CN219333650U - A dust recovery device for silica gel production - Google Patents
A dust recovery device for silica gel production Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及硅胶生产技术领域,更具体地说,它涉及一种用于硅胶生产的粉尘回收装置。The utility model relates to the technical field of silica gel production, more specifically, it relates to a dust recovery device for silica gel production.
背景技术Background technique
硅胶在生产过程中,需要将各种粉末状原料在混料桶中进行搅拌混合,在各种粉末状原料进行倒料的过程中,会有大量的扬尘在空气漂浮中,造成车间环境污染。现有技术中的用于回收粉尘的装置功能较为单一,通常只具备回收粉尘的作用,长时间使用容易老化设备,影响回收效果。In the production process of silica gel, various powdery raw materials need to be stirred and mixed in the mixing tank. During the process of pouring various powdery raw materials, there will be a large amount of dust floating in the air, causing environmental pollution in the workshop. The functions of the devices used to recover dust in the prior art are relatively simple, and usually only have the function of recovering dust. Long-term use is easy to age the equipment and affect the recovery effect.
为了解决上述问题,中国专利(公开号:CN210079073U)公开了一种硅胶生产的粉尘回收装置,包括:粉尘回收箱和喷水机构;粉尘回收箱的侧壁开设有进风口;粉尘回收箱的顶壁开设有出风口;粉尘回收箱的底壁开设有出粉口;粉尘回收箱内设置有过滤板;喷水机构包括电机、转动轴、进水组件和出水组件。In order to solve the above problems, Chinese patent (publication number: CN210079073U) discloses a dust recovery device produced by silica gel, comprising: a dust recovery box and a water spray mechanism; the side wall of the dust recovery box is provided with an air inlet; the top of the dust recovery box The wall is provided with an air outlet; the bottom wall of the dust recovery box is provided with a powder outlet; the dust recovery box is provided with a filter plate; the water spray mechanism includes a motor, a rotating shaft, a water inlet assembly and a water outlet assembly.
上述技术方案虽然通过设置粉尘回收箱和喷水机构相互配合,使得该粉尘回收装置兼具有粉尘回收和装置内部清洗的功能于一体,能够定期清洗装置,将附着于装置内部的粉尘定期清除,确保装置内部环境的清洁。但是发明人在实现上述技术方案的过程中发现,该回收装置虽然设置了相应的导风板辅助粉尘与空气进行分离,使得大部分粉尘直接向下沉降至出粉口处进行收集,但是在进风口—>出风口这种空气流通的作用下,始终会有部分颗粒较小(重量较轻)的粉尘会跟随流通的空气被阻挡在过滤板上,此时如若通过振动器迫使过滤板进行振动,将会使得部分粉尘穿过过滤板的网孔并随着流通的空气溢出出风口(因为过滤板振动时,原本粘附在过滤网孔上的粉尘会被震下并弥漫在过滤板的两侧),污染车间环境,危害工人身体健康。Although the above technical solution cooperates with the dust recovery box and the water spray mechanism, the dust recovery device has the functions of dust recovery and internal cleaning of the device. It can regularly clean the device and regularly remove the dust attached to the inside of the device. Ensure the cleanliness of the internal environment of the device. However, the inventor found in the process of realizing the above technical solution that although the recovery device is provided with a corresponding wind deflector to assist the separation of dust and air, so that most of the dust directly sinks down to the powder outlet for collection, but in the process Under the action of the air circulation of air outlet -> air outlet, there will always be some dust with smaller particles (lighter weight) that will follow the circulating air and be blocked on the filter plate. At this time, if the vibrator is used to force the filter plate to vibrate , will make part of the dust pass through the mesh of the filter plate and overflow the air outlet with the circulating air (because when the filter plate vibrates, the dust that originally adhered to the filter mesh will be shaken down and spread on both sides of the filter plate side), polluting the workshop environment and endangering the health of workers.
实用新型内容Utility model content
本实用新型的目的是提供一种用于硅胶生产的粉尘回收装置,解决了现有的回收装置会出现粉尘溢出的情况,进而导致污染车间环境及危害人体健康的问题。The purpose of this utility model is to provide a dust recovery device for silica gel production, which solves the problem of dust overflow in the existing recovery device, which will pollute the workshop environment and endanger human health.
本实用新型的上述技术目的是通过以下技术方案得以实现的:一种用于硅胶生产的粉尘回收装置,包括回收箱,其顶部开设有进风口,回收箱的侧壁上开设有出风口,且所述出风口处安装有滤网;进风组件,其通过所述进风口连通在回收箱的顶部,进风组件用于将混有粉尘的空气吸入至回收箱的内部;导流板,其共有三块,三块导流板左右交错且斜向地固定设置在回收箱的内侧壁上;沉降组件,其设置在回收箱内部,沉降组件用于湿润并沉降进入回收箱内的粉尘;其中,回收箱的底部呈“漏斗状”,且回收箱的底部通过连通管连通有用于收集被沉降的粉尘的收集组件。The above-mentioned technical purpose of the utility model is achieved through the following technical solutions: a dust recovery device for silica gel production, including a recovery box, an air inlet is opened on the top of the recovery box, and an air outlet is opened on the side wall of the recovery box, and A filter screen is installed at the air outlet; the air inlet assembly is connected to the top of the recovery box through the air inlet, and the air inlet assembly is used to suck the air mixed with dust into the interior of the recovery box; the deflector, its There are three pieces in total, and the three deflectors are staggered left and right and fixedly arranged on the inner wall of the recovery box obliquely; the settling component is arranged inside the recovery box, and the settling component is used to wet and settle the dust entering the recovery box; among them , the bottom of the recovery box is "funnel-shaped", and the bottom of the recovery box is connected with a collection assembly for collecting settled dust through a communication pipe.
该技术方案的工作原理:使用时,同时启动进风组件和沉降组件,进风组件将车间中混有粉尘的空气吸入至回收箱的内部,随后这些空气在三块左右交错设置的导流板的作用下流速放缓,而混在其中的粉尘则开始下沉,此时沉降组件将这些粉尘湿润并沉降,然后这些湿润的粉尘逐渐顺着导流板、“漏斗状”的罐体底部及连通管进入到收集组件内被收集,以待后续作回收处理,而被“剥离”了粉尘的空气则通过出风口排出回收箱,其中极少部分残留的粉尘则被“留”在滤网上,工作人员只需定期对滤网进行清理即可。The working principle of this technical solution: when in use, start the air intake assembly and the settling assembly at the same time, the air intake assembly will suck the air mixed with dust in the workshop into the interior of the recovery box, and then the air will flow through three staggered deflectors The flow velocity slows down under the action of the flow, and the dust mixed in it begins to sink. At this time, the settling component wets and settles the dust, and then the wet dust gradually flows along the deflector, the "funnel-shaped" tank bottom and the communication channel. The pipe enters the collection assembly and is collected for subsequent recycling, while the air that has been "stripped" of dust is discharged out of the recovery box through the air outlet, and a very small part of the remaining dust is "retained" on the filter screen. Personnel only need to clean the filter screen regularly.
综上所述,本实用新型具有以下有益效果:In summary, the utility model has the following beneficial effects:
与现有技术相比,本实用新型一种用于硅胶生产的粉尘回收装置通过设置导流板、进风组件、沉降组件和收集组件相互配合,使得进入到回收箱内的混有粉尘的空气首先在导流板的作用下放缓流速,以进行粉尘与空气的初步“分离”,然后在沉降组件的作用下将绝大部分粉尘沉降下并顺着连通管流至收集组件中加以收集,最后剩下的空气则从出风口被排出,避免了粉尘溢出而导致的污染车间环境及危害人体健康的情况发生。Compared with the prior art, a dust recovery device for silica gel production of the utility model cooperates with each other by setting a deflector, an air inlet component, a settling component and a collection component, so that the air mixed with dust entering the recovery box First, the flow velocity is slowed down under the action of the deflector to carry out the preliminary "separation" of dust and air, and then most of the dust is settled under the action of the settling component and flows along the connecting pipe to the collection component for collection. Finally, the remaining air is discharged from the air outlet, which avoids the pollution of the workshop environment and the harm to human health caused by dust overflow.
进一步的,所述进风组件包括风机、进风管和收集罩,其中,所述进风口通过风机与进风管连通,进风管的进风端与收集罩连通。Further, the air inlet assembly includes a fan, an air inlet pipe and a collection cover, wherein the air inlet communicates with the air inlet pipe through the fan, and the air inlet end of the air inlet pipe communicates with the collection cover.
进一步的,所述沉降组件包括三个喷水头,三个喷水头分别安装在三块所述导流板的上方,且所有喷水头均与外接水源连通。Further, the settling assembly includes three water spray heads, the three water spray heads are respectively installed above the three deflectors, and all the water spray heads are connected to external water sources.
进一步的,所述收集组件包括收集箱,收集箱的顶部通过所述连通管与回收箱连通。Further, the collection assembly includes a collection box, and the top of the collection box communicates with the recovery box through the communication pipe.
进一步的,所述收集箱的内侧横向地固定设置有过滤板,收集箱的底部内侧安装有循环泵,循环泵的出水端安装有出水管,出水管伸出收集箱并连通有分流板,分流板的输出端与三个所述喷水头连通。Further, the inner side of the collection box is fixed with a filter plate horizontally, a circulating pump is installed on the inner side of the bottom of the collecting box, and a water outlet pipe is installed at the water outlet end of the circulating pump, and the water outlet pipe extends out of the collection box and communicates with a diverter plate to divert the flow. The output of the plate communicates with three of said water spray heads.
进一步的,所述过滤板一端穿出收集箱一侧并固定连接有把手,且过滤板与收集箱滑动连接。Further, one end of the filter plate passes through one side of the collection box and is fixedly connected with a handle, and the filter plate is slidably connected with the collection box.
进一步的,所述出风口处设置有挡水板,且挡水板向回收箱的内部延伸。Further, a water baffle is provided at the air outlet, and the water baffle extends toward the interior of the recovery box.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图中:1、收集罩;2、进风管;3、风机;4、回收箱;5、导流板;6、喷水头;7、滤网;8、连通管;9、过滤板;10、循环泵;11、出水管;12、把手;13、收集箱。In the figure: 1. Collection cover; 2. Air inlet pipe; 3. Fan; 4. Recovery box; 5. Deflector; 6. Spray head; 7. Filter screen; 8. Connecting pipe; 10. Circulation pump; 11. Outlet pipe; 12. Handle; 13. Collection box.
具体实施方式Detailed ways
以下结合附图1对本实用新型作进一步详细说明。Below in conjunction with accompanying
如图1所示,本实用新型实施例提出了一种用于硅胶生产的粉尘回收装置,包括回收箱4,其顶部开设有进风口,回收箱4的侧壁上开设有出风口,且所述出风口处安装有滤网7;进风组件,其通过所述进风口连通在回收箱4的顶部,进风组件用于将混有粉尘的空气吸入至回收箱4的内部;导流板5,其共有三块,三块导流板5左右交错地固定设置在回收箱4的内侧壁上,且三块导流板5的导向均朝向回收箱4的底部;沉降组件,其设置在回收箱4内部,沉降组件用于湿润并沉降进入回收箱4内的粉尘;其中,回收箱4的底部呈“漏斗状”,且回收箱4的底部通过连通管8连通有用于收集被沉降的粉尘的收集组件。As shown in Figure 1, the utility model embodiment proposes a kind of dust recovery device that is used for silica gel production, comprises
具体工作流程是:首先,同时启动进风组件和沉降组件,进风组件将车间中混有粉尘的空气吸入至回收箱4的内部,随后这些空气在三块左右交错设置的导流板5的作用下流速放缓,而混在其中的粉尘则开始下沉,此时沉降组件将这些粉尘湿润并沉降,然后这些湿润的粉尘逐渐顺着导流板5、“漏斗状”的回收箱4底部及连通管8进入到收集组件内被收集,以待后续作回收处理,而被“剥离”了粉尘的空气则通过出风口排出回收箱4,其中极少部分残留的粉尘则被“留”在滤网7上,工作人员只需定期对滤网7进行清理即可。The specific working process is: first, start the air intake assembly and the settling assembly at the same time, the air intake assembly will suck the air mixed with dust in the workshop into the inside of the
在本实施例中,通过设置导流板5、进风组件、沉降组件和收集组件相互配合,使得进入到回收箱4内的混有粉尘的空气首先在导流板5的作用下放缓流速,以进行粉尘与空气的初步“分离”,然后在沉降组件的作用下将绝大部分粉尘沉降下并顺着连通管8流至收集组件中加以收集,最后剩下的空气则从出风口被排出,避免了粉尘溢出而导致的污染车间环境及危害人体健康的情况发生。In this embodiment, by setting the
如图1所示,根据本实用新型的另一个实施例,一种用于硅胶生产的粉尘回收装置,其中所述进风组件包括风机3、进风管2和收集罩1,其中,所述进风口通过风机3与进风管2连通,进风管2的进风端与收集罩1连通,收集罩1用于收集车间的粉尘。As shown in Figure 1, according to another embodiment of the present utility model, a dust recovery device for silica gel production, wherein the air intake assembly includes a
本方案是通过设置风机3、进风管2和收集罩1相互配合,以实现对车间内空气及粉尘的吸收,使用时,启动风机3将混有粉尘的空气通过收集罩1和进风管2吸收至回收箱4内即可。In this scheme, the
如图1所示,根据本实用新型的另一个实施例,一种用于硅胶生产的粉尘回收装置,其中所述沉降组件包括三个喷水头6,三个喷水头6分别安装在三块所述导流板5上方的回收箱4的内侧壁上,且所有喷水头6均与外接水源连通。As shown in Figure 1, according to another embodiment of the present utility model, a dust recovery device for silica gel production, wherein the settling assembly includes three
本方案是通过在三个导流板5的上方设置分别设置喷水头6以实现对粉尘的湿润及沉降,使用时,打开外接水源并启动喷水头6以沉降粉尘即可。In this solution,
实际使用过程中,为了防止囤积的水流向出风口阻碍排风,可在出风口处设置挡水板14,且使得挡水板14向回收箱4的内部延伸。In actual use, in order to prevent the accumulated water from flowing to the air outlet and obstructing the air exhaust, a
如图1所示,根据本实用新型的另一个实施例,一种用于硅胶生产的粉尘回收装置,其中所述收集组件包括收集箱13,收集箱13的顶部通过所述连通管8与回收箱4连通。As shown in Figure 1, according to another embodiment of the utility model, a dust recovery device for silica gel production, wherein the collection assembly includes a
本方案是通过设置收集箱13对粉尘进行收集工作。This scheme is to collect dust by setting
实际使用过程中,为了实现水的循环利用以尽可能地节约水资源,可在收集箱13的内侧横向地固定设置过滤板9,并在收集箱13的底部内侧安装循环泵10,使得循环泵10的出水端连通出水管11,出水管11伸出收集箱13并连通分流板,分流板的输出端与三个所述喷水头6连通,使用时,可先向收集箱13内加入适量的水,但不漫过过滤板9,然后启动循环泵10将这些水抽至分流板再通过喷水头6进行喷洒,被沉降了的粉尘流至过滤板9进行过滤,多余的水分重新流至循环泵10附近作循环利用;为了更方便地抽出过滤板9进行定期的清理工作,可使得过滤板9的右端穿出收集箱13的右侧并固定连接把手12,且令过滤板9与收集箱13滑动连接。In actual use, in order to realize the recycling of water to save water resources as much as possible, the
本具体实施例仅仅是对本实用新型的解释,其并不是对本实用新型的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本实用新型的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the utility model, and it is not a limitation of the utility model. After reading this description, those skilled in the art can make modifications to this embodiment without creative contribution according to needs, but as long as it is within the utility model All new claims are protected by patent law.
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Denomination of utility model: A dust recovery device for silicone production Granted publication date: 20230714 Pledgee: Bank of China Limited by Share Ltd. Three Gorges Branch Pledgor: YICHANG XINGZHIXIN PLASTIC ELECTRONICS TECHNOLOGY Co.,Ltd. Registration number: Y2024980013796 |
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Denomination of utility model: A dust recovery device for silicone production Granted publication date: 20230714 Pledgee: Bank of China Limited by Share Ltd. Three Gorges Branch Pledgor: YICHANG XINGZHIXIN PLASTIC ELECTRONICS TECHNOLOGY Co.,Ltd. Registration number: Y2025980036985 |