CN219360319U - Vehicle-mounted glass laminating machine - Google Patents

Abstract

The disclosure provides a vehicle-mounted glass laminating machine, which belongs to the technical field of glass laminating machines. The laminating machine includes: including: an external frame, a rack platform, a feeding mechanism, a pressing structure, a transmission system, a discharging mechanism, a control system and a positive air pressure spray gun structure. The external frame is composed of two side supports connected together, and the middle It is hollow, the frame platform, the pressing structure and the discharge mechanism are fixedly connected between the two side supports from right to left, the feeding mechanism is set between the two side supports for transporting materials, and the transmission system is set on both sides. The position between the two side supports and near the bottom is used to drive the pressing structure and the discharge mechanism, and the control system is arranged on the outer wall of one of the side supports to control the operation of the entire device. In the process of laminating the vehicle-mounted glass, the laminating machine is set in two states of automatic and manual. Through different mechanical structures, it can reduce the generation of air bubbles, improve the yield rate and save auxiliary materials and labor costs.

Description

Vehicle-mounted glass laminating machine

technical field

The present disclosure relates to the technical field of glass laminating machines, in particular to a vehicle-mounted glass laminating machine.

Background technique

In the back-end process of the company's production of vehicle-mounted glass, the surface of the glass needs to be kept clean after being cleaned by a flat-panel washer, so that when the vehicle-mounted glass is transferred to the next process, the surface needs to be covered with PET film up and down to form a sealed state. For example, the publication number is: CN109333988A, a Chinese patent of a glass laminating machine, although it solves the problem of slow lamination, it is easy to cause air bubbles and other traces in the operation process, thereby affecting the finished product, and there are many wastes of auxiliary materials and Manual repetition requires a large amount of auxiliary materials and labor to replenish, and the efficiency is not high. Now the operation of this process is changed to a vehicle-mounted glass laminating machine equipment to complete.

Utility model content

A technical problem to be solved by the present disclosure is: air bubbles are likely to be generated during the coating process of vehicle-mounted glass, which leads to problems of low yield rate, waste of auxiliary materials and repeated labor.

In order to solve the above technical problems, an embodiment of the present disclosure provides a vehicle-mounted glass laminating machine, including: an external frame, a frame platform, a feeding mechanism, a pressing structure, a transmission system, a discharging mechanism, a control system, and a positive air pressure spray gun structure. The frame is composed of two side supports connected together, the middle is hollow, the frame platform, the pressing structure and the discharge mechanism are fixedly connected between the two side supports from right to left, and the feeding mechanism is set on the two side supports Between the two side supports, it is used to transport materials. The transmission system is set between the two side supports and close to the bottom, which is used to drive the pressing structure and the discharge mechanism. The control system is set on the outer wall of one of the side supports for Controlling the operation of the entire device, the positive air gun structure is placed between the two side supports and at a position below the hold down structure.

In some embodiments, the rack platform includes a rack main platform fixed between two side supports, and the rack main platform is used for placing vehicle glass.

In some embodiments, the feeding mechanism includes an automatic type and a manual type, and both the automatic type and the manual type include a lower film fixing frame and an upper film fixing frame that are rotatably connected between two side supports; wherein, the lower film fixing frame is located on the machine The position below the main platform of the frame, and the upper film fixing frame is located above the main platform of the frame.

In some embodiments, the automatic type also includes a herringbone-shaped aluminum sheet type unfolding wheel that is rotatably connected between the two side supports. The top of the sheet type expansion wheel is at the same level as the top of the main platform of the frame.

In some embodiments, the manual type also includes a large-curvature rubber anti-static deployment wheel that is rotatably connected between the two side supports, and the large-curvature rubber anti-static deployment wheel is located below the main platform of the frame and at the upper left of the lower membrane fixing frame .

In some embodiments, the large-curvature rubber antistatic expansion wheel has a curvature, which is injection-molded from polymer material PVC. The curvature is - degrees, off-center.

In some embodiments, the pressing structure includes an active pressing rubber wheel, a driven pressing rubber wheel, a single-rod cylinder, a slider bearing seat and a cutting knife mechanism; wherein, the active pressing rubber wheel is rotatably connected on two sides Between the supports, the top of the active compression rubber wheel is at the same level as the top of the main platform of the rack. The positive air pressure spray gun structure is located at the bottom right of the active compression rubber wheel. The position above the compression rubber wheel, the driven compression rubber wheel is rotatably connected between the two slider bearing housings, the driven compression rubber wheel is located directly above the active compression rubber wheel and corresponds to the position of the active compression rubber wheel , two single-rod cylinders are connected inside the outer frame and located above the slider bearing seat, the output ends of the two single-rod cylinders are respectively connected to the positions near the two ends of the driven compression rubber wheel, and the cutting knife mechanism is fixedly connected on both sides between the supports and to the left of the driven compression rubber wheel.

In some embodiments, the cutting knife mechanism includes a cutting knife, a fixed frame and a linear rodless cylinder, the fixed frame is fixedly connected between two side supports, the linear rodless cylinder is connected under the fixed frame, and the cutting knife is connected to Linear rodless cylinder output.

In some embodiments, the transmission system includes a servo reduction motor fixed between the two side supports, the discharge mechanism includes an auxiliary rubber wheel and a plurality of transmission wheels that are rotatably connected between the two side supports, and the output end of the servo reduction motor There are synchronous wheels on the active compression rubber wheel, auxiliary rubber wheel and multiple transmission wheels, and a transmission belt is arranged between the output end of the servo reduction motor, the active compression rubber wheel and the synchronous wheels on the auxiliary rubber wheel. A drive belt is also arranged between the rubber wheel and the synchronous pulleys on the multiple transmission wheels.

In some embodiments, the control system includes a power indicator light, a rotary button, a speed regulator, a power switch and an emergency stop switch for controlling the operation of the feeding mechanism, the pressing structure, the transmission system, the discharging mechanism and the positive air spray gun structure .

Through the above technical solution, the vehicle-mounted glass laminating machine provided by the present disclosure has two states of automatic and manual, and reduces the formation of bubbles through different mechanical structures, and even achieves a state of no bubbles, thereby improving the yield rate.

Through the above technical solution, the vehicle-mounted glass laminating machine provided by the present disclosure is set in an automatic state, which reduces manpower operations and manpower operation costs.

Through the above technical solution, the vehicle-mounted glass laminating machine provided by the present disclosure reduces the formation of air bubbles, thereby reducing the use of auxiliary materials and saving the cost of materials.

Description of drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present disclosure. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

Fig. 1 is a schematic diagram of the automatic vehicle-mounted glass coating structure of the coating machine disclosed in the embodiment of the present disclosure;

Fig. 2 is a schematic diagram of the manual vehicle-mounted glass coating structure of the laminating machine disclosed in the embodiment of the present disclosure;

Fig. 3 is a schematic structural view of the herringbone aluminum sheet type unfolding wheel of the laminating machine disclosed in the embodiment of the present disclosure;

Fig. 4 is a schematic structural view of the large-curvature rubber static electricity removal unfolding wheel of the laminating machine disclosed in the embodiment of the present disclosure.

Explanation of reference signs:

101. Lower film fixing frame; 102. Herringbone aluminum sheet type unfolding wheel; 103. Main frame platform; 104. Vehicle glass; 105. Upper film fixing frame; 106. Single-rod cylinder; 107. Driven compression rubber wheel ; 108, slider bearing seat; 109, cutting knife mechanism; 110, active pressing rubber wheel; 111, auxiliary rubber wheel; 112, servo deceleration motor; 113, positive pressure spray gun structure; 114, large curvature rubber static electricity removal wheel.

Detailed ways

Embodiments of the present disclosure will be further described in detail below in conjunction with the accompanying drawings and embodiments. The detailed description and accompanying drawings of the following embodiments are used to illustrate the principles of the present disclosure, but cannot be used to limit the scope of the present disclosure. The present disclosure can be implemented in many different forms, and is not limited to the specific embodiments disclosed herein. Rather, it includes all technical solutions falling within the scope of the claims.

These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that unless specifically stated otherwise, the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments should be interpreted as illustrative only and not as limiting.

It should be noted that, in the description of the present disclosure, unless otherwise specified, the meaning of "plurality" is greater than or equal to two; the terms "upper", "lower", "left", "right", "inside" The orientation or positional relationship indicated by , "outside" and so on are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of this disclosure. When the absolute position of the described object changes, the relative position relationship may also change accordingly.

In addition, "first", "second" and similar words used in the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different parts. "Vertical" is not strictly vertical, but within the allowable range of error. "Parallel" is not strictly parallel, but within the allowable range of error. Words like "comprising" or "comprising" mean that the elements preceding the word cover the elements listed after the word, and do not exclude the possibility of also covering other elements.

It should also be noted that, in the description of the present disclosure, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be interpreted in a broad sense, for example, it may be a fixed connection or a flexible connection. Disassembled connection, or integral connection; it can be directly connected or indirectly connected through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present disclosure according to specific situations. When it is described that a specific device is located between a first device and a second device, there may or may not be an intervening device between the specific device and the first device or the second device.

All terms used in the present disclosure have the same meaning as understood by those of ordinary skill in the art to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in, for example, general-purpose dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in idealized or extremely formalized meanings, unless explicitly stated herein Defined like this.

Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, techniques, methods and devices should be considered part of the description.

Referring to Figures 1 and 2, a vehicle-mounted glass laminating machine includes: an external frame, a rack platform 1, a feeding mechanism 2, a pressing structure 3, a transmission system 4, a discharging mechanism 5, a control system, and a positive air spray gun structure 113 , the outer frame is composed of two side supports connected together, the middle is hollow, this is the prior art, not specifically drawn in the figure, the frame platform 1, the pressing structure 3 and the discharge mechanism 5 are sequentially from right to left It is fixedly connected between the two side supports, the feeding mechanism 2 is set between the two side supports for transporting materials, and the transmission system 4 is set between the two side supports and close to the lower position for pressing the structure 3 and the discharge mechanism 5 for transmission, the control system is set on the outer wall of one of the side supports to control the operation of the entire device, the positive air spray gun structure 113 is set between the two side supports and is located below the pressing structure 3 , the rack platform 1 includes a rack main platform 103 fixed between two side supports, the rack main platform 103 is used to place the vehicle-mounted glass 104, the PET film on the rack main platform 103 is installed to the corresponding position and fixed, and the jog is opened The transmission system, the feeding mechanism 2 is set to feed, and then the glass passes through the compression structure 3 to compress the PET film onto the glass. The film is formed and sealed by the compression structure 3, and cooperates with the positive air spray gun structure 113 to form a bubble-free state. It can automate film application, reduce manpower operations, and reduce manpower operating costs.

In some embodiments, feeding mechanism 2 includes automatic type and manual type, and automatic type and manual type all include the lower film fixed frame 101 and the upper film fixed frame 105 that are rotatably connected between two side supports, and the lower film fixed frame 101 And upper membrane fixed mount 105 is made by solid shaft diameter 25mm, and length is determined according to the width of frame main platform 103, and lower membrane fixed mount 101 is positioned at the position below frame main platform 103, and upper membrane fixed mount 105 is positioned at frame main platform. The position above the platform 103, the automatic type also includes a herringbone-shaped aluminum sheet type unfolding wheel 102 that is rotatably connected between the two side supports, as shown in Figure 3, the surface of the herringbone-shaped aluminum sheet type unfolding wheel 102 needs to be processed into a human-shaped shape, It is processed at a certain angle from the center to both sides, the middle angle is about 20-25 degrees, the wheel marks are 0.3mm deep, 0.15mm wide, and the surface is evenly distributed. The herringbone aluminum sheet type unfolding wheel 102 is located close to the right side of the frame main platform 103, the top of the herringbone aluminum sheet type unfolding wheel 102 is at the same level as the top of the frame main platform 103, and the manual type includes a rotating connection on both sides The large-curvature rubber static-removal unfolding wheel 114 between the supports, the large-curvature rubber static-removal deployment wheel 114 is located below the main platform 103 of the frame and at the upper left of the lower film fixing frame 101, as shown in Figure 4, the large-curvature rubber static elimination The unrolling wheel 114 is formed by injection molding of polymer material PVC, with a curvature of about 2-4 degrees and a deviation of about 2.5-5 mm from the center. The surface is wrapped with rubber with a thickness of about 5-7 mm to prevent static electricity.

In some embodiments, the pressing structure 3 includes an active pressing rubber wheel 110, a driven pressing rubber wheel 107, a single rod cylinder 106, a slider bearing seat 108 and a cutting knife mechanism 109, and the active pressing rubber wheel 110 and The driven pressing rubber wheel 107 is a winding rubber smooth roller with a diameter of 65mm and the length depends on the width of the glass. The single-rod cylinder 106 is directly selected according to the product, and the active pressing rubber wheel 110 is rotatably connected between the two side supports. , the top of the active compression rubber wheel 110 is at the same level as the top of the main platform 103 of the rack, the positive air pressure spray gun structure 113 is located at the bottom right of the active compression rubber wheel 110, and the air outlet position of the positive air pressure spray gun structure 113 faces the active compression rubber The gap between the wheel 110 and the frame main platform 103 is sufficient for glass blowing, and the two slider bearing seats 108 are connected between the two side supports and are positioned above the active compression rubber wheel 110, and the driven compression rubber The wheel 107 is rotatably connected between the two slider bearing housings 108, the driven pressing rubber wheel 107 is located directly above the active pressing rubber wheel 110 and corresponds to the position of the active pressing rubber wheel 110, and the two single-rod cylinders 106 Connected between the two side supports and above the slider bearing housing 108, the output ends of the two single-rod cylinders 106 are respectively connected to the positions near the two ends of the driven pressing rubber wheel 107, and the cutting knife mechanism 109 is fixedly connected to the two Between the side supports and at the position on the left side of the driven pressing rubber wheel 107.

In some embodiments, the cutting knife mechanism 109 includes a cutting knife, a fixed frame and a linear rodless cylinder, the fixed frame is fixedly connected between the two side supports, the linear rodless cylinder is connected under the fixed frame, and the cutting knife is connected At the output end of the linear rodless cylinder, the cutting knife mechanism 109 is used to cut off the PET film.

In some embodiments, the transmission system 4 includes a servo reduction motor 112 fixed between the two side supports, the discharge mechanism 5 includes an auxiliary rubber wheel 111 and a plurality of transmission wheels that are rotatably connected between the two side supports, and the servo The output end of the reduction motor 112, the active compression rubber wheel 110, the auxiliary rubber wheel 111 and a plurality of transmission wheels are all provided with synchronous wheels, the output end of the servo reduction motor 112, the active compression rubber wheel 110 and the auxiliary rubber wheel 111. A transmission belt is arranged between the synchronous wheels, and a transmission belt is also arranged between the auxiliary rubber wheel 111 and the synchronous wheels on the plurality of transmission wheels.

In some embodiments, the control system includes a power indicator light, a rotary button, a speed regulator, a power switch and an emergency stop switch for controlling the feeding mechanism 2, the pressing structure 3, the transmission system 4, the discharging mechanism 5 and the positive air pressure For the operation of the spray gun structure 113, the control system controls the switch and the operating state of the whole device.

The equipment is automatic: the PET film on the main platform 103 of the rack is installed to the corresponding position and fixed, and the servo deceleration motor 112 is turned on by jogging, the PET film pulls the lower film fixing frame 101 and the upper film fixing frame 105 to perform forward and reverse rotation, and observe the corresponding other wheels Is there any difference. When there is no difference, open the single-rod cylinder 106, form the active compression rubber wheel 110 and the driven compression rubber wheel 107 into a compression state, carry out the layout and pull the film according to Fig. The wheel is formed, sealed and pressed to form a state without air bubbles, and production can be carried out. If there is no glass, when there are air bubbles in the two films, adjust the pressure of the single-rod cylinder 106 and the herringbone aluminum sheet type unfolding wheel 102, so that there are no air bubbles when idling form. If there is no abnormality, the equipment is externally connected to the discharge rear end of the flat-panel cleaning machine, and the flat-panel cleaning machine transmits the vehicle-mounted glass 104 to the main platform 103 of the frame, turns on the servo reduction motor 112, and adjusts the number of revolutions of the motor through the speed control table. The output speed of the plate washer is the same. Now open the positive air pressure spray gun structure 113, when the vehicle-mounted glass 104 passes through the active compression rubber wheel 110 and the driven compression rubber wheel 107, the lower film is subjected to the corresponding air pressure. Due to the influence of positive air pressure, it runs away to both sides, forming a certain proportion of vacuum, so that the incoming wheel can contact better when it is pressed. After the pressing is completed, the cutting knife mechanism 109 is opened to cut off the film, and the first lamination is completed, passed to the front through the wheel set, and then put away.

The equipment is manual: the PET film on the main platform 103 of the rack is installed at the corresponding position and fixed, and the servo deceleration motor 112 is turned on by jogging, the PET film pulls the lower film fixing frame 101 and the upper film fixing frame 105 to perform forward and reverse rotation, and observe the corresponding other wheels Is there any difference. When there is no abnormality, open the single-rod cylinder 106, form the active compression rubber wheel 110 and the driven compression rubber wheel 107 into a compression state, perform manual layout and pull the film according to Figure 2, and jog the servo reduction motor 112 for transmission. Manually deliver the vehicle-mounted glass, which forms a certain irregular angle with the equipment, and thus requires a certain curvature of the large-curvature rubber static removal unfolding wheel 114 to form a certain pressure angle on the film, thereby increasing the pressure and angle, allowing the pressure to increase. It's better to let the air escape when it's tight to transfer, and it's better to form a vacuum seal when it's tighter. After pressing, manually open the cutting knife mechanism 109 to cut off the film and complete the production.

If there is an abnormal situation during the operation, the alarm in the electrical control cabinet will sound, and the employee can press the emergency stop switch to stop the entire process system. operate.

So far, the embodiments of the present disclosure have been described in detail. Certain details known in the art have not been described in order to avoid obscuring the concept of the present disclosure. Based on the above description, those skilled in the art can fully understand how to implement the technical solutions disclosed herein.

Although some specific embodiments of the present disclosure have been described in detail through examples, those skilled in the art should understand that the above examples are for illustration only, rather than limiting the scope of the present disclosure. Those skilled in the art should understand that the above embodiments can be modified or some technical features can be equivalently replaced without departing from the scope and spirit of the present disclosure. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any manner.

Claims (10)

1. The utility model provides a on-vehicle glass laminating machine which characterized in that includes: the device comprises an external frame, a frame platform (1), a feeding mechanism (2), a pressing structure (3), a transmission system (4), a discharging mechanism (5), a control system and a positive air pressure spray gun structure (113), wherein the external frame is formed by two side supports connected together, the middle of the external frame is hollow, the frame platform (1), the pressing structure (3) and the discharging mechanism (5) are sequentially and fixedly connected between the two side supports from right to left, the feeding mechanism (2) is arranged between the two side supports and used for transmitting materials, the transmission system (4) is arranged at a position between the two side supports and close to the lower part and used for transmitting the pressing structure (3) and the discharging mechanism (5), the control system is arranged on the outer wall of one side support and used for controlling the operation of the whole device, and the positive air pressure spray gun structure (113) is arranged between the two side supports and is positioned below the pressing structure (3).

2. The laminator according to claim 1, wherein the frame platform (1) comprises a frame main platform (103) fixed between two side supports, the frame main platform (103) being for placing a vehicle glass (104).

3. The laminator according to claim 1, wherein the feeding mechanism (2) comprises an automatic and a manual type, both comprising a lower film holder (101) and an upper film holder (105) rotatably connected between two side supports; the lower film fixing frame (101) is located at a position below the frame main platform (103), and the upper film fixing frame (105) is located at a position above the frame main platform (103).

4. A laminator according to claim 3, wherein the automated laminator further comprises a chevron aluminum sheet deployment wheel (102) rotatably connected between the two side supports, the chevron aluminum sheet deployment wheel (102) being located immediately to the right of the frame main platform (103), the chevron aluminum sheet deployment wheel (102) top being at the same level as the frame main platform (103) top.

5. A laminator according to claim 3, wherein the manual operation further includes a large camber rubber static-removing deployment wheel (114) rotatably connected between the two side supports, the large camber rubber static-removing deployment wheel (114) being located below the frame main platform (103) and above the left of the lower film holder (101).

6. The laminator of claim 5, wherein the high camber rubber static-removing deployment wheel (114) has a camber, which is injection molded from a polymeric material PVC, and has a camber of 2-4 degrees, an off-center of 2.5-5mm, a surface-wound rubber, and a thickness of 5-7mm.

7. The laminator according to claim 1, wherein the pressing structure (3) comprises a driving pressing rubber wheel (110), a driven pressing rubber wheel (107), a single rod cylinder (106), a slider bearing block (108) and a cutter mechanism (109); the driving pressing rubber wheel (110) is rotationally connected between two side supports, the top of the driving pressing rubber wheel (110) and the top of a frame main platform (103) are on the same horizontal plane, a positive air pressure spray gun structure (113) is located at the position of the right lower side of the driving pressing rubber wheel (110), two sliding block bearing seats (108) are connected inside an outer frame and located at the position of the upper side of the driving pressing rubber wheel (110), a driven pressing rubber wheel (107) is rotationally connected between the two sliding block bearing seats (108), the driven pressing rubber wheel (107) is located right above the driving pressing rubber wheel (110) and corresponds to the position of the driving pressing rubber wheel (110), two single-rod cylinders (106) are connected inside the outer frame and located above the sliding block bearing seats (108), the output ends of the two single-rod cylinders (106) are connected with the positions of the driven pressing rubber wheel (107) close to the two ends respectively, and the cutting knife mechanism (109) is fixedly connected between the two side supports and located at the left side of the driven pressing rubber wheel (107).

8. The laminator of claim 7, wherein the cutter mechanism (109) includes a cutter, a mount, and a linear rodless cylinder, the mount being fixedly connected between the two side supports, the linear rodless cylinder being connected below the mount, the cutter being connected at a linear rodless cylinder output.

9. The laminator according to claim 8, wherein the transmission system (4) comprises a servo gear motor (112) fixed between two side supports, the discharging mechanism (5) comprises an auxiliary rubber wheel (111) and a plurality of conveying wheels rotatably connected between the two side supports, synchronous wheels are arranged on an output end of the servo gear motor (112), an active compacting rubber wheel (110), the auxiliary rubber wheel (111) and the plurality of conveying wheels, a transmission belt is arranged between synchronous wheels on the output end of the servo gear motor (112), the active compacting rubber wheel (110) and the auxiliary rubber wheel (111), and a transmission belt is also arranged between synchronous wheels on the auxiliary rubber wheel (111) and the plurality of conveying wheels.

10. The laminator of claim 9, wherein the control system includes a power indicator, a rotary button, a speed dial, a power switch, and a scram switch for controlling operation of the feed mechanism (2), the compression mechanism (3), the drive train (4), the discharge mechanism (5), and the positive air pressure lance mechanism (113).