CN219359060U - Polishing device - Google Patents
Polishing device Download PDFInfo
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- CN219359060U CN219359060U CN202320235703.7U CN202320235703U CN219359060U CN 219359060 U CN219359060 U CN 219359060U CN 202320235703 U CN202320235703 U CN 202320235703U CN 219359060 U CN219359060 U CN 219359060U
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- 238000005498 polishing Methods 0.000 title 1
- 239000000428 dust Substances 0.000 claims abstract description 53
- 238000000227 grinding Methods 0.000 claims abstract description 42
- 238000003860 storage Methods 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 3
- 229910001651 emery Inorganic materials 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 208000005069 pulmonary fibrosis Diseases 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
本实用新型涉及机械加工设备技术领域，公开了一种打磨装置，第一支板和第二支板之前还安装有吸尘机构，吸尘机构包括伺服电机、螺纹杆、调节块和吸尘箱，伺服电机固接在第二支板上，且伺服电机的驱动端活动贯穿第二支板并固接有螺纹杆，螺纹杆的外部螺纹套设有调节块，调节块的顶部固接有吸尘箱，吸尘箱的前表面上固定连通有引风机，且吸尘箱的后表面固定连通有管道，管道的一端固定连通有吸嘴，调节块的底部固接有紧固块，两条导向槽的上方处安装有送料机构。吸尘机构可以对打磨过程中产生的粉尘进行收集，防止粉尘肆意扩散对使用者的健康造成损害，而且吸嘴可以跟随砂轮同时移动，能够准确吸入产生的粉尘，提升了吸尘效率。
The utility model relates to the technical field of mechanical processing equipment and discloses a grinding device. A dust suction mechanism is installed before the first support plate and the second support plate. The dust suction mechanism includes a servo motor, a threaded rod, an adjustment block and a dust collection box , the servo motor is fixed on the second support plate, and the driving end of the servo motor runs through the second support plate and is fixedly connected with a threaded rod. The external threaded sleeve of the threaded rod is provided with an adjustment block, and the top of the adjustment block is fixed with a suction Dust box, the front surface of the dust collection box is fixedly connected with an induced draft fan, and the rear surface of the dust collection box is fixedly connected with a pipeline, one end of the pipeline is fixedly connected with a suction nozzle, the bottom of the adjustment block is fixedly connected with a fastening block, two A feeding mechanism is installed above the guide groove. The dust suction mechanism can collect the dust generated during the grinding process to prevent the indiscriminate spread of dust and cause damage to the user's health, and the suction nozzle can move simultaneously with the grinding wheel to accurately suck the generated dust, improving the dust collection efficiency.
Description
技术领域technical field
本实用新型涉及机械加工设备技术领域，具体为一种打磨装置。The utility model relates to the technical field of mechanical processing equipment, in particular to a grinding device.
背景技术Background technique
机器的生产过程是指从原材料(或半成品)制成产品的全部过程。对机器生产而言包括原材料的运输和保存、生产的准备、毛坯的制造、零件的加工和热处理、产品的装配及调试、油漆和包装等内容，生产过程的内容十分广泛，现代企业用系统工程学的原理和方法组织生产和指导生产，将生产过程看成是一个具有输入和输出的生产系统，现有的机械零部件在加工制造后，为了提升零部件表面的光滑度，需要对其表面进行打磨处理。The production process of a machine refers to the entire process of making a product from raw materials (or semi-finished products). For machine production, it includes the transportation and storage of raw materials, production preparation, blank manufacturing, parts processing and heat treatment, product assembly and debugging, painting and packaging, etc. The content of the production process is very extensive. Modern enterprises use system engineering The principles and methods of science organize and guide production, and regard the production process as a production system with input and output. After the existing mechanical parts are processed and manufactured, in order to improve the smoothness of the surface of the parts, it is necessary to Perform sanding.
中国专利公开了一种机械加工用打磨装置(授权公告号CN211565427U)，其通过设置打磨台、第一固定板、支撑板、滑槽、滑块、安装座、打磨机、伸缩杆和弹簧的配合作用，方便打磨机水平移动，以及可以手动驱动打磨机平稳地上下移动，减少自动化设备的设置，降低了使用成本，同时也方便了实际操作，上述打磨装置在打磨时，会产生较多的粉尘，这些粉尘得不到收集，会肆意扩散，不仅会污染周围区域，而且人体长期吸入粉尘后会出现肺纤维化及其他疾病。Chinese patent discloses a grinding device for mechanical processing (authorized notification number CN211565427U), which is provided with a grinding table, a first fixed plate, a support plate, a chute, a slider, a mounting seat, a grinding machine, a telescopic rod and a spring. Function, it is convenient to move the grinding machine horizontally, and can manually drive the grinding machine to move up and down smoothly, which reduces the setting of automation equipment, reduces the cost of use, and also facilitates the actual operation. The above-mentioned grinding device will generate more dust when grinding If the dust is not collected, it will spread wantonly, which will not only pollute the surrounding area, but also cause pulmonary fibrosis and other diseases after the human body inhales the dust for a long time.
实用新型内容Utility model content
本实用新型的目的在于提供一种打磨装置，以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a grinding device to solve the problems raised in the above-mentioned background technology.
为实现上述目的，本实用新型提供如下技术方案：一种打磨装置，包括打磨台，所述打磨台的顶部开设有两条导向槽，且打磨台的顶部两个拐角处分别竖直固接有第一支板和第二支板，第一支板和第二支板上均固接有第一气缸，两个第一气缸的伸缩端上均固接有夹板，第一支板和第二支板之前还安装有吸尘机构，吸尘机构包括伺服电机、螺纹杆、调节块和吸尘箱，伺服电机固接在第二支板上，且伺服电机的驱动端活动贯穿第二支板并固接有螺纹杆，螺纹杆的外部螺纹套设有调节块，调节块的顶部固接有吸尘箱，吸尘箱的前表面上固定连通有引风机，且吸尘箱的后表面固定连通有管道，管道的一端固定连通有吸嘴，调节块的底部固接有紧固块，紧固块的底端固接有限位环，限位环的内部活动贯穿有安装管，两条导向槽的上方处安装有送料机构，限位环的底部固接有第二气缸，第二气缸的伸缩端上固接有电动机，电动机的驱动端上固接有砂轮。In order to achieve the above object, the utility model provides the following technical solutions: a grinding device, including a grinding table, two guide grooves are provided on the top of the grinding table, and two corners of the top of the grinding table are respectively vertically fixed with The first support plate and the second support plate, the first support plate and the second support plate are all fixedly connected with the first air cylinder, the expansion and contraction ends of the two first air cylinders are all fixedly connected with splints, the first support plate and the second support plate There is also a dust suction mechanism installed before the support plate. The dust suction mechanism includes a servo motor, a threaded rod, an adjustment block and a dust collection box. The servo motor is fixed on the second support plate, and the driving end of the servo motor runs through the second support plate. And it is fixedly connected with a threaded rod, the external thread sleeve of the threaded rod is provided with an adjustment block, the top of the adjustment block is fixedly connected with a dust collection box, the front surface of the dust collection box is fixedly connected with an induced draft fan, and the rear surface of the dust collection box is fixed There is a pipeline in communication, one end of the pipeline is fixedly connected with a suction nozzle, the bottom of the adjustment block is fixed with a fastening block, the bottom of the fastening block is fixed with a limit ring, and the internal activities of the limit ring run through the installation pipe, two guides A feeding mechanism is installed above the groove, a second cylinder is fixedly connected to the bottom of the limit ring, a motor is fixedly connected to the telescoping end of the second cylinder, and a grinding wheel is fixedly connected to the driving end of the motor.
可选的，所述螺纹杆的一端通过轴承转动连接在第一支板上，安装管固接在第一支板和第二支板之间。Optionally, one end of the threaded rod is rotatably connected to the first support plate through a bearing, and the installation pipe is fixedly connected between the first support plate and the second support plate.
可选的，所述引风机的进风端与吸尘箱固定连通，管道为“凵”形结构。Optionally, the air inlet end of the induced draft fan is fixedly communicated with the dust collection box, and the pipeline is in the shape of an "凵" shape.
可选的，所述送料机构包括储料架、电动推杆、推板和滚轮，储料架的内部固接有电动推杆，电动推杆的伸缩端上固接有推板，且电动推杆的底部四个拐角均固接有滚轮。Optionally, the feeding mechanism includes a storage rack, an electric push rod, a push plate and rollers, an electric push rod is fixedly connected to the inside of the storage rack, a push plate is fixed on the telescopic end of the electric push rod, and the electric push rod The bottom four corners of the rod are fixedly connected with rollers.
可选的，所述推板滑动连接在储料架的内部，储料架位于两个夹板之间。Optionally, the push plate is slidably connected inside the material storage rack, and the material storage rack is located between the two splints.
可选的，其中两个所述滚轮活动安装在其中一个导向槽内，另外两个所述滚轮活动安装在另一个导向槽内。Optionally, two of the rollers are movably installed in one of the guide grooves, and the other two of the rollers are movably installed in the other guide groove.
与现有技术相比，本实用新型的有益效果是：Compared with the prior art, the beneficial effects of the utility model are:
1、吸尘机构可以对打磨过程中产生的粉尘进行收集，防止粉尘肆意扩散对使用者的健康造成损害，而且吸嘴可以跟随砂轮同时移动，能够准确吸入产生的粉尘，提升了吸尘效率。1. The dust suction mechanism can collect the dust generated during the grinding process to prevent the indiscriminate spread of dust and cause damage to the user's health, and the suction nozzle can move simultaneously with the grinding wheel, which can accurately suck the generated dust and improve the dust collection efficiency.
2、送料机构可以将待打磨的工件推送至加工区域，而且通过电动推杆的伸长可以带动推板抬升，方便将推板抬升至待夹持区域，该方式可以大大降低人工搬运的劳累感，送料效率大大提升。2. The feeding mechanism can push the workpiece to be polished to the processing area, and the extension of the electric push rod can drive the push plate to lift, which is convenient for lifting the push plate to the area to be clamped. This method can greatly reduce the fatigue of manual handling , The feeding efficiency is greatly improved.
附图说明Description of drawings
图1为本实用新型一种打磨装置的整体结构示意图；Fig. 1 is the overall structure schematic diagram of a kind of grinding device of the present utility model;
图2为本实用新型一种打磨装置中吸尘机构的结构示意图；Fig. 2 is a structural schematic diagram of a dust suction mechanism in a grinding device of the present invention;
图3为本实用新型一种打磨装置中送料机构的结构示意图。Fig. 3 is a structural schematic diagram of a feeding mechanism in a grinding device of the present invention.
图中：1、打磨台；11、导向槽；2、第一支板；3、第二支板；4、第一气缸；5、夹板；6、吸尘机构；61、伺服电机；62、螺纹杆；63、调节块；64、吸尘箱；65、引风机；66、管道；661、吸嘴；67、紧固块；68、限位环；69、安装管；7、送料机构；71、储料架；72、电动推杆；73、推板；74、滚轮；8、第二气缸；81、电动机；82、砂轮。In the figure: 1. Grinding table; 11. Guide groove; 2. The first support plate; 3. The second support plate; 4. The first cylinder; 5. Plywood; 6. Dust suction mechanism; 61. Servo motor; 62 Threaded rod; 63, adjustment block; 64, dust collection box; 65, induced draft fan; 66, pipeline; 661, suction nozzle; 67, fastening block; 68, limit ring; 69, installation pipe; 7, feeding mechanism; 71, storage rack; 72, electric push rod; 73, push plate; 74, roller; 8, second cylinder; 81, electric motor; 82, emery wheel.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1至图3，本实用新型提供一种打磨装置，包括打磨台1，打磨台1的顶部开设有两条导向槽11，且打磨台1的顶部两个拐角处分别竖直固接有第一支板2和第二支板3，第一支板2和第二支板3上均固接有第一气缸4，两个第一气缸4的伸缩端上均固接有夹板5。Please refer to Fig. 1 to Fig. 3, the utility model provides a kind of grinding device, comprises grinding table 1, and the top of grinding table 1 is provided with two guide grooves 11, and the two corners of the top of grinding table 1 are fixed vertically respectively There are a first support plate 2 and a second support plate 3, the first support plate 2 and the second support plate 3 are fixedly connected with the first cylinder 4, and the telescopic ends of the two first cylinders 4 are fixed with splints 5 .
第一支板2和第二支板3之前还安装有吸尘机构6，吸尘机构6包括伺服电机61、螺纹杆62、调节块63和吸尘箱64，伺服电机61固接在第二支板3上，且伺服电机61的驱动端活动贯穿第二支板3并固接有螺纹杆62，螺纹杆62的一端通过轴承转动连接在第一支板2上，螺纹杆62的外部螺纹套设有调节块63，调节块63的顶部固接有吸尘箱64，吸尘箱64的前表面上固定连通有引风机65，且吸尘箱64的后表面固定连通有管道66，吸尘箱64的内部还固接有过滤网，引风机65的进风端与吸尘箱64固定连通，管道66为“凵”形结构，管道66的一端固定连通有吸嘴661，调节块63的底部固接有紧固块67，紧固块67的底端固接有限位环68，限位环68的内部活动贯穿有安装管69，安装管69固接在第一支板2和第二支板3之间，限位环68的底部固接有第二气缸8，第二气缸8的伸缩端上固接有电动机81，电动机81的驱动端上固接有砂轮82，吸尘机构6可以对打磨过程中产生的粉尘进行收集，防止粉尘肆意扩散对使用者的健康造成损害，而且吸嘴661可以跟随砂轮82同时移动，能够准确吸入产生的粉尘，提升了吸尘效率。Before the first support plate 2 and the second support plate 3, a dust suction mechanism 6 is also installed. The dust suction mechanism 6 includes a servo motor 61, a threaded rod 62, an adjustment block 63 and a dust collection box 64, and the servo motor 61 is fixed on the second support plate. on the support plate 3, and the driving end of the servo motor 61 runs through the second support plate 3 and is fixedly connected with a threaded rod 62. One end of the threaded rod 62 is connected to the first support plate 2 through bearing rotation, and the external thread of the threaded rod 62 An adjusting block 63 is sleeved, and the top of the adjusting block 63 is fixedly connected with a dust collection box 64. The front surface of the dust collection box 64 is fixedly connected with an induced draft fan 65, and the rear surface of the dust collection box 64 is fixedly connected with a pipeline 66. The inside of the dust box 64 is also fixedly connected with a filter screen, the air inlet end of the induced draft fan 65 is fixedly communicated with the dust collection box 64, and the pipeline 66 is a "凵" shaped structure, and one end of the pipeline 66 is fixedly connected with a suction nozzle 661, and the adjustment block 63 The bottom of the fastening block 67 is affixed with a fastening block 67, and the bottom end of the fastening block 67 is affixed with a limit ring 68. The internal movement of the limit ring 68 runs through a mounting tube 69, and the mounting tube 69 is fixedly connected to the first support plate 2 and the first support plate 2. Between the two support plates 3, a second cylinder 8 is fixedly connected to the bottom of the limit ring 68, a motor 81 is fixedly connected to the telescopic end of the second cylinder 8, a grinding wheel 82 is fixedly connected to the driving end of the motor 81, and the dust suction mechanism 6. The dust generated during the grinding process can be collected to prevent the indiscriminate spread of dust and cause damage to the user's health, and the suction nozzle 661 can move simultaneously with the grinding wheel 82 to accurately suck the generated dust and improve the dust collection efficiency.
两条导向槽11的上方处安装有送料机构7，送料机构7包括储料架71、电动推杆72、推板73和滚轮74，储料架71的内部固接有电动推杆72，电动推杆72的伸缩端上固接有推板73，且电动推杆72的底部四个拐角均固接有滚轮74，推板73滑动连接在储料架71的内部，储料架71位于两个夹板5之间，其中两个滚轮74活动安装在其中一个导向槽11内，另外两个滚轮74活动安装在另一个导向槽11内，送料机构7可以将待打磨的工件推送至加工区域，而且通过电动推杆72的伸长可以带动推板73抬升，方便将推板73抬升至待夹持区域，该方式可以大大降低人工搬运的劳累感，送料效率大大提升。The top of two guide grooves 11 is equipped with feeding mechanism 7, and feeding mechanism 7 comprises material storage rack 71, electric push rod 72, push plate 73 and roller 74, and the inside of material storage rack 71 is fixedly connected with electric push rod 72, electric The telescoping end of push rod 72 is affixed with push plate 73, and the bottom four corners of electric push rod 72 are all affixed with roller 74, and push plate 73 is slidably connected in the inside of storage rack 71, and storage rack 71 is positioned at two Between the two splints 5, two rollers 74 are movably installed in one of the guide grooves 11, and the other two rollers 74 are movably installed in the other guide groove 11. The feeding mechanism 7 can push the workpiece to be polished to the processing area. Moreover, the elongation of the electric push rod 72 can drive the push plate 73 to lift, and it is convenient to lift the push plate 73 to the area to be clamped. This method can greatly reduce the fatigue of manual handling and greatly improve the feeding efficiency.
伺服电机61的型号为ACSM110-G04030LZ，电动机81的型号为YE2。The model of the servo motor 61 is ACSM110-G04030LZ, and the model of the motor 81 is YE2.
工作原理：使用本装置时，将工件放在推板73上，然后推动储料架71，当工件移动至两个夹板5之间时，控制电动推杆72伸长，此时可以带动推板73和工件升高，当工件移动至理想位置后，控制两个第一气缸4伸长，此时可以带动两个夹板5相对移动，从而对工件进行夹紧，然后控制第二气缸8伸长，而电动机81通电后可以带动砂轮82旋转，在第二气缸8的伸长作用下，可以将旋转的砂轮82移动至工件表面进行打磨，与此同时，伺服电机61正转和反转后，可以带动螺纹杆62正反转，在限位环68和安装管69的作用下，可以带动调节块63左右移动，调节块63左右移动后可以带动紧固块67、限位环68和第二气缸8左右移动，进而带动电动机81和旋转的砂轮82左右移动，方便对工件的不同位置都进行打磨处理，而引风机65在工作后可以产生吸力，随着调节块63的左右移动，还可以带动吸尘箱64、管道66和吸嘴661左右移动，此时通过吸嘴661和管道66可以将产生的粉尘吸入吸尘箱64内，通过吸尘箱64内的过滤网过滤后，洁净的空气由引风机65的出风端排出即可。Working principle: When using this device, put the workpiece on the push plate 73, and then push the storage rack 71. When the workpiece moves between the two splints 5, control the electric push rod 72 to elongate, and the push plate can be driven at this time 73 and the workpiece rises. When the workpiece moves to the desired position, the two first cylinders 4 are controlled to elongate. At this time, the two splints 5 can be driven to move relative to each other, thereby clamping the workpiece, and then the second cylinder 8 is controlled to elongate , and the motor 81 can drive the grinding wheel 82 to rotate after being energized. Under the elongation of the second cylinder 8, the rotating grinding wheel 82 can be moved to the surface of the workpiece for grinding. At the same time, after the servo motor 61 rotates forward and reverse, Can drive threaded rod 62 forward and reverse, under the effect of limit ring 68 and installation tube 69, can drive adjustment block 63 to move left and right, after adjustment block 63 moves left and right, can drive fastening block 67, limit ring 68 and the second The cylinder 8 moves left and right, and then drives the motor 81 and the rotating emery wheel 82 to move left and right, so that the different positions of the workpiece are conveniently polished, and the induced draft fan 65 can generate suction after work. Drive the dust collection box 64, the pipeline 66 and the suction nozzle 661 to move left and right. At this time, the dust produced can be sucked into the dust collection box 64 by the suction nozzle 661 and the pipeline 66. After filtering through the filter screen in the dust collection box 64, the clean The air can be discharged from the outlet end of the induced draft fan 65.
尽管已经示出和描述了本实用新型的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (6)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117381558A (en) * | 2023-10-12 | 2024-01-12 | 瑞声开泰科技(马鞍山)有限公司 | Grinding device, smelting equipment and smelting method |
| CN118238040A (en) * | 2024-05-29 | 2024-06-25 | 江苏奕雯杰燃油喷射科技有限公司 | Polishing equipment for machining fuel nozzle precise piece |
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- 2023-02-16 CN CN202320235703.7U patent/CN219359060U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117381558A (en) * | 2023-10-12 | 2024-01-12 | 瑞声开泰科技(马鞍山)有限公司 | Grinding device, smelting equipment and smelting method |
| CN118238040A (en) * | 2024-05-29 | 2024-06-25 | 江苏奕雯杰燃油喷射科技有限公司 | Polishing equipment for machining fuel nozzle precise piece |
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