CN219348210U - Airbag thermal fatigue detection device for positive pressure oxygen respirator - Google Patents

Airbag thermal fatigue detection device for positive pressure oxygen respirator Download PDF

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CN219348210U
CN219348210U CN202320699114.4U CN202320699114U CN219348210U CN 219348210 U CN219348210 U CN 219348210U CN 202320699114 U CN202320699114 U CN 202320699114U CN 219348210 U CN219348210 U CN 219348210U
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air
detection
water tank
electric heating
thermal fatigue
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井婷婷
杨俊燕
廖树芸
陈于金
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Chongqing Kelong Safety Equipment Co ltd
CCTEG Chongqing Research Institute Co Ltd
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Chongqing Kelong Safety Equipment Co ltd
CCTEG Chongqing Research Institute Co Ltd
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Abstract

The utility model relates to the technical field of coal mine respiratory protection safety, and discloses an air bag thermal fatigue detection device for a positive pressure oxygen respirator, which comprises a controller, an electric heating water tank, a first temperature sensor, an inflator pump, an air pump, an electric valve, a second temperature sensor, a differential pressure sensor, a pressure relief valve, a detection gas circuit, an air bag and an alarm. The controller downwards controls the air pump to inflate, the heating water tank to heat and the air pump to exhaust air, so as to provide a stable and controllable hot air source for the test platform; meanwhile, real-time data such as air pressure, temperature and the like in the air bag are detected by the sensor, and the set test pressure of the air bag is maintained by controlling the opening of the electric valve and matching with the air release valve; and providing real-time data for human-machine interaction upwards, and receiving control and operation instructions. According to the scheme, the real working environment of the air bag can be simulated, automatic acquisition of detection data is realized, so that the quality of the air bag heat sealing process is effectively and quickly judged, the detection efficiency can be improved, and the detection cost is reduced.

Description

正压氧气呼吸器用气囊热疲劳检测装置Airbag Thermal Fatigue Detection Device for Positive Pressure Oxygen Breathing Apparatus

技术领域technical field

本实用新型涉及煤矿呼吸防护安全技术领域,具体涉及一种正压氧气呼吸器用气囊热疲劳检测装置。The utility model relates to the technical field of respiratory protection safety in coal mines, in particular to an airbag thermal fatigue detection device for a positive pressure oxygen respirator.

背景技术Background technique

正压氧气呼吸器是煤矿救护队员在有毒有害气体或缺氧的恶劣环境下从事抢险救援工作必不可少的个体呼吸防护装备。正压氧气呼吸器用气囊是利用TPU材质的柔软性,使气囊体积大小随着呼吸气体压力而变化,以实现正压氧气呼吸器呼吸循环回路中的储气功能。气囊成品由TPU材质的面板和连接清净罐、降温盒、自补阀、放水阀和正压板的TPU注塑成型接头通过高周波高频热合工艺制造成气囊成品。由于正压氧气呼吸器用气囊是在长时间的高温气体和一定的气体压力环境下工作,因此气囊成品存在热合部位开口、接头裂口等质量隐患,将会严重影响正压氧气呼吸器使用者的呼吸安全。Positive pressure oxygen respirator is an essential personal respiratory protective equipment for coal mine rescue personnel to engage in rescue work in the harsh environment of toxic and harmful gases or hypoxia. The airbag for positive pressure oxygen respirator uses the softness of TPU material to make the volume of the airbag change with the pressure of breathing gas, so as to realize the gas storage function in the breathing cycle circuit of positive pressure oxygen respirator. The finished airbag is made of TPU material panels and TPU injection molding joints connecting the clean tank, cooling box, self-replenishing valve, water release valve and positive pressure plate through a high-frequency high-frequency heat-sealing process to produce a finished airbag. Since the airbags for positive pressure oxygen respirators work in the environment of high temperature gas and certain gas pressure for a long time, there are quality problems such as openings in heat-sealing parts and joint cracks in the finished airbags, which will seriously affect the breathing of users of positive pressure oxygen respirators. Safety.

目前正压氧气呼吸器生产厂家采用将气囊成品装配到呼吸器整机产品中进行整机性能检测,整机检测成本高,且检测效率低。质量部门没有专门针对气囊热疲劳检测的装置,无法对气囊热合工艺质量进行有效地判定,从而确保气囊与正压氧气呼吸器配套使用时的安全可靠性。At present, manufacturers of positive pressure oxygen respirators use finished airbags to be assembled into the complete respirator product for performance testing of the whole machine. The cost of machine testing is high and the testing efficiency is low. The quality department does not have a special device for airbag thermal fatigue testing, and cannot effectively judge the quality of the airbag heat sealing process, so as to ensure the safety and reliability of the airbag and positive pressure oxygen respirator when used together.

实用新型内容Utility model content

本实用新型的目的在于提供一种正压氧气呼吸器用气囊热疲劳检测装置,能够模拟气囊真实工作环境,实现检测数据的自动采集,从而实现对气囊热合工艺质量进行有效且快速的判定,进而确保气囊与正压氧气呼吸器配套使用时的安全可靠性,且提高检测效率,降低检测成本。The purpose of this utility model is to provide an airbag thermal fatigue detection device for positive pressure oxygen respirator, which can simulate the real working environment of the airbag and realize the automatic collection of detection data, so as to realize effective and rapid judgment on the quality of the heat sealing process of the airbag, thereby ensuring The air bag is safe and reliable when used in conjunction with the positive pressure oxygen respirator, and the detection efficiency is improved and the detection cost is reduced.

为达到上述目的,本实用新型的技术方案提供一种正压氧气呼吸器用气囊热疲劳检测装置,包括控制器、热气源供气装置和热疲劳检测试验台;In order to achieve the above purpose, the technical solution of the present utility model provides an airbag thermal fatigue detection device for a positive pressure oxygen respirator, including a controller, a hot gas source supply device and a thermal fatigue detection test bench;

所述热气源供气装置包括电加热水箱、第一温度传感器、充气泵、抽气泵、电动阀;所述电加热水箱内设置有加热模块;所述温度传感器设置在电加热水箱内;The hot air source supply device includes an electric heating water tank, a first temperature sensor, an air pump, an air suction pump, and an electric valve; a heating module is arranged in the electric heating water tank; the temperature sensor is arranged in the electric heating water tank;

所述充气泵的进气口与室内空气连通,充气泵的出气口与电加热水箱的进气管连接,所述电加热水箱的出气管与抽气泵的进气口连接;抽气泵的出气口与电动阀的进气口连接;The air inlet of the air pump is connected with the indoor air, the air outlet of the air pump is connected with the air inlet pipe of the electric heating water tank, and the air outlet pipe of the electric heating water tank is connected with the air inlet of the air pump; the air outlet of the air pump is connected with the air inlet of the air pump. The air inlet connection of the electric valve;

所述热疲劳检测试验台包括第二温度传感器、差压传感器、泄压阀、检测气路、气囊、报警器;所述检测气路的进气口与电动阀的出气口连接;所述检测气路的检测连接端口与气囊上固定连接的气囊套管螺帽通过螺纹连接;第二温度传感器检测端通过螺纹连接在检测气路的上端部位,差压传感器检测口与气囊压力取样口连通;检测气路的出气口设置连接泄压阀;The thermal fatigue detection test bench includes a second temperature sensor, a differential pressure sensor, a pressure relief valve, a detection air circuit, an air bag, and an alarm; the air inlet of the detection air circuit is connected to the air outlet of the electric valve; the detection The detection connection port of the gas circuit is threadedly connected to the air bag casing nut fixedly connected to the air bag; the detection end of the second temperature sensor is connected to the upper end of the detection gas circuit through threads, and the detection port of the differential pressure sensor communicates with the pressure sampling port of the air bag; The gas outlet of the detection gas circuit is connected to a pressure relief valve;

所述控制器分别与加热模块、第一温度传感器、充气泵、抽气泵、电动阀、第二温度传感器、差压传感器以及报警器电连接。The controller is electrically connected with the heating module, the first temperature sensor, the air pump, the air pump, the electric valve, the second temperature sensor, the differential pressure sensor and the alarm respectively.

本方案的原理和效果是:在本方案中,控制器用于控制加热模块对电加热水箱内的水进行加热,并且控制器用于通过第一温度传感器对电加热水箱内的水的温度进行检测,控制器用于通过控制充气泵向电加热水箱内进行充气,控制器用于在第一温度传感器检测到电加热水箱内的水达到预设值时,控制抽气泵启动,从而实现对电加热水箱内的热气进行抽取,并且对应的热气依次通过抽气泵、检测气路、气囊,从而实现对气囊的热气充入,通过这种方式可以为气囊提供稳定的热气源。The principle and effect of this scheme are: in this scheme, the controller is used to control the heating module to heat the water in the electric heating water tank, and the controller is used to detect the temperature of the water in the electric heating water tank through the first temperature sensor, The controller is used to inflate the electric heating water tank by controlling the air pump, and the controller is used to control the start of the air pump when the first temperature sensor detects that the water in the electric heating water tank reaches a preset value, so as to realize the air heating in the electric heating water tank. The hot air is extracted, and the corresponding hot air passes through the air pump, the detection air circuit, and the air bag in sequence, so as to realize the hot air filling of the air bag. In this way, a stable hot air source can be provided for the air bag.

随着充入的过程,气囊内的压力越来越大,控制器用于通过第二温度传感器和差压传感器来对气囊内的温度和压力进行检测,在对应的压力得到预设试验压力时,控制器用于通过控制电动阀的开度来维持该压力,而泄压阀按照设定压力排气,使得气囊在一定时间内均保持这个压力范围状态下,记录下此时的电动阀的开度、压力值范围,随后在设定的检测时间内持续检测气压是否超出记录压力值范围,若发生气压下降,超出检测压力预设压力值范围的情况,则判定为气囊热合部位存在局部破裂、开口等质量不合格,提前结束检测流程,关闭电加热水箱、充气泵和抽气泵,停止向气囊内充气,控制器用于判定为气囊热合部位存在局部破裂、开口等质量不合格时,启动报警器进行报警,提示质检人员检查不合格气囊。With the filling process, the pressure in the airbag is getting higher and higher, and the controller is used to detect the temperature and pressure in the airbag through the second temperature sensor and differential pressure sensor. When the corresponding pressure obtains the preset test pressure, The controller is used to maintain the pressure by controlling the opening of the electric valve, and the pressure relief valve exhausts according to the set pressure, so that the airbag maintains this pressure range for a certain period of time, and records the opening of the electric valve at this time , pressure value range, and then continue to detect whether the air pressure exceeds the recorded pressure value range within the set detection time. If the air pressure drops and exceeds the preset pressure value range of the detection pressure, it is determined that there is a partial rupture or opening at the heat sealing part of the airbag. If the quality is unqualified, the inspection process will be terminated ahead of time, the electric heating water tank, air pump and air pump will be turned off, and the inflation of the airbag will be stopped. Alarm to prompt quality inspectors to check unqualified airbags.

现有技术在对气囊进行检测时,一般都是采用将气囊成品装配到呼吸器整机产品中进行整机性能检测,整机检测周期长,成本高,且检测效率低。In the prior art, when the airbag is tested, the finished airbag is generally assembled into the complete respirator product to perform the performance test of the whole machine. The whole machine test cycle is long, the cost is high, and the test efficiency is low.

而在本方案中,通过热疲劳检测装置模拟气囊真实使用的工作环境,通过控制器设定调节压力、温度参数,为气囊检测提供稳定可控的热气源,实现气囊的工艺质量快速且有效地检验,降低气囊的废品率,从而提高气囊与正压氧气呼吸器配套使用时的安全可靠性,最终确保呼吸器使用者的呼吸安全,且实现提高检测效率,降低检测成本的目的。In this scheme, the real working environment of the airbag is simulated by the thermal fatigue detection device, and the pressure and temperature parameters are set and adjusted by the controller to provide a stable and controllable hot gas source for the airbag detection, so as to realize the process quality of the airbag quickly and effectively. Inspection to reduce the reject rate of airbags, thereby improving the safety and reliability of airbags and positive pressure oxygen respirators when used together, and ultimately ensuring the breathing safety of respirator users, and achieving the purpose of improving detection efficiency and reducing detection costs.

通过报警器的设置实现了在判断出对应的气囊为不合格时,第一时间通知质检人员,检查不合格气囊,根据检测结果可以及时调整热合工艺参数,避免生产时出现大批量的不合格气囊成品。Through the setting of the alarm, when it is judged that the corresponding airbag is unqualified, the quality inspection personnel will be notified at the first time to check the unqualified airbag, and the heat-sealing process parameters can be adjusted in time according to the test results to avoid a large number of unqualified during production. Finished airbag.

进一步的,所述加热模块包括多根加热管,所述每根加热管均由控制器控制。Further, the heating module includes a plurality of heating tubes, each of which is controlled by a controller.

有益效果:加热管的输出采用控制器的控制,能够确保加热管长时间的使用,大大提高加热管的使用时间。Beneficial effects: the output of the heating tube is controlled by the controller, which can ensure the long-term use of the heating tube and greatly increase the service life of the heating tube.

进一步的,所述电加热水箱上还设置有与控制器电连接的进水阀、水位传感器;所述进水阀设置在电加热水箱的外箱壁进水端;所述水位传感器设置在电加热水箱的内侧壁上。Further, the electric heating water tank is also provided with a water inlet valve and a water level sensor electrically connected to the controller; the water inlet valve is arranged at the water inlet end of the outer tank wall of the electric heating water tank; the water level sensor is arranged at the electric heating water tank. Heating on the inside wall of the tank.

有益效果:控制器用于通过水位传感器对电加热水箱内的水位进行检测,系统设置了高水位阈值和低水位阈值,当水位传感器检测到电加热水箱处于低水位时,控制器就会启动报警器进行报警,同时控制进水阀开启,从而实现对电加热水箱内水的自动补水,当水位传感器检测到电加热水箱的水处于高水位时,控制进水阀关闭,停止加水。Beneficial effects: the controller is used to detect the water level in the electric heating water tank through the water level sensor. The system sets a high water level threshold and a low water level threshold. When the water level sensor detects that the electric heating water tank is at a low water level, the controller will start the alarm Make an alarm and control the water inlet valve to open at the same time, so as to realize the automatic replenishment of water in the electric heating water tank. When the water level sensor detects that the water in the electric heating water tank is at a high water level, control the water inlet valve to close and stop adding water.

通过水位传感器和进水阀之间的配合实现对电加热水箱内的水位的自动调整。自动化程度高,有效节约人力。The automatic adjustment of the water level in the electric heating water tank is realized through the cooperation between the water level sensor and the water inlet valve. High degree of automation, effectively saving manpower.

进一步的,所述报警器包括蜂鸣器和警示灯。Further, the alarm includes a buzzer and a warning light.

有益效果:通过声音和灯管进行双重的提示,确保质检人员能够获取到报警提醒。Beneficial effects: double prompts are provided through the sound and the light tube to ensure that quality inspectors can obtain alarm reminders.

进一步的,所述抽气泵的进气口和电加热水箱的出气管之间安装设置有气水分离装置。Further, an air-water separation device is installed between the air inlet of the air pump and the outlet pipe of the electric heating water tank.

有益效果:通过气水分离装置的设置可以分离热气源中的水汽,避免检测过程中气囊积水,从而造成气囊的检测结果不准确。Beneficial effects: the water vapor in the hot air source can be separated through the arrangement of the air-water separation device, so as to avoid water accumulation in the air bag during the detection process, thereby causing inaccurate detection results of the air bag.

进一步的,所述电加热水箱包括水箱外壳和水箱内胆;所述水箱内胆的底部设置有供加热管放置的安装卡槽,所述安装卡槽上还设置有隔板;所述水箱外壳的底部的四个角落上均设置有万向固定脚轮。Further, the electric heating water tank includes a water tank shell and a water tank liner; the bottom of the water tank liner is provided with an installation card slot for placing the heating pipe, and a partition is also arranged on the installation card slot; the water tank shell Universal fixed casters are provided on the four corners of the bottom.

有益效果:在本方案中,电加热水箱包括水箱外壳和水箱内胆,通过这种双层的设置使得水箱的保温效果和隔热效果更好,通过在水箱内胆底部设置加热管放置的安装槽,且通过隔板将多根加热管之间隔离,为加热管提供了更加稳定和安全的工作环境。Beneficial effects: In this scheme, the electric heating water tank includes the water tank shell and the water tank liner. Through this double-layer setting, the heat preservation effect and heat insulation effect of the water tank are better, and the heating tube is installed at the bottom of the water tank liner The trough is used to isolate multiple heating tubes through a partition, which provides a more stable and safe working environment for the heating tubes.

进一步的,所述热疲劳检测试验台还包括检测台,所述检测气路通过固定支撑座安装在检测台上,检测气路上设置有多个供安装连接气囊的检测连接端口,所述检测气路上包裹了保温棉。Further, the thermal fatigue detection test bench also includes a detection platform, the detection gas path is installed on the detection platform through a fixed support seat, and a plurality of detection connection ports for installing and connecting airbags are arranged on the detection gas path. The road was wrapped in insulation cotton.

有益效果:在本方案中,检测气路有多个检测连接端口,这样就使得可以同时安装多个气囊,组成气囊组,大大提高气囊检测的效率。并且检测气路包裹保温棉,可以保证输送气体的保温效果。Beneficial effects: In this solution, the detection gas path has multiple detection connection ports, so that multiple airbags can be installed at the same time to form an airbag group, which greatly improves the efficiency of airbag detection. And the detection gas path is wrapped with thermal insulation cotton, which can ensure the thermal insulation effect of the transported gas.

附图说明Description of drawings

图1为本实用新型实施例一中正压氧气呼吸器用气囊热疲劳检测装置的逻辑框图。Fig. 1 is a logic block diagram of an airbag thermal fatigue detection device for a positive pressure oxygen respirator in Embodiment 1 of the present invention.

图2为本实用新型实施例一中正压氧气呼吸器用气囊热疲劳检测装置的结构示意图。Fig. 2 is a schematic structural view of the airbag thermal fatigue detection device for the positive pressure oxygen respirator in Embodiment 1 of the present utility model.

具体实施方式Detailed ways

下面通过具体实施方式进一步详细说明:The following is further described in detail through specific implementation methods:

说明书附图中的标记包括:工控机及人机交互系统1、热气源供气装置2、热疲劳检测试验台3、人机交互装置11、工控机12、控制器13、交流接触器14、浪涌抑制器15、继电器16、报警器17、多通道数据记录仪18、操作台19、电加热水箱21、循环水泵22、第一温度传感器23、水位传感器24、加热管25、隔板26、万向固定脚轮27、放水阀28、进气管29、充气泵210、进气口211、出气管212、气水分离装置213、抽气泵214、电动阀215、进水阀216、检测气路31、检测台32、泄压阀33、固定支撑座34、气囊35、检测连接端口36、第二温度传感器37、差压传感器38。The symbols in the drawings of the description include: industrial computer and human-computer interaction system 1, hot air supply device 2, thermal fatigue detection test bench 3, human-computer interaction device 11, industrial computer 12, controller 13, AC contactor 14, Surge suppressor 15, relay 16, alarm 17, multi-channel data recorder 18, console 19, electric heating water tank 21, circulating water pump 22, first temperature sensor 23, water level sensor 24, heating pipe 25, partition 26 , universal fixed casters 27, water discharge valve 28, air inlet pipe 29, air pump 210, air inlet 211, air outlet pipe 212, air-water separation device 213, air pump 214, electric valve 215, water inlet valve 216, detection air circuit 31. Detection table 32, pressure relief valve 33, fixed support seat 34, air bag 35, detection connection port 36, second temperature sensor 37, differential pressure sensor 38.

实施例一:Embodiment one:

实施例一基本如附图1和图2所示:一种正压氧气呼吸器用气囊热疲劳检测装置,包括控制器13、热气源供气装置2和热疲劳检测试验台3;Embodiment 1 is basically shown in Figure 1 and Figure 2: a thermal fatigue detection device for airbags for positive pressure oxygen respirators, including a controller 13, a hot gas source supply device 2 and a thermal fatigue detection test bench 3;

所述热气源供气装置2包括电加热水箱21、循环水泵22、第一温度传感器23、充气泵210、抽气泵214、电动阀215;电加热水箱21内设置有加热模块;第一温度传感器23设置在电加热水箱21内;在本实施例中,加热模块包括多个加热管25,其中加热管25采用304无缝加热管,加热管由控制器控制。在另一实施例中,加热模块包括多个加热管25和继电器16,通过继电器16对加热管进行控制。The hot air supply device 2 includes an electric heating water tank 21, a circulating water pump 22, a first temperature sensor 23, an air pump 210, an air pump 214, and an electric valve 215; a heating module is arranged in the electric heating water tank 21; the first temperature sensor 23 is set in the electric heating water tank 21; in this embodiment, the heating module includes a plurality of heating tubes 25, wherein the heating tubes 25 adopt 304 seamless heating tubes, and the heating tubes are controlled by the controller. In another embodiment, the heating module includes a plurality of heating tubes 25 and a relay 16 , and the heating tubes are controlled by the relay 16 .

充气泵210的进气口211与室内空气连通,充气泵210的出气口与电加热水箱21的进气管29连接,实现充气功能;电加热水箱21的出气管212与气水分离装置213进气口连接,气水分离装置213出气口与抽气泵214的进气口连接,抽气泵214的出气口与电动阀215的进气口连接。The air inlet 211 of the air pump 210 is connected with the indoor air, and the air outlet of the air pump 210 is connected with the air inlet pipe 29 of the electric heating water tank 21 to realize the inflation function; The air outlet of the gas-water separation device 213 is connected with the air inlet of the air pump 214, and the air outlet of the air pump 214 is connected with the air inlet of the electric valve 215.

热疲劳检测试验台3包括固定支撑座34、检测台32、第二温度传感器37、差压传感器38、泄压阀33、检测气路31、气囊35、报警器17;检测气路31通过固定支撑座34安装在检测台32上。检测气路31上设置有多个供安装连接气囊35的检测连接端口36,所述检测气路31上包裹了保温棉,通过保温棉的设置来保证充入气体的温度。在本实施例中检测气路31上设置有三个检测连接端口36,使得检测气路31分为三条支路,分别为第一检测支路、第二检测支路、第三检测支路;每一条支路上的检测连接端口36与气囊上固定连接的气囊套管螺帽通过螺纹连接。第二温度传感器37通过螺纹紧固在检测气路31的上端部位,差压传感器38通过螺栓固定在检测台32侧面,差压传感器38检测口与气囊35的压力取样口连通。每一条支路的末端都设置了对应的泄压阀33。在本实施例中,气路依次流过充气泵210、电加热水箱21、抽气泵214、检测气路31、气囊35以及泄压阀33。在本实施例中,每一条支路上都设置有对应的差压传感器38、气囊35以及泄压阀33,而第二温度传感器37则设置在检测气路31上。同时在本实施例中,设置在每一条支路上的气囊35设置有多个,具体的本实施例中,在每一条支路上的气囊35数量为4个,气囊35与气囊之间进行串联起来,最后的一个气囊35与对应的该条支路上的泄压阀33相连通。实现同步进行十二个气囊35的热疲劳检测,大大提高检测效率。The thermal fatigue detection test bench 3 includes a fixed support base 34, a detection platform 32, a second temperature sensor 37, a differential pressure sensor 38, a pressure relief valve 33, a detection gas circuit 31, an air bag 35, and an alarm 17; the detection gas circuit 31 passes through the fixed The support base 34 is installed on the detection platform 32 . The detection gas path 31 is provided with a plurality of detection connection ports 36 for installing and connecting the airbags 35. The detection gas path 31 is wrapped with thermal insulation cotton, and the temperature of the charged gas is guaranteed by the thermal insulation cotton. In this embodiment, three detection connection ports 36 are provided on the detection gas path 31, so that the detection gas path 31 is divided into three branches, which are respectively the first detection branch, the second detection branch, and the third detection branch; The detection connection port 36 on a branch is threadedly connected with the air bag casing nut fixedly connected on the air bag. The second temperature sensor 37 is fastened on the upper end of the detection gas path 31 by threads, and the differential pressure sensor 38 is fixed on the side of the detection platform 32 by bolts, and the detection port of the differential pressure sensor 38 communicates with the pressure sampling port of the air bag 35 . A corresponding relief valve 33 is provided at the end of each branch. In this embodiment, the gas path flows through the air pump 210 , the electric heating water tank 21 , the air pump 214 , the detection gas path 31 , the air bag 35 and the pressure relief valve 33 in sequence. In this embodiment, a corresponding differential pressure sensor 38 , an air bag 35 and a pressure relief valve 33 are arranged on each branch, and the second temperature sensor 37 is arranged on the detection air path 31 . Simultaneously in this embodiment, the air bag 35 that is arranged on each branch road is provided with a plurality of, in concrete present embodiment, the number of the air bag 35 on each branch road is 4, connects in series between the air bag 35 and the air bag , the last air bag 35 communicates with the pressure relief valve 33 on the corresponding branch. The thermal fatigue detection of twelve airbags 35 is realized synchronously, and the detection efficiency is greatly improved.

为了对电加热水箱21内的水位进行监控,避免电加热水箱21内的水位随着加热的不断逐渐降低,防止电加热水箱21和隔板26干烧。电加热水箱内还设置有与控制器13电连接的进水阀216、水位传感器24、报警器17,所述进水阀216设置在电加热水箱21的外箱壁进水端,与外部供水管路连接;所述水位传感器24设置在电加热水箱21的内侧壁上。在本实施例中,报警器17包括蜂鸣器和警示灯。为了方便电加热水箱21的维修,还在电加热水箱21的侧壁上设置了放水阀28。In order to monitor the water level in the electric heating water tank 21, avoid that the water level in the electric heating water tank 21 gradually decreases along with heating, and prevent the electric heating water tank 21 and the dividing plate 26 from dry burning. The electric heating water tank is also provided with a water inlet valve 216 electrically connected to the controller 13, a water level sensor 24, and an alarm 17. The water inlet valve 216 is arranged on the water inlet end of the outer tank wall of the electric heating water tank 21, and is connected with the external water supply. Pipeline connection; the water level sensor 24 is arranged on the inner side wall of the electric heating water tank 21 . In this embodiment, the alarm 17 includes a buzzer and a warning light. In order to facilitate the maintenance of the electric heating water tank 21, a drain valve 28 is also provided on the side wall of the electric heating water tank 21.

控制器13分别与加热模块、第一温度传感器23、进水阀216、充气泵210、抽气泵214、电动阀215、第二温度传感器37、差压传感器38以及报警器17电连接。The controller 13 is electrically connected to the heating module, the first temperature sensor 23 , the water inlet valve 216 , the air pump 210 , the air pump 214 , the electric valve 215 , the second temperature sensor 37 , the differential pressure sensor 38 and the alarm 17 .

控制器13用于通过加热模块对电加热水箱21内的水进行加热,并通过第一温度传感器23对电加热水箱21内的水的温度进行检测,从而控制充气泵210向电加热水箱21内进行充气,当第一温度传感器23检测到电加热水箱21内的水温达到预设水温值时,控制抽气泵214启动,实现对电加热水箱21内热气的抽取,抽取的热气依次通过电动阀215、检测气路31以及气囊35,并通过间歇启停电加热水箱21的加热模块来是实现对加热气体温度的方式,实现对气囊35的热气充入,为气囊35提供稳定的热气源。The controller 13 is used to heat the water in the electric heating water tank 21 through the heating module, and detect the temperature of the water in the electric heating water tank 21 through the first temperature sensor 23, so as to control the air pump 210 to flow into the electric heating water tank 21 Inflate, when the first temperature sensor 23 detects that the water temperature in the electric heating water tank 21 reaches the preset water temperature value, the air pump 214 is controlled to start to realize the extraction of hot air in the electric heating water tank 21, and the extracted hot air passes through the electric valve 215 in turn , Detect the gas circuit 31 and the air bag 35, and start and stop the heating module of the electric heating water tank 21 intermittently to realize the temperature of the heating gas, realize the hot gas filling of the air bag 35, and provide a stable source of hot gas for the air bag 35.

随着热气的不断充入,气囊35内的压力越来越大,控制器13用于通过第二温度传感器37和差压传感器38对气囊35内的温度以及压力进行检测,在抽气泵214不断抽取气体到气囊35时,在对应的压力达到预设压力值时,控制器13用于通过控制电动阀215的开度,泄压阀33按照设定压力开启,来使得在一段时间内,气囊35内的压力值的波动维持在预设压力值的范围内,此时控制器13就会记录下电动阀215开度以及压力值范围。随后在设定的检测时间内持续检测气压值是否超出预设压力值范围,若发生气压下降,超出检测压力预设压力值范围的情况,则判定为气囊35热合部位存在局部破裂、开口等质量不合格,提前结束检测流程,关闭电加热水箱21、充气泵210和抽气泵214,停止向气囊35内充气,并通过报警器17发出报警,提示质检人员检查不合格气囊35。在本实施例中,报警器17包括蜂鸣器和警示灯,警示灯为红色LED灯。通过声音和灯管进行双重的提示,确保质检人员能够获取到报警提醒,及时判断,并处理不合格气囊35。Along with the continuous filling of hot gas, the pressure in the air bag 35 is getting bigger and bigger, and the controller 13 is used to detect the temperature and the pressure in the air bag 35 through the second temperature sensor 37 and the differential pressure sensor 38, and the air pump 214 is constantly When the gas is drawn to the airbag 35, when the corresponding pressure reaches the preset pressure value, the controller 13 is used to control the opening of the electric valve 215, and the pressure relief valve 33 is opened according to the set pressure, so that the airbag will be released within a period of time. The fluctuation of the pressure value in 35 is maintained within the range of the preset pressure value, and at this time, the controller 13 will record the opening degree of the electric valve 215 and the pressure value range. Then continue to detect whether the air pressure value exceeds the preset pressure value range within the set detection time. If the air pressure drops and exceeds the preset pressure value range of the detection pressure, it is determined that there are local ruptures, openings, etc. in the heat sealing part of the airbag 35. Unqualified, end the detection process in advance, turn off the electric heating water tank 21, air pump 210 and air pump 214, stop inflating the air bag 35, and send an alarm by the alarm 17, prompting the quality inspector to check the unqualified air bag 35. In this embodiment, the alarm 17 includes a buzzer and a warning light, and the warning light is a red LED light. Double reminders are given by sound and light tubes to ensure that quality inspectors can obtain alarm reminders, make timely judgments, and deal with unqualified airbags 35 .

为了对电加热水箱21内的水位进行监控,避免电加热水箱21内的水随着加热的不断进行水位逐渐减低,这样不仅会使得加热管25对隔板26过度加热,同时也不利于电加热水箱21的使用,控制器13用于通过水位传感器24对电加热水箱21内的水位进行检测,系统设置了高水位阈值和低水位阈值,当水位传感器24检测到电加热水箱21处于低水位时控制进水阀216开启,在本实施例中,在检测到电加热水箱21处于低水位时,同时,控制器13就会启动报警器17进行报警,即在本实施例中对应的报警器17可以实现多重报警,第一是气囊35不合格报警,第二是电加热水箱21处于低水位报警,从而实现对电加热水箱21内水的自动添加,当水位传感器24检测到电加热水箱21的水处于高水位时,控制进水阀216关闭,停止加水。在本实施例中电加热水箱21内还设置有循环水泵22,通过控制循环水泵22的启停,实现电加热水箱21内的循环,使得水和气体加热温度更加均匀。In order to monitor the water level in the electric heating water tank 21, avoid the water level in the electric heating water tank 21 gradually decreasing with the continuous heating, which will not only cause the heating tube 25 to overheat the partition plate 26, but also be unfavorable for electric heating The use of the water tank 21, the controller 13 is used to detect the water level in the electric heating water tank 21 through the water level sensor 24, the system sets a high water level threshold and a low water level threshold, when the water level sensor 24 detects that the electric heating water tank 21 is at a low water level Control the opening of the water inlet valve 216. In this embodiment, when it is detected that the electric heating water tank 21 is at a low water level, at the same time, the controller 13 will start the alarm 17 to alarm, that is, the corresponding alarm 17 in this embodiment Multiple alarms can be realized. The first is an alarm for the failure of the air bag 35, and the second is an alarm for the low water level of the electric heating water tank 21, thereby realizing automatic addition of water in the electric heating water tank 21. When the water level sensor 24 detects that the electric heating water tank 21 is When the water was at a high water level, the control water inlet valve 216 was closed to stop adding water. In this embodiment, the electric heating water tank 21 is also provided with a circulating water pump 22. By controlling the start and stop of the circulating water pump 22, the circulation in the electric heating water tank 21 is realized, so that the heating temperature of water and gas is more uniform.

在本实施例中还包括与控制器13电连接的通信模块,具体的通信模块包括有线通信模块和无线通信模块,控制器13通过通信模块连接上位机,上位机包括工控机及人机交互系统1,具体为工控机12、人机交互装置11等。为了能够更好的对上位机进行操作,将其固定在操作台19上。同时还设置有多通道数据记录仪18,通过多通道数据记录仪18与第二温度传感器37和差压传感器38之间通过20mA信号连接,实时监测传感器数据。在本实施例中有线通信模块主要采用RS485通讯方式,以Modbus协议进行数据传输。In this embodiment, a communication module electrically connected to the controller 13 is also included. The specific communication module includes a wired communication module and a wireless communication module. The controller 13 is connected to the host computer through the communication module. The host computer includes an industrial computer and a human-computer interaction system. 1. Specifically, it is an industrial computer 12, a human-computer interaction device 11, and the like. In order to be able to operate the host computer better, it is fixed on the console 19. At the same time, a multi-channel data recorder 18 is also provided, through which the multi-channel data recorder 18 is connected with the second temperature sensor 37 and the differential pressure sensor 38 through a 20mA signal to monitor sensor data in real time. In this embodiment, the wired communication module mainly adopts the RS485 communication mode, and performs data transmission with the Modbus protocol.

控制器13可以采用单片机或者PLC,在本实施例中,采用西门子PLC模块,具体为西门子6ES7 288-1ST20-0AA1 PLC,基于西门子WINCC 7.4组态软件开发的上位机安装在工控机12上。第一温度传感器23、第二温度传感器37以及压力传感器均采用三线式的,其中压力传感器的量程为2kpa,温度传感器量程100℃。Controller 13 can adopt single-chip microcomputer or PLC, and in the present embodiment, adopts Siemens PLC module, is specifically Siemens 6ES7 288-1ST20-0AA1 PLC, and the upper computer based on Siemens WINCC 7.4 configuration software development is installed on industrial computer 12. The first temperature sensor 23 , the second temperature sensor 37 and the pressure sensor are all of the three-wire type, wherein the range of the pressure sensor is 2kpa, and the range of the temperature sensor is 100°C.

在本实施例中,由于抽取的气体是水蒸气,所以为了避免检测过程中气囊35积水,在抽气泵214进气口211设计了气水分离装置213,将热气中的水汽分离,同时在本实施例中,还可以将气水分离装置213分离出来的积水回流到电加热水箱21中进行循环使用。In this embodiment, since the extracted gas is water vapor, in order to avoid water accumulation in the airbag 35 during the detection process, a gas-water separation device 213 is designed at the air inlet 211 of the air pump 214 to separate the water vapor in the hot gas, and at the same time In this embodiment, the accumulated water separated by the gas-water separator 213 can also be returned to the electric heating water tank 21 for recycling.

在本实施例中,电加热水箱21包括水箱外壳和水箱内胆,水箱内胆的底部上开设有供加热管25放置的安装槽,在安装槽上设置了隔板26,为加热管提供了更加稳定和安全的工作环境。同时水箱外壳底部的四个角落上均设置了万向固定脚轮27,这样就可以实现水箱的可移动功能,同时其中万向固定脚轮27还具有刹车功能,能够使得电加热水箱21在移动后的稳定性。在本实施例中水箱内胆的尺寸为1x0.5x0.5m;有效容积:0.25m3;其采用双层304不锈钢材质。在本实施例中,水箱外壳和水箱内胆中间也夹装有保温棉,通过保温棉的设置使得电加热水箱的保温效果更好。In this embodiment, the electric heating water tank 21 includes a water tank shell and a water tank liner. The bottom of the water tank liner is provided with a mounting groove for placing the heating pipe 25, and a partition 26 is provided on the mounting groove to provide a heating pipe. A more stable and secure working environment. Simultaneously four corners of water tank shell bottom are all provided with universal fixed caster 27, so just can realize the movable function of water tank, wherein wherein universal fixed caster 27 also has braking function simultaneously, can make electric heating water tank 21 after moving stability. In this embodiment, the size of the tank liner is 1x0.5x0.5m; effective volume: 0.25m 3 ; it is made of double-layer 304 stainless steel. In this embodiment, insulation cotton is also sandwiched between the outer shell of the water tank and the liner of the water tank, and the thermal insulation effect of the electric heating water tank is better through the arrangement of the insulation cotton.

实施例二Embodiment two

与实施例一相比,本实施例的不同之处在于:所述检测气路31的检测连接端口36和气囊35之间设置有电磁阀,所述电磁阀靠近气囊35的一侧内设置有与控制器13电连接的气体检测机构。Compared with Embodiment 1, the difference of this embodiment is that a solenoid valve is provided between the detection connection port 36 of the detection gas circuit 31 and the air bag 35, and a side of the solenoid valve close to the air bag 35 is provided with A gas detection mechanism electrically connected to the controller 13.

在本方案中,操作人员将对应的气囊35安装到对应的电磁阀上,由于检测气路31的检测连接端口36设置有多个,这样在操作人员将气囊35安装到对应的检测连接端口36所对应的电磁阀上时就会打开对应的电磁阀,这样安装了气囊35的进气端对应的电磁阀就处于开启状态,之后控制器13就会控制抽气泵214和充气泵210启动,将对应的气体充入到气囊35中,这样在安装了气囊35的进气端所对应的电磁阀是可以通气的,电磁阀没有开启的则没有气体流过,这样控制器13用于通过气体检测机构来对电磁阀是否开启进行检测,以此来检测出检测支架上安装气囊35的数量,并且控制器13用于根据检测到的安装气囊35的数量,控制抽气泵214和充气泵210的运行功率。In this solution, the operator installs the corresponding air bag 35 on the corresponding electromagnetic valve. Since there are multiple detection connection ports 36 of the detection air circuit 31, the operator installs the air bag 35 to the corresponding detection connection port 36. When the corresponding electromagnetic valve is on, the corresponding electromagnetic valve will be opened, so that the electromagnetic valve corresponding to the air intake end of the air bag 35 is installed in an open state, and then the controller 13 will control the start of the air pump 214 and the air pump 210, and the The corresponding gas is filled into the air bag 35, so that the solenoid valve corresponding to the air inlet end where the air bag 35 is installed can be ventilated. Mechanism to detect whether the electromagnetic valve is opened, so as to detect the number of airbags 35 installed on the detection bracket, and the controller 13 is used to control the operation of the air pump 214 and the air pump 210 according to the detected number of installed airbags 35 power.

实施例三Embodiment three

与实施例一和二相比,本实施例中的不同之处在于:控制器13与抽气泵214、充气泵210以及加热管25电连接时其之间均连接有交流接触器14,且还配置有浪涌抑制器15。具体的,控制器13与抽气泵214之间、控制器13与充气泵210之间,以及控制器13与加热管25之间均连接有交流接触器14以及配置了对应的浪涌抑制器15。在本实施例中,交流接触器14、浪涌抑制器15均被设置在操作台19上。Compared with Embodiments 1 and 2, the difference in this embodiment is that when the controller 13 is electrically connected to the air pump 214, the air pump 210 and the heating pipe 25, an AC contactor 14 is connected between them, and A surge suppressor 15 is provided. Specifically, an AC contactor 14 is connected between the controller 13 and the air pump 214, between the controller 13 and the air pump 210, and between the controller 13 and the heating pipe 25, and a corresponding surge suppressor 15 is configured. . In this embodiment, both the AC contactor 14 and the surge suppressor 15 are arranged on the operating platform 19 .

通过交流接触器14的设置可以使得对应的回路具有过流熔断保护的功能,同时对应的浪涌抑制器15的设置可以保护控制器13不受充气泵210、抽气泵214以及加热器启动时的冲击,更好的对控制器13进行保护。在本实施例中,抽气泵214、充气泵210所在回路的交流接触器14为CJX6511 M5,加热管25所在回路的交流接触器14为CJX2510 M5。对应的浪涌抑制器15为SRC/220V AC。The setting of the AC contactor 14 can make the corresponding circuit have the function of overcurrent fuse protection, and the setting of the corresponding surge suppressor 15 can protect the controller 13 from the damage caused by the air pump 210, the air pump 214 and the heater starting. Shock, better protect the controller 13. In this embodiment, the AC contactor 14 of the circuit where the air suction pump 214 and the air pump 210 are located is CJX6511 M5, and the AC contactor 14 of the circuit where the heating tube 25 is located is CJX2510 M5. The corresponding surge suppressor 15 is SRC/220V AC.

以上的仅是本实用新型的实施例,该实用新型不限于此实施案例涉及的领域,方案中公知的具体结构及特性等常识在此未作过多描述,所属领域普通技术人员知晓申请日或者优先权日之前实用新型所属技术领域所有的普通技术知识,能够获知该领域中所有的现有技术,并且具有应用该日期之前常规实验手段的能力,所属领域普通技术人员可以在本申请给出的启示下,结合自身能力完善并实施本方案,一些典型的公知结构或者公知方法不应当成为所属领域普通技术人员实施本申请的障碍。应当指出,对于本领域的技术人员来说,在不脱离本实用新型结构的前提下,还可以作出若干变形和改进,这些也应该视为本实用新型的保护范围,这些都不会影响本实用新型实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above are only embodiments of the present utility model, and the utility model is not limited to the field involved in this implementation case. The common knowledge such as the specific structure and characteristics known in the scheme is not described too much here, and those of ordinary skill in the art know the date of application or All ordinary technical knowledge in the technical field to which the utility model belongs before the priority date, can know all the prior art in this field, and have the ability to apply conventional experimental means before the date Under the inspiration, to improve and implement this solution in combination with one's own ability, some typical known structures or known methods should not become obstacles for those of ordinary skill in the art to implement this application. It should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the utility model, some deformations and improvements can also be made, and these should also be regarded as the protection scope of the utility model, and these will not affect the utility model. Effects of novel implementations and utility of patents. The scope of protection required by this application shall be based on the content of the claims, and the specific implementation methods and other records in the specification may be used to interpret the content of the claims.

Claims (7)

1. Gasbag thermal fatigue detection device for positive pressure oxygen respirator, its characterized in that: the device comprises a controller, a hot gas source gas supply device and a thermal fatigue detection test bed;
the hot gas source gas supply device comprises an electric heating water tank, a first temperature sensor, an inflator pump, an air pump and an electric valve; a heating module is arranged in the electric heating water tank; the first temperature sensor is arranged in the electric heating water tank;
the air inlet of the air pump is communicated with indoor air, the air outlet of the air pump is connected with the air inlet pipe of the electric heating water tank, and the air outlet pipe of the electric heating water tank is connected with the air inlet of the air pump; the air outlet of the air pump is connected with the air inlet of the electric valve;
the thermal fatigue detection test bed comprises a second temperature sensor, a differential pressure sensor, a pressure relief valve, a detection gas circuit, an air bag and an alarm; the air inlet of the detection air circuit is connected with the air outlet of the electric valve; the detection connecting port of the detection gas circuit is connected with an air bag sleeve nut fixedly connected with the air bag through threads; the detection end of the second temperature sensor is connected to the upper end part of the detection gas circuit through threads, and the detection port of the differential pressure sensor is communicated with the air bag pressure sampling port; the air outlet of the detection air circuit is connected with a pressure relief valve;
the controller is electrically connected with the heating module, the first temperature sensor, the inflator pump, the air pump, the electric valve, the second temperature sensor, the differential pressure sensor and the alarm respectively.
2. The airbag thermal fatigue detection device for a positive pressure oxygen respirator according to claim 1, wherein: the heating module comprises a plurality of heating pipes, and each heating pipe is controlled by a controller.
3. The airbag thermal fatigue detection device for a positive pressure oxygen respirator according to claim 1, wherein: the electric heating water tank is also provided with a water inlet valve and a water level sensor which are electrically connected with the controller; the water inlet valve is arranged at the water inlet end of the outer wall of the electric heating water tank; the water level sensor is arranged on the inner side wall of the electric heating water tank.
4. The airbag thermal fatigue detection device for a positive pressure oxygen respirator according to claim 3, wherein: the alarm comprises a buzzer and a warning lamp.
5. The airbag thermal fatigue detection device for a positive pressure oxygen respirator according to claim 1, wherein: and a gas-water separation device is arranged between the air inlet of the air pump and the air outlet pipe of the electric heating water tank.
6. The airbag thermal fatigue detection device for a positive pressure oxygen respirator according to claim 2, wherein: the electric heating water tank comprises a water tank shell and a water tank liner; the bottom of the water tank liner is provided with an installation clamping groove for placing a heating pipe, and the installation clamping groove is also provided with a partition plate; and universal fixed casters are arranged at four corners of the bottom of the water tank shell.
7. The airbag thermal fatigue detection device for a positive pressure oxygen respirator according to claim 1, wherein: the thermal fatigue detection test bed further comprises a detection bed, the detection gas circuit is arranged on the detection bed through the fixed supporting seat, a plurality of detection connection ports for installing and connecting the air bags are arranged on the detection gas circuit, and the detection gas circuit is wrapped with heat preservation cotton.
CN202320699114.4U 2023-03-31 2023-03-31 Airbag thermal fatigue detection device for positive pressure oxygen respirator Active CN219348210U (en)

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CN202320699114.4U CN219348210U (en) 2023-03-31 2023-03-31 Airbag thermal fatigue detection device for positive pressure oxygen respirator

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116106054A (en) * 2023-03-31 2023-05-12 重庆科华安全设备有限责任公司 Airbag Thermal Fatigue Detection Device for Positive Pressure Oxygen Breathing Apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116106054A (en) * 2023-03-31 2023-05-12 重庆科华安全设备有限责任公司 Airbag Thermal Fatigue Detection Device for Positive Pressure Oxygen Breathing Apparatus

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