provides a medium delivery system, including a first delivery pipeline, a second delivery pipeline and the above-mentioned Y-type filter cleaning system, the outlet of the first delivery pipeline is connected to the second end of the first on-off valve of the Y-type filter cleaning system, and the inlet of the second delivery pipeline is connected to the second end of the second on-off valve of the Y-type filter cleaning system.
上述技术方案,通过设置的旁路管道能够在Y型过滤器本体进行清洗时导流介质,使得第一输送管道和第二输送管道保持连通,从而不需要进行停机,依然可以正常输送介质,保证了企业的正常生产活动,保证了企业的经济效益。通过在旁路管道上设置第三开关阀,能够在需要清洗Y型过滤器本体才导通旁路管道,从而保证了在正常情况下介质的过滤输送。通过设置的第一开关阀和第二开关阀能够在Y型过滤器本体进行清洗时将介质输送中断,方便对Y型过滤器本体进行清洗。In the above technical solution, the bypass pipeline provided can guide the medium when the Y-shaped filter body is cleaned, so that the first conveying pipeline and the second conveying pipeline remain connected, so that the medium can still be transported normally without shutting down, ensuring the normal production activities of the enterprise and the economic benefits of the enterprise. By arranging the third on-off valve on the bypass pipeline, the bypass pipeline can be turned on only when the Y-shaped filter body needs to be cleaned, thereby ensuring the filtration and delivery of the medium under normal conditions. The provided first on-off valve and the second on-off valve can interrupt medium delivery when cleaning the Y-shaped filter body, which is convenient for cleaning the Y-shaped filter body.
本公开的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present disclosure will be described in detail in the detailed description that follows.
附图说明Description of drawings
附图是用来提供对本公开的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本公开,但并不构成对本公开的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present disclosure, and constitute a part of the description, together with the following specific embodiments, are used to explain the present disclosure, but do not constitute a limitation to the present disclosure. In the attached picture:
图1是本公开的一种实施方式的Y型过滤器清洗系统的结构示意图;Fig. 1 is a schematic structural view of a Y-type filter cleaning system according to an embodiment of the present disclosure;
图2是本公开的A处一种实施方式的过滤网的安装位置的结构示意图;Fig. 2 is a schematic structural view of the installation position of the filter screen of an embodiment of the present disclosure;
图3是本公开的A处另一种实施方式的过滤网的安装位置的结构示意图。Fig. 3 is a structural schematic diagram of the installation position of another embodiment of the filter screen at point A of the present disclosure.
附图标记说明Explanation of reference signs
1、第一输送管道;2、第一压力检测器;3、第一开关阀;4、第二开关阀;5、第二压力检测器;6、旁路管道;7、过滤网;8、第三开关阀;9、Y型过滤器本体;901、Y型管体;902、反洗进水管;903、第五开关阀;904、连接部;905、第四开关阀;906、排污管;907、过滤组件;908、进液口;909、出液口;910、排污口;10、第二输送管道。1. The first delivery pipeline; 2. The first pressure detector; 3. The first on-off valve; 4. The second on-off valve; 5. The second pressure detector; 6. Bypass pipe; 7. Filter screen; 8. The third on-off valve; 909, the liquid outlet; 910, the sewage outlet; 10, the second delivery pipeline.
具体实施方式Detailed ways
以下结合附图对本公开的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本公开,并不用于限制本公开。Specific embodiments of the present disclosure will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present disclosure, and are not intended to limit the present disclosure.
在本公开中,在未作相反说明的情况下,使用的方位词如“上、下、左、右”通常是附图的图面的方向定义的,“内、外”是指相关零部件的内、外。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the present disclosure, unless stated otherwise, the used orientation words such as "up, down, left, and right" are generally defined in the direction of the drawings, and "inside and outside" refer to the inside and outside of related components. In addition, the terms "first", "second", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
在本公开的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本公开中的具体含义。In the description of the present disclosure, it should also be noted that, unless otherwise specified and limited, the terms "setting" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a direct connection, or an indirect connection through an intermediary, or it can be an internal connection between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present disclosure according to specific situations.
Y型过滤器是输送介质管道系统中常用的一种过滤装置。Y型过滤器通常安装在泵送装置或其它设备的进口端,Y型过滤器能够过滤输送介质中的杂质,以保护泵、阀门及设备的正常使用。而为保证过滤效果,每隔一段时间需要对Y型过滤器进行清理。Y-type filter is a filter device commonly used in the pipeline system of conveying medium. Y-type filters are usually installed at the inlet of pumping devices or other equipment. Y-type filters can filter impurities in the conveying medium to protect the normal use of pumps, valves and equipment. In order to ensure the filtering effect, the Y-type filter needs to be cleaned every once in a while.
目前针对Y型过滤器的清理主要是将输送介质管道系统停机,停止对介质的输送,然后通过人工拆卸Y型过滤器的清理部位实现清理,但每次停机清理耗费的时间较长,导致经常无法正常输送介质,影响生产进度,进而影响企业的经济效益。At present, the cleaning of the Y-type filter is mainly to shut down the pipeline system of the conveying medium, stop the conveyance of the medium, and then manually disassemble the cleaning part of the Y-type filter to clean up. However, it takes a long time to clean each shutdown, which often leads to the failure of normal conveying of the medium, which affects the production progress and affects the economic benefits of the enterprise.
另外,目前通过人工清理Y型过滤器也存在一些弊端,比如Y型过滤器的安装空间较为局限,人工在进行拆卸时,十分不便于操作,同时还存在一定发生碰撞的安全隐患。还有,关于Y型过滤器的清理周期也只能凭人工的经验进行,可能导致杂质堆积无法及时清理,也有可能过度操作,导致工人工作量高。还有若是输送的介质为酸、碱、有毒有害化学品、热水等等的情况下,不但需要停机操作,还需要对工人进行严密的防护措施,否则容易出现安全隐患。以上弊端都增加企业的生产成本和运行维护成本,均影响企业的经济效益。In addition, there are still some disadvantages in manually cleaning the Y-type filter. For example, the installation space of the Y-type filter is relatively limited, and it is very inconvenient to operate when manually dismantling it. At the same time, there is a certain safety hazard of collision. In addition, the cleaning cycle of the Y-type filter can only be carried out based on manual experience, which may lead to impurity accumulation that cannot be cleaned in time, and may also be over-operated, resulting in high workload for workers. In addition, if the medium to be transported is acid, alkali, toxic and harmful chemicals, hot water, etc., not only need to stop the operation, but also need to take strict protective measures for workers, otherwise it is easy to cause safety hazards. The above drawbacks all increase the production cost and operation and maintenance cost of the enterprise, and all affect the economic benefits of the enterprise.
为此,如图1-图3所示,本公开的一方面提供一种Y型过滤器清洗系统包括Y型过滤器本体9、第一开关阀3、第二开关阀4、旁路管道6和第三开关阀8。To this end, as shown in FIGS. 1-3 , an aspect of the present disclosure provides a Y-type filter cleaning system including a Y-type filter body 9 , a first on-off valve 3 , a second on-off valve 4 , a bypass pipe 6 and a third on-off valve 8 .
Y型过滤器本体9具有进液口908、出液口909以及排污口910,进液口908与第一开关阀3的第一端连接,第一开关阀3的第二端用于与第一输送管道1的出口连接,出液口909与第二开关阀4的第一端连接,第二开关阀4的第二端用于与第二输送管道10的入口连接。The Y-shaped filter body 9 has a liquid inlet 908, a liquid outlet 909 and a sewage outlet 910. The liquid inlet 908 is connected to the first end of the first switch valve 3, and the second end of the first switch valve 3 is used to be connected to the outlet of the first delivery pipeline 1. The liquid outlet 909 is connected to the first end of the second switch valve 4, and the second end of the second switch valve 4 is used to be connected to the inlet of the second delivery pipeline 10.
旁路管道6的第一端用于与第一输送管道1连接,旁路管道6的第二端用于与第二输送管道10连接,第三开关阀8连接于旁路管道6,第三开关阀8用于导通或截断旁路管道6。The first end of the bypass pipeline 6 is used to connect with the first delivery pipeline 1 , the second end of the bypass pipeline 6 is used to connect with the second delivery pipeline 10 , the third switch valve 8 is connected to the bypass pipeline 6 , and the third switch valve 8 is used to conduct or block the bypass pipeline 6 .
其中,第一输送管道1输送的介质能够经第一开关阀3、进液口908进入到Y型过滤器本体9,使得介质在Y型过滤器本体9中过滤,经过滤后的介质能够经出液口909、第二开关阀4进入第二输送管道10中,由第二输送管道10输送走。Wherein, the medium transported by the first delivery pipeline 1 can enter the Y-shaped filter body 9 through the first switch valve 3 and the liquid inlet 908, so that the medium is filtered in the Y-shaped filter body 9, and the filtered medium can enter the second delivery pipeline 10 through the liquid outlet 909 and the second switch valve 4, and be transported away by the second delivery pipeline 10.
其中,第一开关阀3能够将进液口908与第一输送管道1导通或者截断,从而可以选择是否将介质导入到Y型过滤器本体9中。第二开关阀4能够将出液口909与第二输送管道10导通或者截断,从而可以选择是否将介质从Y型过滤器本体9导出到第二输送管道10中。Wherein, the first on-off valve 3 can connect or block the liquid inlet 908 and the first delivery pipe 1 , so that it is possible to choose whether to introduce the medium into the Y-shaped filter body 9 . The second on-off valve 4 can connect or block the liquid outlet 909 with the second delivery pipeline 10 , so that it is possible to choose whether to export the medium from the Y-shaped filter body 9 to the second delivery pipeline 10 .
其中,旁路管道6用于将第一输送管道1和第二输送管道10直连,第三开关阀8能够导通或截断旁路管道6。Wherein, the bypass pipeline 6 is used to directly connect the first delivery pipeline 1 and the second delivery pipeline 10 , and the third switching valve 8 can conduct or block the bypass pipeline 6 .
可以理解的是,当需要对Y型过滤器本体9进行清洗时,可以将第一开关阀3和第二开关阀4关闭,使得介质不流经Y型过滤器本体9。此时将第三开关阀8打开,使得介质流经旁路管道6,从而第一输送管道1通过旁路管道6与第二输送管道10连接,能够保证介质输送,同时又能够对Y型过滤器本体9进行清洗,使得不停机中断介质输送,从而保证生产进度。It can be understood that when the Y-shaped filter body 9 needs to be cleaned, the first on-off valve 3 and the second on-off valve 4 can be closed so that the medium does not flow through the Y-shaped filter body 9 . At this time, the third on-off valve 8 is opened, so that the medium flows through the bypass pipeline 6, so that the first conveying pipeline 1 is connected to the second conveying pipeline 10 through the bypass pipeline 6, which can ensure medium conveyance, and at the same time, the Y-shaped filter body 9 can be cleaned, so that the medium conveyance is interrupted without stopping the machine, thereby ensuring the production progress.
上述技术方案中,通过设置的旁路管道6能够在Y型过滤器本体9进行清洗时导流介质,使得第一输送管道1和第二输送管道10保持连通,从而不需要进行停机,依然可以正常输送介质,保证了企业的正常生产活动,保证了企业的经济效益。通过在旁路管道6上设置第三开关阀8,能够在需要清洗Y型过滤器本体9才导通旁路管道6,从而保证了在正常情况下介质的过滤输送。通过设置的第一开关阀3和第二开关阀4能够在Y型过滤器本体9进行清洗时将介质输送中断,方便对Y型过滤器本体9进行清洗。In the above technical solution, the bypass pipeline 6 provided can guide the medium when the Y-shaped filter body 9 is cleaned, so that the first delivery pipeline 1 and the second delivery pipeline 10 remain connected, so that the medium can still be transported normally without shutting down, ensuring the normal production activities of the enterprise and the economic benefits of the enterprise. By setting the third on-off valve 8 on the bypass pipeline 6, the bypass pipeline 6 can be connected only when the Y-shaped filter body 9 needs to be cleaned, thereby ensuring the filtration and delivery of the medium under normal conditions. The provided first on-off valve 3 and second on-off valve 4 can interrupt medium delivery when the Y-shaped filter body 9 is being cleaned, which is convenient for cleaning the Y-shaped filter body 9 .
可选地,本公开的一种实施方式中,Y型过滤器清洗系统还包括过滤网7,过滤网7连接在旁路管道6内,以使过滤网7能够对从第一输送管道1流入旁路管道6中的介质过滤。Optionally, in an embodiment of the present disclosure, the Y-type filter cleaning system further includes a filter 7 connected in the bypass pipeline 6 so that the filter 7 can filter the medium flowing from the first delivery pipeline 1 into the bypass pipeline 6 .
其中,本实施方式中,过滤网7能够对从第一输送管道1流入旁路管道6中的介质过滤,从而可以保证对介质的过滤作用,避免介质中携带的杂质进入到下一工序或者设备中。Among them, in this embodiment, the filter 7 can filter the medium flowing into the bypass pipeline 6 from the first conveying pipeline 1, so as to ensure the filtering effect on the medium and prevent the impurities carried in the medium from entering the next process or equipment.
如图3所示,可选地,本公开的一种实施方式中,过滤网7位于旁路管道6的第一端的端部。As shown in FIG. 3 , optionally, in an embodiment of the present disclosure, the filter screen 7 is located at the end of the first end of the bypass pipe 6 .
其中,过滤网7凸出于旁路管道6的第一端并延伸至第一输送管道1内。Wherein, the filter screen 7 protrudes from the first end of the bypass pipeline 6 and extends into the first delivery pipeline 1 .
其中,本实施方式中,过滤网7能够对输送的介质中的杂质进行过滤,通过将过滤网7设置在旁路管道6的第一端的端部,使得经过滤网7过滤出来的杂质仍然保留在第一输送管道1中,以避免输送的介质中杂质进入到旁路管道6中,不利于后期清理。Wherein, in this embodiment, the filter screen 7 can filter the impurities in the conveyed medium, and by setting the filter screen 7 at the end of the first end of the bypass pipe 6, the impurities filtered out by the filter screen 7 are still retained in the first conveying pipe 1, so as to prevent the impurities in the conveyed medium from entering the bypass pipe 6, which is not conducive to later cleaning.
在本实施方式中,通过将过滤网7凸出于旁路管道6的第一端,使得过滤网7一部分伸入到第一输送管道1中,从而过滤网7过滤的杂质可以在后续重新启用Y型过滤器本体9时,将过滤网7过滤的杂质冲刷到Y型过滤器本体9的排污口910处,可以方便清理该部分杂质,从而避免了过多的杂质在过滤网7的表面沉积,影响过滤效果。In this embodiment, by protruding the filter screen 7 from the first end of the bypass pipeline 6, a part of the filter screen 7 is extended into the first delivery pipeline 1, so that the impurities filtered by the filter screen 7 can be washed to the sewage outlet 910 of the Y-shaped filter body 9 when the Y-shaped filter body 9 is re-used in the follow-up.
可以理解的是,当Y型过滤器本体9在进行清洗时,第一输送管道1中的介质穿过过滤网7进入到旁路管道6中,介质中的杂质被过滤网7拦截在过滤网7的表面。当Y型过滤器本体9清洗结束后,Y型过滤器本体9启用,而第三开关阀8将旁路管道6截断,随着第一输送管道1中的介质流动,能够将过滤网7表面拦截的杂质冲刷进入到Y型过滤器本体9中,由Y型过滤器本体9再次过滤拦截,并可随Y型过滤器本体9下一次清洗时被清理,从而可以延长本Y型过滤器清洗系统的使用寿命。It can be understood that when the Y-shaped filter body 9 is being cleaned, the medium in the first conveying pipeline 1 enters the bypass pipeline 6 through the filter 7 , and the impurities in the medium are intercepted by the filter 7 on the surface of the filter 7 . After the cleaning of the Y-type filter body 9 is completed, the Y-type filter body 9 is enabled, and the third on-off valve 8 cuts off the bypass pipeline 6. With the flow of the medium in the first conveying pipeline 1, the impurities intercepted on the surface of the filter screen 7 can be washed into the Y-type filter body 9, filtered and intercepted by the Y-type filter body 9 again, and can be cleaned with the next cleaning of the Y-type filter body 9, thereby prolonging the service life of the Y-type filter cleaning system.
如图2所示,可选地,本公开的另一种实施方式中,过滤网7位于旁路管道6的第一端的端部。As shown in FIG. 2 , optionally, in another embodiment of the present disclosure, the filter screen 7 is located at the end of the first end of the bypass pipe 6 .
其中,过滤网7与旁路管道6的第一端的端面齐平。Wherein, the filter screen 7 is flush with the end face of the first end of the bypass pipe 6 .
其中,本实施方式中,通过将过滤网7的表面与旁路管道6的第一端的端面齐平,也可以使得被过滤网7拦截的杂质仍然位于第一输送管道1内,避免杂质处于旁路管道6中而无法有效清理。Wherein, in the present embodiment, by flushing the surface of the filter screen 7 with the end face of the first end of the bypass pipe 6, the impurities intercepted by the filter screen 7 can still be located in the first delivery pipe 1, so as to prevent the impurities from being in the bypass pipe 6 and cannot be effectively cleaned.
可选地,本公开的一种实施方式中,Y型过滤器本体9包括Y型管体901、过滤组件907以及排污组件,进液口908、出液口909以及排污口910均位于Y型管体901上,过滤组件907连接于排污组件,排污组件与排污口910可拆卸地连接,过滤组件907远离排污组件的一端伸入排污口910与Y型管体901的内壁接触并位于进液口908和出液口909之间。Optionally, in one embodiment of the present disclosure, the Y-shaped filter body 9 includes a Y-shaped pipe body 901, a filter assembly 907, and a sewage discharge assembly. The liquid inlet 908, the liquid outlet 909, and the sewage discharge port 910 are all located on the Y-shaped pipe body 901. The filter assembly 907 is connected to the sewage discharge assembly. The sewage discharge assembly is detachably connected to the sewage discharge port 910. The inner wall contacts and is located between the liquid inlet 908 and the liquid outlet 909 .
其中,本实施方式中,Y型管体901具有三个口,即分别为进液口908、出液口909以及排污口910。在一些示例中,进液口908和出液口909位于Y型管体901的两端,而排污口910位于Y型管体901的中部。Wherein, in this embodiment, the Y-shaped pipe body 901 has three ports, namely, the liquid inlet port 908 , the liquid outlet port 909 and the sewage discharge port 910 . In some examples, the liquid inlet 908 and the liquid outlet 909 are located at both ends of the Y-shaped pipe body 901 , while the sewage outlet 910 is located in the middle of the Y-shaped pipe body 901 .
其中,过滤组件907能够对经进液口908流入的介质进行过滤,以拦截介质中的杂质,过滤后的介质能够从出液口909排出。排污组件与排污口910能够进行分离,当需要对Y型过滤器本体9内拦截的杂质进行清理时,可通过排污组件将拦截的杂质排出清理。而当需要对过滤组件907进行更换或者维护时,可将排污组件从排污口910上取下,进行更换或维护,从而可以保证过滤效果。Wherein, the filter assembly 907 can filter the medium flowing in through the liquid inlet 908 to intercept impurities in the medium, and the filtered medium can be discharged from the liquid outlet 909 . The sewage assembly and the sewage outlet 910 can be separated. When the impurities intercepted in the Y-shaped filter body 9 need to be cleaned, the intercepted impurities can be discharged and cleaned through the sewage assembly. And when the filter assembly 907 needs to be replaced or maintained, the sewage discharge assembly can be removed from the sewage outlet 910 for replacement or maintenance, thereby ensuring the filtering effect.
其中,为了保证过滤效果,过滤组件907远离排污组件的一端位于进液口908和出液口909之间,且过滤组件907远离排污组件的一端与Y型管体901的内壁接触,以使输送介质从进液口908进入后经过滤组件907过滤,再从出液口909排出。因此,可以理解的是,从进液口908进入的介质全部需要穿过过滤组件907,才能从出液口909排出。Wherein, in order to ensure the filtering effect, the end of the filter assembly 907 away from the sewage assembly is located between the liquid inlet 908 and the liquid outlet 909, and the end of the filter assembly 907 away from the sewage assembly is in contact with the inner wall of the Y-shaped pipe body 901, so that the conveying medium enters from the liquid inlet 908 and is filtered by the filter assembly 907, and then discharged from the liquid outlet 909. Therefore, it can be understood that all media entering from the liquid inlet 908 must pass through the filter assembly 907 before being discharged from the liquid outlet 909 .
在一些示例中,过滤组件907可为圆筒结构的过滤筛网。In some examples, filter assembly 907 may be a filter screen in a cylindrical configuration.
可选地,本公开的一种实施方式中,排污组件包括连接部904、排污管906和第四开关阀905,连接部904连接于排污管906的一端,连接部904与排污口910可拆卸地连接,排污管906与排污口910连通,过滤组件907连接于连接部904,第四开关阀905连接于排污管906,第四开关阀905能够导通或截断排污管906。Optionally, in one embodiment of the present disclosure, the sewage assembly includes a connection part 904, a sewage pipe 906, and a fourth switch valve 905. The connection part 904 is connected to one end of the sewage pipe 906, and the connection part 904 is detachably connected to the sewage outlet 910. Or cut off the sewage pipe 906.
其中,本实施方式中,连接部904与排污管906的一端的外侧壁连接,从而使得排污管906能够与排污口910连通,通过排污管906能够将排污口910处沉积的杂质排出。Wherein, in this embodiment, the connecting portion 904 is connected to the outer wall of one end of the sewage pipe 906, so that the sewage pipe 906 can communicate with the sewage outlet 910, and the impurities deposited at the sewage outlet 910 can be discharged through the sewage pipe 906.
可以理解的是,当需要进行排污时,可将第四开关阀905打开,使得排污管906导通,此时排污口910处沉积的杂质可以从排污管906排出。而当需要对整个过滤组件907进行更换或维护时,将连接部904与排污口910拆卸分离即可。It can be understood that, when it is necessary to discharge the sewage, the fourth on-off valve 905 can be opened to make the sewage pipe 906 conduct, and at this time, the impurities deposited at the sewage outlet 910 can be discharged from the sewage pipe 906 . However, when the entire filter assembly 907 needs to be replaced or maintained, it is sufficient to disassemble and separate the connecting portion 904 from the sewage outlet 910 .
可选地,本公开的一种实施方式中,连接部904构造为第一连接法兰,排污口910上形成有第二连接法兰,第一连接法兰和第二连接法兰通过螺栓连接。Optionally, in an embodiment of the present disclosure, the connecting portion 904 is configured as a first connecting flange, and the sewage outlet 910 is formed with a second connecting flange, and the first connecting flange and the second connecting flange are connected by bolts.
其中,本实施方式中,第一连接法兰与排污管906的第一端的端部一体成型,第二连接法兰与排污口910的端部一体成型,第一连接法兰和第二连接法兰通过螺栓进行连接,从而方便排污管906与排污口910的连接和拆卸。Wherein, in this embodiment, the first connecting flange is integrally formed with the end of the first end of the sewage pipe 906, the second connecting flange is integrally formed with the end of the sewage outlet 910, and the first connecting flange and the second connecting flange are connected by bolts, thereby facilitating the connection and disassembly of the sewage pipe 906 and the sewage outlet 910.
可选地,本公开的一种实施方式中,Y型过滤器本体9还包括反洗进水管902和第五开关阀903,反洗进水管902连接于Y型管体901,反洗进水管902靠近进液口908并位于过滤组件907的上游,第五开关阀903连接于反洗进水管902,第五开关阀903能够导通或截断反洗进水管902。Optionally, in one embodiment of the present disclosure, the Y-shaped filter body 9 further includes a backwash inlet pipe 902 and a fifth switch valve 903. The backwash inlet pipe 902 is connected to the Y-shaped pipe body 901. The backwash water inlet pipe 902 is close to the liquid inlet 908 and is located upstream of the filter assembly 907. The fifth switch valve 903 is connected to the backwash water inlet pipe 902. The fifth switch valve 903 can conduct or block the backwash water inlet pipe 902.
其中,本实施方式中,反洗进水管902用于向Y型管体901内导入清水,以便对Y型管体901内进行清洗。通过将反洗进水管902靠近进液口908并位于过滤组件907的上游,使得经反洗进水管902导入的清水能够对过滤组件907进行冲刷,使得将过滤组件907上拦截的杂质冲掉,此时打开第四开关阀905,导入的清水能够携带杂质从排污管906排出,实现对Y型过滤器本体9的反洗。Wherein, in this embodiment, the backwash water inlet pipe 902 is used to introduce clean water into the Y-shaped pipe body 901 so as to clean the inside of the Y-shaped pipe body 901 . By backwashing water inlet pipe 902 close to liquid inlet 908 and positioned at the upstream of filter assembly 907, the clean water introduced through backwash water inlet pipe 902 can flush filter assembly 907, so that the impurity intercepted on filter assembly 907 is washed away. At this time, the fourth on-off valve 905 is opened, and the imported clean water can carry impurities and discharge from sewage discharge pipe 906, so as to realize the backwashing of Y-type filter body 9.
其中,第五开关阀903能够根据需要导通或截断反洗进水管902,当需要清洗时,第五开关阀903打开,当不需要清洗时,第五开关阀903关闭。Wherein, the fifth on-off valve 903 can conduct or cut off the backwash water inlet pipe 902 according to needs. When cleaning is required, the fifth on-off valve 903 is opened, and when cleaning is not required, the fifth on-off valve 903 is closed.
可选地,本公开的一种实施方式中,Y型过滤器清洗系统还包括第一压力检测器2和第二压力检测器5,第一压力检测器2用于连接于第一输送管道1,第二压力检测器5用于连接于第二输送管道10。Optionally, in one embodiment of the present disclosure, the Y-type filter cleaning system further includes a first pressure detector 2 and a second pressure detector 5, the first pressure detector 2 is used to connect to the first delivery pipeline 1, and the second pressure detector 5 is used to connect to the second delivery pipeline 10.
其中,本实施方式中,第一压力检测器2靠近进液口908,第二压力检测器5靠近出液口909。第一压力检测器2用于检测第一输送管道1中介质的压力,也即是进液口908处介质的压力,第二压力检测器5用于检测第二输送管道10中介质的压力,也即是出液口909处介质的压力,通过对比第一压力检测器2和第二压力检测器5的压力数值,可以判断是否需要对Y型过滤器本体9进行清洗。Wherein, in this embodiment, the first pressure detector 2 is close to the liquid inlet 908 , and the second pressure detector 5 is close to the liquid outlet 909 . The first pressure detector 2 is used to detect the pressure of the medium in the first delivery pipeline 1, that is, the pressure of the medium at the liquid inlet 908, and the second pressure detector 5 is used to detect the pressure of the medium in the second delivery pipeline 10, that is, the pressure of the medium at the liquid outlet 909. By comparing the pressure values of the first pressure detector 2 and the second pressure detector 5, it can be judged whether the Y-shaped filter body 9 needs to be cleaned.
可以理解的是,当第一压力检测器2与第二压力检测器5检测到的压力差值过大时,可关闭第一开关阀3和第二开关阀4,将第四开关阀905和第五开关阀903打开,导入清水进行反洗,从而可以方便判断是否需要对Y型过滤器本体9进行清洗。It can be understood that when the pressure difference detected by the first pressure detector 2 and the second pressure detector 5 is too large, the first on-off valve 3 and the second on-off valve 4 can be closed, the fourth on-off valve 905 and the fifth on-off valve 903 can be opened, and clean water can be introduced for backwashing, so that it is convenient to judge whether the Y-type filter body 9 needs to be cleaned.
在一些示例中,第一压力检测器2和第二压力检测器5可为带有数显的压力表,人工可通过观察进行判断是否需要对Y型过滤器本体9进行清洗。In some examples, the first pressure detector 2 and the second pressure detector 5 can be pressure gauges with a digital display, and a person can judge whether the Y-shaped filter body 9 needs to be cleaned through observation.
可选地,本公开的一种实施方式中,Y型过滤器清洗系统还包括控制器,第一开关阀3、第二开关阀4、第三开关阀8、第四开关阀905以及第五开关阀903均为电动阀,第一开关阀3、第二开关阀4、第三开关阀8、第四开关阀905以及第五开关阀903、第一压力检测器2以及第二压力检测器5均与控制器电连接。Optionally, in one embodiment of the present disclosure, the Y-type filter cleaning system further includes a controller, the first switch valve 3, the second switch valve 4, the third switch valve 8, the fourth switch valve 905 and the fifth switch valve 903 are all electric valves, the first switch valve 3, the second switch valve 4, the third switch valve 8, the fourth switch valve 905 and the fifth switch valve 903, the first pressure detector 2 and the second pressure detector 5 are all electrically connected to the controller.
其中,本实施方式中,第一开关阀3、第二开关阀4、第三开关阀8、第四开关阀905以及第五开关阀903均可以通过控制器来电动控制打开、关闭以及开度。Among them, in this embodiment, the first on-off valve 3 , the second on-off valve 4 , the third on-off valve 8 , the fourth on-off valve 905 and the fifth on-off valve 903 can all be electronically controlled to open, close and open by a controller.
其中,第一压力检测器2和第二压力检测器5均可为压力变送器,第一压力检测器2和第二压力检测器5能够将检测的压力数据反馈至控制器,控制器根据第一压力检测器2和第二压力检测器5的压差来控制第一开关阀3、第二开关阀4、第三开关阀8、第四开关阀905以及第五开关阀903。在一些示例中,控制器可为单片机,也可为PLC控制器。Wherein, both the first pressure detector 2 and the second pressure detector 5 can be pressure transmitters, the first pressure detector 2 and the second pressure detector 5 can feed back the detected pressure data to the controller, and the controller controls the first on-off valve 3, the second on-off valve 4, the third on-off valve 8, the fourth on-off valve 905 and the fifth on-off valve 903 according to the pressure difference between the first pressure detector 2 and the second pressure detector 5. In some examples, the controller can be a single chip microcomputer or a PLC controller.
可以理解的是,当第一压力检测器2和第二压力检测器5的压差大于设定阈值时,代表Y型过滤器本体9应该清洗,控制器能够控制第一开关阀3和第二开关阀4关闭,控制第三开关阀8打开,使得输送介质导流至旁路通道,控制第四开关阀905和第五开关阀903打开,导入清水对过滤组件907进行冲刷清洗,并将清洗废水从排污管906排出,实现整个自动化清洗,不需要人工干预,清洗效率高。It can be understood that when the pressure difference between the first pressure detector 2 and the second pressure detector 5 is greater than the set threshold, it represents the Y -type filter body 9 should be cleaned. The controller can control the first switch valve 3 and the second switch valve 4, and the third switch valve 8 is opened, so that the conveying medium is diversion to the bypass channel. Rush and cleaning the filter component 907, and discharge the cleaning wastewater from the sewage pipe 906 to achieve the entire automated cleaning without manual intervention and high cleaning efficiency.
当清洗完成后,控制器能够控制第一开关阀3和第二开关阀4打开,控制第三开关阀8、第四开关阀905和第五开关阀903关闭,恢复介质正常输送。After the cleaning is completed, the controller can control the first on-off valve 3 and the second on-off valve 4 to open, and control the third on-off valve 8, the fourth on-off valve 905 and the fifth on-off valve 903 to close, so as to restore the normal delivery of the medium.
本Y型过滤器清洗系统能够不停机对Y型过滤器本体9进行清洗,可以保证正常输送介质,保证正常的生产需要。另外本Y型过滤器清洗系统使用寿命长,能够自动化进行清洗,不需要人工过多操作,减轻了工人的工作量,同时也降低了发生安全事故的风险。The Y-type filter cleaning system can clean the Y-type filter body 9 without stopping the machine, which can ensure normal conveying medium and normal production needs. In addition, the Y-type filter cleaning system has a long service life and can be cleaned automatically without excessive manual operations, which reduces the workload of workers and reduces the risk of safety accidents.
本公开的第二方面还提供一种介质输送系统,包括第一输送管道1、第二输送管道10以及上述的Y型过滤器清洗系统,第一输送管道1的出口与Y型过滤器清洗系统的第一开关阀3的第二端连接,第二输送管道10的入口与Y型过滤器清洗系统的第二开关阀4的第二端连接。The second aspect of the present disclosure also provides a medium delivery system, including a first delivery pipeline 1, a second delivery pipeline 10 and the above-mentioned Y-type filter cleaning system, the outlet of the first delivery pipeline 1 is connected to the second end of the first on-off valve 3 of the Y-type filter cleaning system, and the inlet of the second delivery pipeline 10 is connected to the second end of the second on-off valve 4 of the Y-type filter cleaning system.
以上结合附图详细描述了本公开的优选实施方式,但是,本公开并不限于上述实施方式中的具体细节,在本公开的技术构思范围内,可以对本公开的技术方案进行多种简单变型,这些简单变型均属于本公开的保护范围。The preferred embodiments of the present disclosure have been described in detail above in conjunction with the accompanying drawings. However, the present disclosure is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present disclosure, various simple modifications can be made to the technical solutions of the present disclosure. These simple modifications all belong to the protection scope of the present disclosure.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本公开对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific implementation manners may be combined in any suitable manner if there is no contradiction. In order to avoid unnecessary repetition, the present disclosure will not further describe various possible combinations.
此外,本公开的各种不同的实施方式之间也可以进行任意组合,只要其不违背本公开的思想,其同样应当视为本公开所公开的内容。In addition, various implementations of the present disclosure can be combined arbitrarily, as long as they do not violate the idea of the present disclosure, they should also be regarded as the content disclosed in the present disclosure.
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