CN219372230U - Wire twisting machine for flat wire motor - Google Patents

Wire twisting machine for flat wire motor Download PDF

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Publication number
CN219372230U
CN219372230U CN202320528355.2U CN202320528355U CN219372230U CN 219372230 U CN219372230 U CN 219372230U CN 202320528355 U CN202320528355 U CN 202320528355U CN 219372230 U CN219372230 U CN 219372230U
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wire
twisting
flat
stator
wire twisting
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余洪祥
周华国
廖建勇
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Shenzhen Honest Intelligent Equipment Co Ltd
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Shenzhen Honest Intelligent Equipment Co Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/64—Electric machine technologies in electromobility

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Abstract

The utility model discloses a wire twisting machine for a flat wire motor, which relates to the technical field of new energy automobiles, and comprises a frame, a conveying mechanism, a wire twisting mechanism and a transferring mechanism, wherein the transferring mechanism is provided with a first wire protecting component for protecting the upper side of a flat wire of a stator; the wire twisting mechanism comprises a wire twisting component and a second wire protecting component, wherein the second wire protecting component is elastically arranged above the wire twisting component in a lifting manner; the first wire protection component is movably corresponding to the upper side of the stator flat wire, and the second wire protection component is corresponding to the lower side of the stator flat wire; the wire twisting assembly comprises a wire twisting driving device, a wire twisting lower die and a wire twisting upper die; the flat wires on the upper side and the lower side of the stator are protected by adopting the first wire protection assembly and the second wire protection assembly, so that the defective rate is reduced; the twisting mechanism is adopted to twist flat wires with different layers, so that the application range is wide; the twisting upper die and the twisting lower die are detachably clamped, so that the twisting upper die and the twisting lower die are convenient to replace and disassemble.

Description

扁线电机用扭线机Twisting machine for flat wire motor

技术领域technical field

本实用新型涉及新能源汽车领域技术,尤其是指一种扁线电机用扭线机。The utility model relates to the technology in the field of new energy vehicles, in particular to a twisting machine for flat wire motors.

背景技术Background technique

随着新能源汽车技术的快速发展,对应用于新能源汽车中的电机也提出了更高的要求,扁线电机具有高槽满率、高功率和高扭矩的优点,同时具有良好的散热性能,因而得到广泛运用。扁线电机在组装生产过程中,需要将扁线进行扭线处理以便于后续的焊接;现有技术对于定子扁线的扭线通常存在由于缺少护线组件而造成端部的扁线弯折的现象,一方面影响扁线扭线效果,另一方面会破坏扁线外侧的绝缘纸槽,造成次品率高的技术问题;因此,针对此现状,迫切需要开发一种扁线电机用扭线机,以满足实际使用的需要。With the rapid development of new energy vehicle technology, higher requirements are put forward for motors used in new energy vehicles. Flat wire motors have the advantages of high slot fill rate, high power and high torque, and have good heat dissipation performance , so it is widely used. During the assembly and production process of the flat wire motor, the flat wire needs to be twisted to facilitate subsequent welding; in the prior art, the flat wire at the end is usually bent due to the lack of wire protection components for the twisted wire of the stator flat wire. On the one hand, it affects the twisting effect of the flat wire, and on the other hand, it will damage the insulating paper groove outside the flat wire, causing technical problems of high defective rate; therefore, in view of this situation, it is urgent to develop a twisted wire for flat wire motors. machine to meet the needs of actual use.

实用新型内容Utility model content

有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种扁线电机用扭线机,其通过采用第一护线组件和第二护线组件将定子上侧和下侧的扁线护住,降低了次品率;采用扭线机构实现了对不同层数的扁线进行扭线,适用范围广;扭线上模与扭线下模可分离式卡接,便于更换和拆装。In view of this, the utility model aims at the deficiencies in the prior art, and its main purpose is to provide a twisting machine for flat wire motors, which uses the first wire protection assembly and the second wire protection assembly to connect the upper side and the lower side of the stator The flat wire on the side is protected to reduce the rate of defective products; the twisting mechanism is used to realize the twisting of flat wires with different layers, which has a wide range of applications; Replacement and disassembly.

为实现上述目的,本实用新型采用如下之技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种扁线电机用扭线机,其包括机架、用于传送定子的传送机构、用于扭弯定子扁线的扭线机构和用于将传送机构上的定子转移至扭线机构上的转移机构,该转移机构位于传送机构和扭线机构之间;该转移机构具有用于护住定子扁线上侧的第一护线组件;该扭线机构包括扭线组件和用于护住定子扁线下侧的第二护线组件,该第二护线组件弹性可升降式安装于扭线组件的上方;该第一护线组件可移动式与定子扁线的上侧相对应,该第二护线组件与定子扁线的下侧相对应;所述扭线组件包括扭线驱动装置、扭线下模和扭线上模,该扭线下模安装于扭线驱动装置的输出端,该扭线上模可分离式卡接于扭线下模的上方。A wire twisting machine for a flat wire motor, which includes a frame, a transmission mechanism for transmitting the stator, a wire twisting mechanism for twisting and bending the flat wire of the stator, and a wire twisting mechanism for transferring the stator on the transmission mechanism to the wire twisting mechanism A transfer mechanism, the transfer mechanism is located between the transmission mechanism and the twisting mechanism; the transfer mechanism has a first wire protection assembly for protecting the upper side of the stator flat wire; the twisting mechanism includes a twisting wire assembly and a wire protection assembly for protecting the stator The second wire protection assembly on the lower side of the flat wire, the second wire protection assembly is elastically liftable and installed above the twisted wire assembly; the first wire protection assembly is movably corresponding to the upper side of the stator flat wire, the second wire protection assembly is The second wire protection assembly corresponds to the lower side of the stator flat wire; the twisted wire assembly includes a twisted wire drive device, a twisted wire lower die and a twisted wire die, the twisted wire lower die is installed on the output end of the twisted wire drive device, The twisted wire die is detachably clamped on the upper part of the twisted wire lower die.

作为一种优选方案:所述扭线下模包括若干层竖向层叠嵌套设置的下扭线盘和若干层横向层叠嵌套设置的下连接柱,该下连接柱安装于下扭线盘上侧;各下扭线盘彼此之间可相对转动;所述扭线上模包括有基座和安装于基座中的若干层横向层叠嵌套设置的上扭线盘,各上扭线盘彼此之间可相对转动;该下连接柱与上扭线盘可拆卸式卡接。As a preferred solution: the twisted wire lower mold includes several layers of vertically stacked and nested lower twisted coils and several layers of horizontally stacked and nested lower connecting columns, the lower connecting columns are installed on the lower twisted coils Side; the lower twisted coils can rotate relative to each other; the twisted wire mold includes a base and several layers of upper twisted coils installed in the base and arranged horizontally and nested, and each upper twisted coil is mutually They can be rotated relative to each other; the lower connecting column is detachably clamped with the upper twisting reel.

作为一种优选方案:所述上扭线盘上端沿圆周间隔设置有若干个容线槽,所述上扭线盘下端设置有凹槽;所述下连接柱上端设置有与凹槽相匹配的凸柱。As a preferred solution: the upper end of the upper twisting disc is provided with several wire slots at intervals along the circumference, the lower end of the upper twisting disc is provided with grooves; the upper end of the lower connecting column is provided with grooves that match the grooves. Boss.

作为一种优选方案:所述下扭线盘上设置有安装块;所述扭线驱动装置包括扭线驱动电机、扭线丝杆和扭线滑块,该扭线丝杆安装于扭线驱动电机的轴端,该扭线丝杆与扭线滑块转动配合,该扭线滑块与安装块活动相连。As a preferred solution: the lower twisting disc is provided with a mounting block; the twisting drive device includes a twisting drive motor, a twisting screw rod and a twisting slider, and the twisting screw rod is installed on the twisting drive The shaft end of the motor, the twisted wire screw rod and the twisted wire slider are rotatably matched, and the twisted wire slider is movably connected with the mounting block.

作为一种优选方案:所述扭线下模的中部竖向设置有中心定位套筒,若干层所述下扭线盘套设于所述中心定位套筒外;于所述扭线上模中部竖向设置有中心定位柱,多层所述上扭线盘以中心定位柱为中心分布于中心定位柱外侧,中心定位柱可分离式插置于中心定位套筒中。As a preferred solution: a central positioning sleeve is vertically arranged in the middle of the twisted wire lower die, and several layers of the lower twisted wire discs are sleeved outside the central positioning sleeve; in the middle of the twisted wire die, A central positioning column is arranged vertically, and the multi-layer upper twisted coils are distributed on the outside of the central positioning column with the central positioning column as the center, and the central positioning column can be detachably inserted into the central positioning sleeve.

作为一种优选方案:所述第一护线组件和第二护线组件均包括护线支座、转动驱动装置、转动盘和若干个护线插杆,该转动驱动装置安装于护线支座上,该转动盘安装于转动驱动装置的输出端,该若干个护线插杆活动式卡接于转动盘上;该转动驱动装置驱动转动盘转动,该转动盘转动带动若干个护线插杆沿转动盘径向移动。As a preferred solution: both the first wire protection assembly and the second wire protection assembly include a wire protection support, a rotating drive device, a rotating disk and several wire protection insertion rods, and the rotation drive device is installed on the wire protection support On the top, the rotating disc is installed on the output end of the rotating drive device, and the several wire protection inserting rods are movably clamped on the rotating disc; the rotating driving device drives the rotating disc to rotate, and the rotating disc drives several wire protecting inserting rods Move radially along the rotating disk.

作为一种优选方案:所述转动盘上间隔均匀的设置有若干个弧形槽,于转动盘径向设置有若干个用于对若干个护线插杆导向的导轨;该若干个护线插杆一一对应的活动式卡接于若干个弧形槽内;该转动驱动装置驱动转动盘转动,该转动盘转动带动若干个护线插杆沿转动盘径向移动。As a preferred solution: several arc-shaped grooves are evenly spaced on the rotating disk, and several guide rails are arranged radially on the rotating disk for guiding several wire protection insertion rods; The one-to-one corresponding movable rods are clamped in several arc-shaped grooves; the rotating drive device drives the rotating disk to rotate, and the rotating disk drives several wire protection inserting rods to move radially along the rotating disk.

作为一种优选方案:所述转动驱动装置包括转动驱动电机和齿轮,该转动驱动电机安装于护线支座上,该齿轮安装于转动驱动电机的轴端;该转动盘具有弧形齿,该齿轮和弧形齿相啮合。As a preferred solution: the rotary drive device includes a rotary drive motor and a gear, the rotary drive motor is installed on the wire protection support, the gear is mounted on the shaft end of the rotary drive motor; the rotary disc has arc-shaped teeth, the The gears mesh with the curved teeth.

作为一种优选方案:所述转移机构还包括横移驱动组件、竖移驱动组件和内撑夹爪气缸,该横移驱动组件安装于机架上,该竖移驱动组件安装于横移驱动组件的输出端,所述内撑夹爪气缸和上护线组件均安装于竖移驱动组件的输出端,该内撑夹爪气缸位于上护线组件的中间位置。As a preferred solution: the transfer mechanism also includes a lateral movement drive assembly, a vertical movement drive assembly and an inner support jaw cylinder, the lateral movement drive assembly is installed on the frame, and the vertical movement drive assembly is installed on the lateral movement drive assembly The output end of the inner support jaw cylinder and the upper wire protection assembly are installed on the output end of the vertical movement drive assembly, and the inner support jaw cylinder is located in the middle of the upper wire protection assembly.

作为一种优选方案:所述传送机构包括传送驱动电机、倍速链、用于放置定子的放料板和用于顶升放料板的顶升组件,该倍速链安装于传送驱动电机的轴端,该放料板位于倍速链上;该顶升组件位于放料板的下方。As a preferred solution: the transmission mechanism includes a transmission drive motor, a double-speed chain, a discharge plate for placing the stator and a jacking assembly for lifting the discharge plate, and the double-speed chain is installed on the shaft end of the transmission drive motor , the discharge plate is located on the double-speed chain; the jacking assembly is located under the discharge plate.

本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知,通过采用传送机构、转移机构和扭线机构自动化的实现了对定子的传送、转移和扭线,提高了扭线精准度;采用第一护线组件和第二护线组件将定子上侧和下侧的扁线护住,降低了次品率;采用扭线驱动装置、扭线下模和扭线上模实现了一个扭线驱动装置对应一个扭线下模和扭线上模,能够满足定子若干层扁线不同步扭线的要求;扭线驱动装置、扭线下模和扭线上模控制单层扁线,可根据需要对不同层数的扁线进行扭线,适用范围广;扭线上模与扭线下模可分离式卡接,便于更换和拆装。Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be known from the above technical scheme that the transmission, transfer and twisting of the stator are automatically realized by adopting the transmission mechanism, the transfer mechanism and the twisting mechanism. wires, improving the accuracy of twisting wires; adopting the first wire protection assembly and the second wire protection assembly to protect the flat wires on the upper and lower sides of the stator, reducing the defective rate; using twisted wire driving device, twisted wire lower die And the twisted wire die implements a twisted wire driving device corresponding to a twisted wire lower die and a twisted wire die, which can meet the requirements of asynchronous twisting of several layers of flat wires in the stator; the twisted wire drive device, the twisted wire lower die and the twisted wire The upper mold controls the single-layer flat wire, and can twist flat wires of different layers according to the needs, and has a wide range of applications; the twisted upper mold and the twisted lower mold are detachably clamped, which is convenient for replacement and disassembly.

为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对其进行详细说明。In order to more clearly illustrate the structural features and functions of the utility model, it will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

附图说明Description of drawings

图1为本实用新型之扁线电机用扭线机立体结构示意图;Fig. 1 is the schematic diagram of the three-dimensional structure of the twisting machine for the flat wire motor of the present invention;

图2为本实用新型之顶升组件立体结构示意图;Fig. 2 is a schematic diagram of the three-dimensional structure of the jacking assembly of the utility model;

图3为本实用新型之转移机构主体部分(除去横移驱动组件)立体结构示意图;Fig. 3 is a schematic diagram of the three-dimensional structure of the main part of the transfer mechanism of the present invention (excluding the traverse drive assembly);

图4为本实用新型之内撑夹爪气缸和第一护线组件立体结构示意图;Fig. 4 is a three-dimensional structural schematic diagram of the inner support jaw cylinder and the first wire protection assembly of the utility model;

图5为本实用新型之扭线组件和第二护线组件立体结构示意图;Fig. 5 is a three-dimensional structural schematic diagram of the twisted wire assembly and the second wire protection assembly of the present invention;

图6为本实用新型之扭线组件剖视图;Figure 6 is a cross-sectional view of the twisted wire assembly of the present utility model;

图7为本实用新型之扭线下模立体结构示意图;Fig. 7 is the schematic diagram of the three-dimensional structure of the twisted wire lower mold of the present invention;

图8为本实用新型之上扭线盘、下扭线盘和转动驱动装置立体结构示意图;Fig. 8 is a schematic diagram of the three-dimensional structure of the upper twisting disc, the lower twisting disc and the rotating drive device of the utility model;

图9为本实用新型之扭线上模第一视角立体结构示意图;Fig. 9 is a schematic diagram of the three-dimensional structure of the first viewing angle of the twisted wire mold of the present invention;

图10为本实用新型之扭线上模第二视角立体结构示意图;Fig. 10 is a schematic diagram of the three-dimensional structure of the twisted wire mold of the present invention at the second viewing angle;

图11为本实用新型之扭线上模剖视图;Fig. 11 is a sectional view of the twisted wire die of the present utility model;

图12为本实用新型之上扭线盘立体结构示意图。Fig. 12 is a schematic diagram of the three-dimensional structure of the twisted coil on the utility model.

附图标识说明:Explanation of the accompanying drawings:

图中:10、机架;20、传送机构;21、放料板;22、顶升组件;221、顶升驱动气缸;222、顶升板;30、转移机构;31、横移驱动组件;32、竖移驱动组件;33、内撑夹爪气缸;34、第一护线组件;341、护线支座;3421、转动驱动电机;3422、齿轮;343、转动盘;3431、弧形齿;3432、弧形槽;344、护线插杆;40、扭线机构;41、扭线组件;4111、扭线驱动电机;4112、扭线丝杆;4113、扭线滑块;4121、下扭线盘;4122、安装块;4123、下连接柱;4124、凸柱;4125、中心定位套筒;4131、基座;4132、上扭线盘;4133、容线槽;4134、凹槽;4135、中心定位柱;42、第二护线组件。In the figure: 10, frame; 20, transmission mechanism; 21, discharge plate; 22, jacking assembly; 221, jacking drive cylinder; 222, jacking plate; 30, transfer mechanism; 31, lateral movement drive assembly; 32. Vertical movement drive assembly; 33. Inner support jaw cylinder; 34. First wire protection assembly; 341. Wire protection support; 3421. Rotation drive motor; 3422. Gear; ;3432, arc-shaped groove; 344, inserting rod for protecting wire; 40, twisting wire mechanism; 41, twisting wire assembly; 4111, twisting wire driving motor; 4112, twisting wire screw rod; Twisting reel; 4122, mounting block; 4123, lower connecting column; 4124, convex post; 4125, center positioning sleeve; 4131, base; 4132, upper twisting reel; 4135, the central positioning column; 42, the second wire protection assembly.

具体实施方式Detailed ways

本实用新型如图1至图12所示,一种扁线电机用扭线机,包括有机架10、用于传送定子的传送机构20、用于扭弯定子扁线的扭线机构40和用于将传送机构20上的定子转移至扭线机构40上的转移机构30,其中:As shown in Figures 1 to 12 of the present utility model, a wire twisting machine for a flat wire motor includes a frame 10, a transmission mechanism 20 for transferring the stator, a wire twisting mechanism 40 for twisting and bending the stator flat wire and For transferring the stator on the transfer mechanism 20 to the transfer mechanism 30 on the twisting mechanism 40, wherein:

该转移机构30位于传送机构20和扭线机构40之间;该转移机构30具有用于护住定子扁线上侧的第一护线组件34;该扭线机构40包括扭线组件41和用于护住定子扁线下侧的第二护线组件42,该第二护线组件42弹性可升降式安装于扭线组件41的上方;该第一护线组件34可移动式与定子扁线的上侧相对应,该第二护线组件42与定子扁线的下侧相对应;该扭线组件41包括扭线驱动装置、扭线下模和扭线上模,该扭线下模安装于扭线驱动装置的输出端,该扭线上模可分离式卡接于扭线下模的上方。The transfer mechanism 30 is located between the transmission mechanism 20 and the wire twisting mechanism 40; the transfer mechanism 30 has a first protective wire assembly 34 for protecting the upper side of the stator flat wire; the wire twisting mechanism 40 includes a wire twisting assembly 41 and a The second wire protection assembly 42 that protects the lower side of the stator flat wire, the second wire protection assembly 42 is elastically liftable and installed above the twisted wire assembly 41; the first wire protection assembly 34 is movable with the stator flat wire Corresponding to the upper side of the upper side, the second protective wire assembly 42 corresponds to the lower side of the stator flat wire; the twisted wire assembly 41 includes a twisted wire drive device, a twisted wire lower die and a twisted wire die, and the twisted wire lower die At the output end of the twisted wire driving device, the twisted wire die is detachably clamped on the upper part of the twisted wire lower die.

定子具有用于插装扁线的插线槽,扁线插装于定子的插线槽内,插线槽的上表面和下表面均设置有绝缘纸槽,扁线位于绝缘纸槽内;定子的扁线有若干层,每一层扁线具有若干列;扭线时需要对若干层的扁线进行扭线。The stator has a wire slot for inserting flat wires, and the flat wires are inserted into the wire slots of the stator. The upper surface and the lower surface of the wire slots are provided with insulating paper slots, and the flat wires are located in the insulating paper slots; the stator There are several layers of flat wires, and each layer of flat wires has several columns; when twisting the wires, several layers of flat wires need to be twisted.

传送机构20向前传送定子至转移机构30侧旁;转移机构30的第一护线组件34护住定子扁线上侧并将定子转移至扭线机构40上;扭线机构40的第二护线组件42护住定子扁线下侧,定子扁线的下端位于扭线上模中,扭线驱动装置驱动扭线下模转动,该扭线下模转动带动扭线上模转动以对定子扁线的下端扭线。The transfer mechanism 20 forwards the stator to the side of the transfer mechanism 30; the first wire protection assembly 34 of the transfer mechanism 30 protects the upper side of the flat wire of the stator and transfers the stator to the wire twisting mechanism 40; the second wire protection assembly 34 of the wire twisting mechanism 40 The wire assembly 42 protects the lower side of the stator flat wire. The lower end of the stator flat wire is located in the twisted wire mold. The twisted wire driving device drives the twisted wire lower mold to rotate. Twist the lower end of the thread.

通过采用传送机构20、转移机构30和扭线机构40自动化的实现了对定子的传送、转移和扭线,提高了扭线精准度;采用第一护线组件34和第二护线组件42将定子上侧和下侧的扁线护住,降低了次品率;采用扭线驱动装置、扭线下模和扭线上模实现了一个扭线驱动装置对应一个扭线下模和扭线上模,能够满足定子若干层扁线不同步扭线的要求;扭线驱动装置、扭线下模和扭线上模控制单层扁线,可根据需要对不同层数的扁线进行扭线,适用范围广;扭线上模与扭线下模可分离式卡接,便于更换和拆装。By adopting the transmission mechanism 20, the transfer mechanism 30 and the twisting mechanism 40, the transmission, transfer and twisting of the stator have been realized automatically, and the accuracy of the twisting has been improved; the first wire protection assembly 34 and the second wire protection assembly 42 are adopted to The flat wires on the upper and lower sides of the stator are protected to reduce the defective rate; the twisted wire driving device, the twisted wire lower die and the twisted wire die are used to realize that one twisted wire driving device corresponds to one twisted wire lower die and twisted wire The die can meet the requirements of asynchronous twisting of several layers of flat wires in the stator; the twisting wire driving device, twisting wire lower die and twisting line die control single-layer flat wires, and can twist flat wires with different layers according to needs. Wide range of applications; the twisted upper mold and the twisted lower mold are detachably clamped for easy replacement and disassembly.

该传送机构20包括传送驱动电机、倍速链、用于放置定子的放料板21和用于顶升放料板21的顶升组件22,该倍速链安装于传送驱动电机的轴端,该放料板21位于倍速链上;该顶升组件22位于放料板21的下方。The transmission mechanism 20 includes a transmission drive motor, a double-speed chain, a discharge plate 21 for placing the stator, and a jacking assembly 22 for lifting the discharge plate 21. The double-speed chain is installed on the shaft end of the transmission drive motor. The material plate 21 is located on the double-speed chain; the jacking assembly 22 is located below the material discharge plate 21 .

该顶升组件22包括顶升驱动气缸221和顶升板222,该顶升板222安装于顶升驱动气缸221的轴端,该顶升板222可升降式与放料板21相抵接;采用顶升组件22将放料板21顶升,防止转移机构30在转移定子时对传送机构20的作用力,延长了传送机构20的使用寿命。The jacking assembly 22 includes a jacking drive cylinder 221 and a jacking plate 222, the jacking plate 222 is installed on the shaft end of the jacking drive cylinder 221, and the jacking plate 222 can be raised and lowered to abut against the discharge plate 21; The lifting assembly 22 lifts the discharge plate 21 to prevent the transfer mechanism 30 from acting on the transmission mechanism 20 when transferring the stator, thereby prolonging the service life of the transmission mechanism 20 .

该转移机构30还包括横移驱动组件31、竖移驱动组件32和内撑夹爪气缸33,该横移驱动组件31安装于机架10上,该竖移驱动组件32安装于横移驱动组件31的输出端,该内撑夹爪气缸33和上护线组件均安装于竖移驱动组件32的输出端,该内撑夹爪气缸33位于上护线组件的中间位置。The transfer mechanism 30 also includes a lateral movement drive assembly 31, a vertical movement drive assembly 32 and an inner support jaw cylinder 33. The lateral movement drive assembly 31 is installed on the frame 10, and the vertical movement drive assembly 32 is installed on the lateral movement drive assembly. The output end of 31, the inner support jaw cylinder 33 and the upper wire protection assembly are all installed on the output end of the vertical movement drive assembly 32, and the inner support jaw cylinder 33 is located at the middle position of the upper protection wire assembly.

该横移驱动组件31和竖移驱动组件32均包括驱动电机、丝杆和滑座,该丝杆安装于电机的轴端,该滑座与丝杆转动配合,该滑座作为输出端;该横移驱动组件31和竖移驱动组件32驱动内撑夹爪气缸33和第一护线组件34横向和竖向移动,满足了定子位置移动要求。Both the lateral movement drive assembly 31 and the vertical movement drive assembly 32 include a drive motor, a screw mandrel and a sliding seat, the screw mandrel is installed on the shaft end of the motor, the sliding seat is rotatably matched with the screw mandrel, and the sliding seat is used as an output end; The lateral movement drive assembly 31 and the vertical movement drive assembly 32 drive the inner support jaw cylinder 33 and the first wire protection assembly 34 to move laterally and vertically, which meets the requirement of stator position movement.

扭线组件41在扭线时,竖移驱动组件32驱动内撑夹爪气缸33上的定子和第一护线组件34下降,由于第二护线组件42弹性可升降式安装于扭线组件41,定子抵接着第二护线组件42下降,便于给定子扭线时高度上的补偿,防止扭线组件41将扁线由定子内拉拽出,降低了次品率。When the wire twisting assembly 41 is twisting, the vertical movement drive assembly 32 drives the stator on the inner support jaw cylinder 33 and the first wire protection assembly 34 to descend, and the second wire protection assembly 42 is installed on the twisting wire assembly 41 in a liftable manner due to its elasticity , the stator descends against the second wire protection assembly 42, which facilitates height compensation when the stator is twisted, prevents the twisted wire assembly 41 from pulling the flat wire out of the stator, and reduces the defective rate.

该第一护线组件34和第二护线组件42均包括护线支座341、转动驱动装置、转动盘343和若干个护线插杆344,该转动驱动装置安装于护线支座341上,该转动盘343安装于转动驱动装置的输出端,该若干个护线插杆344活动式卡接于转动盘343上;该转动驱动装置驱动转动盘343转动,该转动盘343转动带动若干个护线插杆344沿转动盘343径向移动。Both the first wire protection assembly 34 and the second wire protection assembly 42 include a wire protection support 341, a rotating drive device, a rotating disk 343 and several wire protection insertion rods 344, and the rotation driving device is installed on the wire protection support 341. , the rotating disk 343 is mounted on the output end of the rotating drive device, and the plurality of wire protection inserting rods 344 are movably clamped on the rotating disk 343; the rotating driving device drives the rotating disk 343 to rotate, and the rotating disk 343 drives several The wire protection inserting rod 344 moves radially along the rotating disk 343 .

该转动盘343上间隔均匀的设置有若干个弧形槽3432,于转动盘343径向设置有若干个用于对若干个护线插杆344导向的导轨;该若干个护线插杆344一一对应的活动式卡接于若干个弧形槽3432内;该转动驱动装置驱动转动盘343转动,该转动盘343转动带动若干个护线插杆344沿转动盘343径向移动。Several arc-shaped grooves 3432 are evenly spaced on the rotating disk 343, and several guide rails for guiding a plurality of wire protection insertion rods 344 are arranged radially on the rotation disk 343; the several protection wire insertion rods 344 are A corresponding movable clamp is engaged in several arc-shaped slots 3432; the rotating drive device drives the rotating disk 343 to rotate, and the rotating disk 343 drives several wire protection inserting rods 344 to move radially along the rotating disk 343.

该转动驱动装置包括转动驱动电机3421和齿轮3422,该转动驱动电机3421安装于护线支座341上,该齿轮3422安装于转动驱动电机3421的轴端;该转动盘343具有弧形齿3431,该齿轮3422和弧形齿3431相啮合。The rotating driving device includes a rotating driving motor 3421 and a gear 3422, the rotating driving motor 3421 is installed on the wire protection support 341, the gear 3422 is installed on the shaft end of the rotating driving motor 3421; the rotating disk 343 has arc-shaped teeth 3431, The gear 3422 meshes with the arc teeth 3431 .

转动驱动电机3421带动齿轮3422转动,齿轮3422带动弧形齿3431转动,进而使得转动盘343转动,转动盘343转动,若干个护线插杆344同步沿转动盘343径向移动,若干个护线插杆344护住若干列扁线;采用转动驱动装置、转动盘343和若干个护线插杆344使得位置移动精准度提高,若干个护线插杆344同步性高,整体结构紧凑,占用面积少。The rotation driving motor 3421 drives the gear 3422 to rotate, and the gear 3422 drives the arc-shaped tooth 3431 to rotate, thereby causing the rotating disk 343 to rotate, the rotating disk 343 to rotate, and several wire protection insertion rods 344 to move radially along the rotating disk 343 synchronously. The insertion rod 344 protects several rows of flat wires; the use of a rotating drive device, a rotating disk 343 and several wire protection insertion rods 344 improves the accuracy of position movement, and several wire protection insertion rods 344 have high synchronization, and the overall structure is compact and occupies an area few.

采用第一护线组件34和第二护线组件42将定子上侧和下侧的扁线护住,一方面,防止扁线在扭线时由根部弯折,保证了扭线时扁线按照预设的形状进行弯折扭线;另一方面,避免了扁线在扭线过程中对绝缘纸槽的作用力,保证了绝缘纸槽不受破坏,降低了次品率。The first wire protection assembly 34 and the second wire protection assembly 42 are used to protect the flat wires on the upper and lower sides of the stator. The preset shape is used to bend and twist the wire; on the other hand, it avoids the force of the flat wire on the insulating paper groove during the twisting process, ensures that the insulating paper groove is not damaged, and reduces the defective rate.

该扭线下模包括若干层竖向层叠嵌套设置的下扭线盘4121和若干层横向层叠嵌套设置的下连接柱4123,该下连接柱4123安装于下扭线盘4121上侧;各下扭线盘4121彼此之间可相对转动;该扭线上模包括有基座4131和安装于基座4131中的若干层横向层叠嵌套设置的上扭线盘4132,各上扭线盘4132彼此之间可相对转动;该下连接柱4123与上扭线盘4132可拆卸式卡接;便于快速拆卸和更换,提高了工作效率。The twisted wire lower mold includes several layers of vertically stacked and nested lower twisted wire discs 4121 and several layers of horizontally stacked and nested lower connecting columns 4123, and the lower connecting columns 4123 are installed on the upper side of the lower twisted wire discs 4121; The lower twisting discs 4121 can rotate relative to each other; the twisting line mold includes a base 4131 and upper twisting discs 4132 installed in the base 4131 with several layers of horizontal stacking and nesting, each upper twisting disc 4132 They can be rotated relative to each other; the lower connecting column 4123 is detachably clamped with the upper twisting disc 4132; it is convenient for quick disassembly and replacement, and improves work efficiency.

该上扭线盘4132上端沿圆周间隔设置有若干个容线槽4133,该上扭线盘4132下端设置有凹槽4134;该下连接柱4123上端设置有与凹槽4134相匹配的凸柱4124。The upper end of the upper twisting disc 4132 is provided with a plurality of wire slots 4133 at intervals along the circumference, the lower end of the upper twisting disc 4132 is provided with a groove 4134; the upper end of the lower connecting post 4123 is provided with a protrusion 4124 matching the groove 4134 .

该下扭线盘4121上设置有安装块4122;该扭线驱动装置包括扭线驱动电机4111、扭线丝杆4112和扭线滑块4113,该扭线丝杆4112安装于扭线驱动电机4111的轴端,该扭线丝杆4112与扭线滑块4113转动配合,该扭线滑块4113与安装块4122活动相连。The lower twisting disc 4121 is provided with a mounting block 4122; the twisting drive device includes a twisting drive motor 4111, a twisting screw rod 4112 and a twisting slider 4113, and the twisting screw rod 4112 is installed on the twisting drive motor 4111 The shaft end of the twisted wire screw rod 4112 is rotationally matched with the twisted wire slider 4113, and the twisted wire slider 4113 is movably connected with the mounting block 4122.

该定子的若干层扁线一一对应的位于若干个容线槽4133中,若干层的扁线长短不一致时,不能采用一个扭线驱动装置对若干层的扁线同步扭线;每一层的若干列扁线对应若干个容线槽4133;扭线驱动装置、扭线下模、扭线上模和每一层的扁线一一对应,将每一层上的若干列扁线进行扭线;上扭线盘4132和下扭线盘4121通过凹槽4134和凸柱4124卡接;扭线驱动电机4111驱动扭线丝杆4112转动,扭线丝杆4112转动带动扭线滑块4113移动;安装块4122随着扭线滑块4113移动进而带动安装块4122和下扭线盘4121转动;下扭线盘4121转动带动上扭线盘4132转动,进而将位于容线槽4133内的扁线进行扭线。Several layers of flat wires of the stator are located in several wire slots 4133 correspondingly one by one. When the lengths of the flat wires of several layers are inconsistent, a twisting wire driving device cannot be used to twist the flat wires of several layers synchronously; Several rows of flat wires correspond to several wire slots 4133; the twisting wire driving device, twisting lower die, twisting wire die and flat wires on each layer correspond one by one, and several rows of flat wires on each layer are twisted. The upper twisting disc 4132 and the lower twisting disc 4121 are clamped through the groove 4134 and the boss 4124; the twisting drive motor 4111 drives the twisting screw rod 4112 to rotate, and the twisting screw rod 4112 rotates to drive the twisting slider 4113 to move; The installation block 4122 moves with the twisting slider 4113 and then drives the installation block 4122 and the lower twisting disc 4121 to rotate; the rotation of the lower twisting disc 4121 drives the upper twisting disc 4132 to rotate, and then the flat wire positioned in the wire slot 4133 is rotated. Twist the line.

该扭线下模的中部竖向设置有中心定位套筒4125,若干层该下扭线盘4121套设于该中心定位套筒4125外;于该扭线上模中部竖向设置有中心定位柱4135,多层该上扭线盘4132以中心定位柱4135为中心分布于中心定位柱4135外侧,中心定位柱4135可分离式插置于中心定位套筒4125中。The central positioning sleeve 4125 is vertically arranged in the middle of the twisted wire lower die, and several layers of the lower twisted wire discs 4121 are sleeved outside the central positioning sleeve 4125; a central positioning column is vertically arranged in the middle of the twisted wire die 4135, the multi-layer upper twisted coil 4132 is distributed on the outside of the central positioning column 4135 centered on the central positioning column 4135, and the central positioning column 4135 is detachably inserted into the central positioning sleeve 4125.

中心定位柱4135和中心定位套筒4125的配合可使扭线上模和扭线下模精确对中,防止两者出现配合偏差导致的扭线精度下降现象。The cooperation of the central positioning column 4135 and the central positioning sleeve 4125 can make the twisted upper mold and the twisted lower mold accurately centered, and prevent the phenomenon of decreased precision of the twisted wire caused by the mismatch between the two.

该扁线电机用扭线机的使用方法及原理如下:The use method and principle of the twisting machine for flat wire motor are as follows:

传送机构向前传送定子至转移机构侧旁;转移机构的第一护线组件护住定子扁线上侧并将定子转移至扭线机构上;扭线机构的第二护线组件护住定子扁线下侧,定子扁线的下端位于扭线上模中,扭线驱动装置驱动扭线下模转动,该扭线下模转动带动扭线上模转动以对定子扁线的下端扭线。The transmission mechanism forwards the stator to the side of the transfer mechanism; the first wire protection assembly of the transfer mechanism protects the upper side of the stator flat wire and transfers the stator to the twisting mechanism; the second wire protection assembly of the twisting mechanism protects the stator flat wire On the lower side of the wire, the lower end of the stator flat wire is located in the twisted wire die, and the twisted wire driving device drives the twisted wire lower die to rotate, and the rotation of the twisted wire lower die drives the twisted wire die to rotate to twist the lower end of the stator flat wire.

本实用新型的设计重点在于,通过采用传送机构、转移机构和扭线机构自动化的实现了对定子的传送、转移和扭线,提高了扭线精准度;采用第一护线组件和第二护线组件将定子上侧和下侧的扁线护住,降低了次品率;采用扭线驱动装置、扭线下模和扭线上模实现了一个扭线驱动装置对应一个扭线下模和扭线上模,能够满足定子若干层扁线不同步扭线的要求;扭线驱动装置、扭线下模和扭线上模控制单层扁线,可根据需要对不同层数的扁线进行扭线,适用范围广;扭线上模与扭线下模可分离式卡接,便于更换和拆装。The key point of the design of the utility model is that the transmission, transfer and twisting of the stator are realized automatically by adopting the transmission mechanism, the transfer mechanism and the twisting mechanism, and the precision of twisting is improved; The wire assembly protects the flat wires on the upper and lower sides of the stator, reducing the defective rate; using the twisted wire drive device, the twisted wire lower die and the twisted wire die realizes that one twisted wire drive device corresponds to one twisted wire lower die and Twisted wire mould, which can meet the requirements of asynchronous twisting of several layers of flat wires in the stator; twisted wire drive device, twisted wire lower die and twisted wire die control single-layer flat wires, and can perform different layers of flat wires as required Twisted wire, wide application range; twisted upper mold and twisted lower mold are detachably clamped, easy to replace and disassemble.

以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所做的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and equivalent changes made to the above embodiments according to the technical essence of the present utility model Modifications still belong to the scope of the technical solution of the utility model.

Claims (10)

1. A flat wire motor is with turning round line machine, its characterized in that: the device comprises a frame, a conveying mechanism for conveying the stator, a twisting mechanism for twisting the stator flat wire and a transferring mechanism for transferring the stator on the conveying mechanism to the twisting mechanism, wherein the transferring mechanism is positioned between the conveying mechanism and the twisting mechanism; the transfer mechanism is provided with a first wire protection component for protecting the upper side of the flat wire of the stator; the wire twisting mechanism comprises a wire twisting component and a second wire protecting component, wherein the second wire protecting component is used for protecting the lower side of the flat wire of the stator, and the second wire protecting component is elastically arranged above the wire twisting component in a liftable manner; the first wire protection component is movably corresponding to the upper side of the stator flat wire, and the second wire protection component is corresponding to the lower side of the stator flat wire; the wire twisting assembly comprises a wire twisting driving device, a wire twisting lower die and a wire twisting upper die, wherein the wire twisting lower die is arranged at the output end of the wire twisting driving device, and the wire twisting upper die is detachably clamped above the wire twisting lower die.
2. The wire twisting machine for a flat wire motor according to claim 1, wherein: the lower twisted wire die comprises a plurality of layers of lower twisted wire coils vertically stacked and nested and a plurality of layers of lower connecting columns transversely stacked and nested, and the lower connecting columns are arranged on the upper side of the lower twisted wire coils; the lower torsion coils can rotate relative to each other; the upper wire twisting die comprises a base and a plurality of layers of upper wire twisting discs which are arranged in the base and are transversely overlapped and nested, and the upper wire twisting discs can rotate relative to each other; the lower connecting column is detachably clamped with the upper torsion coil.
3. The wire twisting machine for a flat wire motor according to claim 2, wherein: the upper end of the upper torsion coil is provided with a plurality of wire containing grooves along the circumference at intervals, and the lower end of the upper torsion coil is provided with a groove; and the upper end of the lower connecting column is provided with a convex column matched with the groove.
4. The wire twisting machine for a flat wire motor according to claim 2, wherein: the lower torsion coil is provided with an installation block; the wire twisting driving device comprises a wire twisting driving motor, a wire twisting screw rod and a wire twisting sliding block, wherein the wire twisting screw rod is arranged at the shaft end of the wire twisting driving motor, the wire twisting screw rod is in running fit with the wire twisting sliding block, and the wire twisting sliding block is movably connected with the installation block.
5. The wire twisting machine for a flat wire motor according to claim 2, wherein: a central positioning sleeve is vertically arranged in the middle of the lower twisted wire die, and a plurality of layers of lower twisted wire coils are sleeved outside the central positioning sleeve; and a central positioning column is vertically arranged in the middle of the upper twisted wire die, a plurality of layers of upper twisted wire coils are distributed on the outer side of the central positioning column by taking the central positioning column as a center, and the central positioning column is detachably inserted into the central positioning sleeve.
6. The wire twisting machine for a flat wire motor according to claim 1, wherein: the first wire protection component and the second wire protection component comprise a wire protection support, a rotation driving device, a rotation disc and a plurality of wire protection inserted rods, wherein the rotation driving device is arranged on the wire protection support, the rotation disc is arranged at the output end of the rotation driving device, and the plurality of wire protection inserted rods are movably clamped on the rotation disc; the rotation driving device drives the rotating disc to rotate, and the rotating disc rotates to drive the wire protection inserted bars to move radially along the rotating disc.
7. The wire twisting machine for a flat wire motor according to claim 6, wherein: a plurality of arc grooves are uniformly arranged on the rotating disc at intervals, and a plurality of guide rails for guiding a plurality of wire protection inserted bars are radially arranged on the rotating disc; the plurality of wire protection inserted bars are movably clamped in the plurality of arc grooves in a one-to-one correspondence manner; the rotation driving device drives the rotating disc to rotate, and the rotating disc rotates to drive the wire protection inserted bars to move radially along the rotating disc.
8. The wire twisting machine for a flat wire motor according to claim 6, wherein: the rotary driving device comprises a rotary driving motor and a gear, wherein the rotary driving motor is arranged on the wire protection support, and the gear is arranged at the shaft end of the rotary driving motor; the rotating disk is provided with arc-shaped teeth, and the gear is meshed with the arc-shaped teeth.
9. The wire twisting machine for a flat wire motor according to claim 1, wherein: the transfer mechanism further comprises a transverse moving driving assembly, a vertical moving driving assembly and an inner supporting clamping jaw cylinder, wherein the transverse moving driving assembly is arranged on the frame, the vertical moving driving assembly is arranged at the output end of the transverse moving driving assembly, the inner supporting clamping jaw cylinder and the upper wire protecting assembly are both arranged at the output end of the vertical moving driving assembly, and the inner supporting clamping jaw cylinder is positioned at the middle position of the upper wire protecting assembly.
10. The wire twisting machine for a flat wire motor according to claim 1, wherein: the conveying mechanism comprises a conveying driving motor, a double-speed chain, a discharging plate for placing a stator and a jacking assembly for jacking the discharging plate, wherein the double-speed chain is arranged at the shaft end of the conveying driving motor, and the discharging plate is positioned on the double-speed chain; the jacking component is positioned below the discharging plate.
CN202320528355.2U 2023-03-17 2023-03-17 Wire twisting machine for flat wire motor Expired - Fee Related CN219372230U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320528355.2U CN219372230U (en) 2023-03-17 2023-03-17 Wire twisting machine for flat wire motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320528355.2U CN219372230U (en) 2023-03-17 2023-03-17 Wire twisting machine for flat wire motor

Publications (1)

Publication Number Publication Date
CN219372230U true CN219372230U (en) 2023-07-18

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320528355.2U Expired - Fee Related CN219372230U (en) 2023-03-17 2023-03-17 Wire twisting machine for flat wire motor

Country Status (1)

Country Link
CN (1) CN219372230U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119652037A (en) * 2025-02-18 2025-03-18 长沙亿斯特智能科技有限公司 A winding forming device for manufacturing flat wire motor stators of new energy vehicles
CN120033936A (en) * 2025-03-11 2025-05-23 力鼎智能装备(青岛)集团有限公司 A new energy flat wire motor twisting device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119652037A (en) * 2025-02-18 2025-03-18 长沙亿斯特智能科技有限公司 A winding forming device for manufacturing flat wire motor stators of new energy vehicles
CN120033936A (en) * 2025-03-11 2025-05-23 力鼎智能装备(青岛)集团有限公司 A new energy flat wire motor twisting device

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Granted publication date: 20230718