CN219324742U - Roller cooling device of aluminum casting and rolling machine - Google Patents
Roller cooling device of aluminum casting and rolling machine Download PDFInfo
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- CN219324742U CN219324742U CN202320853325.9U CN202320853325U CN219324742U CN 219324742 U CN219324742 U CN 219324742U CN 202320853325 U CN202320853325 U CN 202320853325U CN 219324742 U CN219324742 U CN 219324742U
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Abstract
本实用新型公开了一种铝铸轧机轧辊冷却装置,包括机架,所述机架的内部设置有辊筒,所述辊筒的下方设置有回流箱,所述回流箱的一侧活动连接有连接管;该一种铝铸轧机轧辊冷却装置,通过回流箱、连接管、抽水管、水泵和喷水管的设置,当使用该装置对高温下的轧辊进行冷却降温时,从雾状喷头喷头喷出的自来水持续对轧辊进行喷水降温,然后喷出的自来水自然下落到回流箱内,通过水泵抽取回流的自来水再重新经过喷水管送回雾状喷头喷出,这样配合使用下只需对冷却过程中向外四溅损耗的自来水进行补充,整个流程完成了对水资源的循环利用,就可以让该装置避免因为轧辊冷却时间长,且冷却过程中造成大量自来水浪费的问题。
The utility model discloses a roll cooling device for an aluminum casting and rolling mill, which comprises a frame, a roller is arranged inside the frame, a reflow box is arranged under the roller, and one side of the reflow box is movably connected with a Connecting pipe; the roll cooling device of an aluminum casting rolling mill, through the setting of the return box, the connecting pipe, the water pump, the water pump and the water spray pipe, when the device is used to cool the roll at high temperature, the spray nozzle from the mist nozzle The sprayed tap water continuously sprays water to cool the roll, and then the sprayed tap water naturally falls into the return tank, and the returned tap water is pumped through the water pump and then sent back to the mist nozzle through the water spray pipe for spraying, so that it only needs to be used together. Supplementing the tap water that is splashed and lost during the cooling process, the entire process completes the recycling of water resources, which allows the device to avoid the problem of long cooling time of the roll and the waste of a large amount of tap water during the cooling process.
Description
技术领域technical field
本实用新型涉及铸轧相关技术领域,具体为一种铝铸轧机轧辊冷却装置。The utility model relates to the technical field related to casting and rolling, in particular to a roll cooling device for aluminum casting and rolling mills.
背景技术Background technique
无锭轧制是指直接将液态金属“轧制”成半成品或成品的工艺,简称连续铸轧,而铝铸轧在工作过程中需要用到铝铸轧机,轧辊是轧机上使金属产生连续塑性变形的主要工作部件和工具,轧辊主要由辊身、辊颈和轴头3部分组成,辊身是实际参与轧制金属的轧辊中间部分,它具有光滑的圆柱形或带轧槽的表面,辊颈安装在轴承中,并通过轴承座和压下装置把轧制力传给机架,传动端轴头通过连接轴与齿轮座相连,将电动机的转动力矩传递给轧辊,轧辊在轧机机架中可呈二辊、三辊、四辊或多辊形式排列,轧辊主要是起液态金属的结晶器作用,又有轧压作用,它不同于连铸-连轧工艺,后者是金属在连铸机的结晶器中凝固,在轧机中完成变形的工艺,铝铸轧机长时间工作后为了保证轧辊不受到高温影响,减少轧辊的磨损,防止轧辊表面粗糙并抑制轧辊热凸度就需要用到冷却装置对轧辊进行降温。Ingotless rolling refers to the process of directly "rolling" liquid metal into semi-finished products or finished products, referred to as continuous casting and rolling, while aluminum casting and rolling requires the use of aluminum casting and rolling mills in the working process. The main working parts and tools for deformation. The roll is mainly composed of three parts: the roll body, the roll neck and the shaft head. The roll body is the middle part of the roll that actually participates in rolling metal. It has a smooth cylindrical or grooved surface. The roll The neck is installed in the bearing, and the rolling force is transmitted to the frame through the bearing seat and the pressing device. The shaft head of the transmission end is connected with the gear seat through the connecting shaft, and the rotational torque of the motor is transmitted to the roll. The roll is in the rolling mill frame. It can be arranged in the form of two rolls, three rolls, four rolls or multiple rolls. The rolls mainly act as a crystallizer for liquid metal and also have a rolling effect. It is different from the continuous casting-rolling process. The latter is the continuous casting of metal Solidification in the crystallizer of the machine, and the deformation process is completed in the rolling mill. After the aluminum casting rolling mill works for a long time, in order to ensure that the roll is not affected by high temperature, reduce the wear of the roll, prevent the rough surface of the roll and suppress the thermal crown of the roll, cooling is required. The device cools down the roll.
在现有的中国授权专利公告号CN217831238U中,铸轧机轧辊冷却装置,包括轧辊本体和圆管,所述圆管的左侧固定套接有第一齿轮,所述圆管的外表面开设有若干个圆孔,所述圆管的两端均设置有活动板,两个所述活动板的内侧均活动套接有轴承,其中一个活动板的左侧固定安装有驱动电机,所述驱动电机的输出轴固定连接有第二齿轮,本实用新型通过设置圆管、第一齿轮、驱动电机和第二齿轮,通过驱动电机的运行,将会使得第二齿轮发生转动,从而可以通过第二齿轮与第一齿轮之间的配合带动圆管沿轴承的内侧进行旋转,同时通过圆管的左端能够与外接水管活动套接,进而可以通过圆管表面的若干个圆孔对轧辊本体的内壁均匀的喷出冷水进行降温;但是该铸轧机轧辊冷却装置在使用过程中,由于通过自来水对轧辊进行冷却降温,这个降温过程时间长自来水的使用量大,而大量的自来水使用下不仅造成冷却成本的上升,还会出现浪费用水的情况,因此需要提出一种铝铸轧机轧辊冷却装置。In the existing Chinese authorized patent announcement number CN217831238U, the roll cooling device of the casting and rolling mill includes a roll body and a round tube. The left side of the round tube is fixedly sleeved with a first gear. Two round holes, the two ends of the circular tube are provided with movable plates, the inner sides of the two movable plates are movably sleeved with bearings, and the left side of one of the movable plates is fixedly installed with a drive motor, and the drive motor is fixedly mounted on the left side of the drive motor. The output shaft is fixedly connected with the second gear. The utility model sets the round pipe, the first gear, the driving motor and the second gear, and the operation of the driving motor will make the second gear rotate, so that the second gear can be connected with the second gear. The cooperation between the first gears drives the round pipe to rotate along the inner side of the bearing. At the same time, the left end of the round pipe can be movably connected with the external water pipe, and then the inner wall of the roll body can be evenly sprayed through several round holes on the surface of the round pipe. However, during the use of the roll cooling device of the casting and rolling mill, tap water is used to cool the rolls. This cooling process takes a long time and requires a large amount of tap water. The use of a large amount of tap water not only increases the cooling cost, but also increases the cooling cost. There is also a situation of wasting water, so it is necessary to propose a roll cooling device for aluminum casting and rolling mills.
实用新型内容Utility model content
本实用新型的目的在于提供一种铝铸轧机轧辊冷却装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a roll cooling device for aluminum casting and rolling mills to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种铝铸轧机轧辊冷却装置,包括机架,所述机架的内部设置有辊筒,所述辊筒的下方设置有回流箱,所述回流箱的一侧活动连接有连接管,所述连接管的一端固定安装有换热仓,所述换热仓的内部设置有换热仓,所述换热仓的内部设置有换热管,所述换热管的一端活动连接有抽水管,所述抽水管的外部设置有密封圈,所述抽水管的一端固定安装有水泵,所述水泵的另一端活动连接有喷水管,所述机架的上方固定安装有伸缩套。In order to achieve the above object, the utility model provides the following technical solutions: a roll cooling device for an aluminum casting rolling mill, including a frame, a roller is arranged inside the frame, and a reflow box is arranged below the roller, the One side of the reflow box is movably connected with a connecting pipe, and one end of the connecting pipe is fixedly installed with a heat exchange chamber, and a heat exchange chamber is arranged inside the heat exchange chamber, and a heat exchange tube is arranged inside the heat exchange chamber, One end of the heat exchange tube is movably connected to a water suction pipe, and a sealing ring is arranged outside the water suction pipe, a water pump is fixedly installed on one end of the water suction pipe, and a water spray pipe is movably connected to the other end of the water pump. A telescopic sleeve is fixedly installed above the frame.
优选的,所述回流箱的内部开设有置换阁,所述置换阁的内部两侧表面均设置有滑轨,所述滑轨的外部活动连接有滑套,所述滑套的一侧固定安装有拉盒。Preferably, a replacement cabinet is provided inside the reflow box, slide rails are provided on both sides of the inside of the replacement cabinet, and sliding sleeves are movably connected to the outside of the slide rails, and one side of the sliding sleeve is fixedly installed With pull box.
优选的,所述拉盒通过滑轨与回流箱构成滑动结构,所述滑轨与滑套配合使用。Preferably, the pull box forms a sliding structure with the return box through slide rails, and the slide rails are used in conjunction with sliding sleeves.
优选的,所述伸缩套的内部活动连接有伸缩杆,所述伸缩杆的一端固定安装有支撑板,所述支撑板的上方设置有喷淋仓。Preferably, a telescopic rod is movably connected to the inside of the telescopic sleeve, a support plate is fixedly installed at one end of the telescopic rod, and a spray chamber is arranged above the support plate.
优选的,所述喷淋仓通过伸缩杆与机架构成升降结构,所述伸缩杆与伸缩套垂直分布。Preferably, the spray chamber forms a lifting structure through a telescopic rod and a machine frame, and the telescopic rod and the telescopic sleeve are vertically distributed.
优选的,所述喷淋仓的底部开设有螺纹槽,所述螺纹槽的内部活动连接有螺纹管,所述螺纹管的一端固定安装有雾状喷头。Preferably, a threaded groove is provided at the bottom of the spray chamber, a threaded pipe is movably connected inside the threaded groove, and a mist spray head is fixedly installed at one end of the threaded pipe.
优选的,所述雾状喷头通过螺纹管与喷淋仓螺纹连接,所述螺纹槽的中心线与螺纹管的中心线相吻合。Preferably, the mist spray head is threadedly connected to the spray chamber through a threaded pipe, and the centerline of the threaded groove coincides with the centerline of the threaded pipe.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1.该一种铝铸轧机轧辊冷却装置,通过回流箱、连接管、抽水管、水泵和喷水管的设置,当使用该装置对高温下的轧辊进行冷却降温时,从雾状喷头喷出的自来水持续对轧辊进行喷水降温,然后喷出的自来水自然下落到回流箱内,通过水泵抽取回流的自来水再重新经过喷水管送回雾状喷头喷出,这样配合使用下只需对冷却过程中向外四溅损耗的自来水进行补充,整个流程完成了对水资源的循环利用,就可以让该装置避免因为轧辊冷却时间长,且冷却过程中造成大量自来水浪费的问题,达到了节能的目的提高了该装置对于轧辊冷却的效率;1. The roll cooling device of the aluminum casting rolling mill, through the setting of the return box, the connecting pipe, the water pump, the water pump and the water spray pipe, when the device is used to cool the roll at high temperature, the mist is sprayed from the nozzle The tap water continuously sprays the roll to cool down, and then the sprayed tap water naturally falls into the return tank, and the returned tap water is pumped through the water pump and then sent back to the mist nozzle through the spray pipe for spraying. During the process, the tap water that is splashed and lost is replenished, and the recycling of water resources is completed in the whole process, so that the device can avoid the problem of long cooling time of the roll and the waste of a large amount of tap water during the cooling process, and achieve energy saving. The purpose is to improve the cooling efficiency of the device for the roll;
2.该一种铝铸轧机轧辊冷却装置,通过置换阁、拉盒、换热仓、换热管和抽水管的设置,当使用该装置对高温下的轧辊进行冷却降温时,已经喷出的自来水和辊筒接触后无法保持之前的温度,回收的自来水温度偏高,可以在回流箱下层的置换阁中的拉盒里放置制冷剂,通过制冷剂给整个回流箱进行初步降温换热降低二次水的温度,而且在自来水流入换热仓后,换热仓里的冷却液也二次水再进行降温,这样配合使用下让二次利用的自来水达到应有的温度,保持对轧辊冷却降温的效果;2. The roll cooling device of an aluminum casting rolling mill, through the arrangement of the replacement cabinet, pull box, heat exchange chamber, heat exchange pipe and water pumping pipe, when the device is used to cool the roll at high temperature, the sprayed The tap water cannot maintain the previous temperature after contact with the roller, and the recovered tap water temperature is too high. Refrigerant can be placed in the pull box in the replacement cabinet on the lower floor of the reflux box, and the entire reflux box is initially cooled and heat exchanged through the refrigerant to reduce the secondary temperature. The temperature of the secondary water, and after the tap water flows into the heat exchange chamber, the coolant in the heat exchange chamber is also cooled by the secondary water, so that the tap water used for secondary use can reach the proper temperature and keep the cooling of the roll Effect;
3.该一种铝铸轧机轧辊冷却装置,通过伸缩套、伸缩杆、支撑板、喷淋仓、螺纹槽、螺纹管和雾状喷头的设置,当使用该装置对高温下的轧辊进行冷却降温时,多组雾状喷头将强了对辊筒的降温效果,配合辊筒自行旋转的话可以扩大冷却范围,而且伸缩套和伸缩杆可以自由调节雾状喷头和辊筒的间距,让雾状喷头的喷淋效果更加明显。3. The roll cooling device of aluminum casting and rolling mill, through the setting of telescopic sleeve, telescopic rod, support plate, spray chamber, thread groove, thread pipe and spray nozzle, when using this device to cool the roll under high temperature At the same time, multiple groups of mist nozzles will strengthen the cooling effect on the roller. If the roller rotates by itself, the cooling range can be expanded, and the telescopic sleeve and telescopic rod can freely adjust the distance between the mist nozzle and the roller, so that the mist nozzle The spray effect is more obvious.
附图说明Description of drawings
图1为本实用新型整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型回流箱的结构示意图;Fig. 2 is the structural representation of the utility model reflux box;
图3为本实用新型换热仓的结构示意图;Fig. 3 is a structural schematic diagram of the heat exchange chamber of the present invention;
图4为本实用新型雾状喷头的结构示意图;Fig. 4 is the structural representation of the mist nozzle of the utility model;
图5为本实用新型图1中A处的结构示意放大图。Fig. 5 is a schematic enlarged view of the structure at A in Fig. 1 of the present invention.
图中:1、机架;2、辊筒;3、回流箱;4、连接管;5、置换阁;6、滑轨;7、滑套;8、拉盒;9、换热仓;10、换热管;11、抽水管;12、密封圈;13、水泵;14、喷水管;15、伸缩套;16、伸缩杆;17、支撑板;18、喷淋仓;19、螺纹槽;20、螺纹管;21、雾状喷头。In the figure: 1. Rack; 2. Roller; 3. Return box; 4. Connecting pipe; 5. Replacement cabinet; 6. Slide rail; 7. Slide sleeve; 8. Pull box; 9. Heat exchange chamber; 1. Heat exchange tube; 11. Pumping pipe; 12. Sealing ring; 13. Water pump; 14. Spray pipe; 15. Telescopic sleeve; 16. Telescopic rod; 17. Support plate; 18. Spray chamber; ; 20, threaded pipe; 21, spray nozzle.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-5,本实用新型提供技术方案:一种铝铸轧机轧辊冷却装置,包括机架1,机架1的内部设置有辊筒2,辊筒2的下方设置有回流箱3,回流箱3的一侧活动连接有连接管4,连接管4的一端固定安装有换热仓9,换热仓9的内部设置有换热仓9,换热仓9的内部设置有换热管10,换热管10的一端活动连接有抽水管11,抽水管11的外部设置有密封圈12,抽水管11的一端固定安装有水泵13,水泵13的另一端活动连接有喷水管14,机架1的上方固定安装有伸缩套15。Please refer to Figures 1-5, the utility model provides a technical solution: a roll cooling device for an aluminum casting rolling mill, including a
本实施例,回流箱3的内部开设有置换阁5,置换阁5的内部两侧表面均设置有滑轨6,滑轨6的外部活动连接有滑套7,滑套7的一侧固定安装有拉盒8,拉盒8里放置制冷剂,通过制冷剂给整个回流箱3进行初步降温换热降低二次水的温度。In this embodiment, a
本实施例,拉盒8通过滑轨6与回流箱3构成滑动结构,滑轨6与滑套7配合使用,滑轨6与滑套7方便操作人员快速抽拿拉盒8对回流箱3进行日常清理。In this embodiment, the
本实施例,伸缩套15的内部活动连接有伸缩杆16,伸缩杆16的一端固定安装有支撑板17,支撑板17的上方设置有喷淋仓18,伸缩套15和伸缩杆16可以自由调节雾状喷头21和辊筒2的间距,让雾状喷头21的喷淋效果更加明显。In this embodiment, a
本实施例,喷淋仓18通过伸缩杆16与机架1构成升降结构,伸缩杆16与伸缩套15垂直分布,伸缩杆16和伸缩套15结构简明造价成本低,出现故障时也方便及时更换和维修。In this embodiment, the
本实施例,喷淋仓18的底部开设有螺纹槽19,螺纹槽19的内部活动连接有螺纹管20,螺纹管20的一端固定安装有雾状喷头21,多组雾状喷头21将强了对辊筒2的降温效果,配合辊筒2自行旋转的话可以扩大冷却范围。In this embodiment, the bottom of the
本实施例,雾状喷头21通过螺纹管20与喷淋仓18螺纹连接,螺纹槽19的中心线与螺纹管20的中心线相吻合,螺纹槽19和螺纹管20方便拆卸雾状喷头21进行定时清理,保持冷却降温效果。In this embodiment, the
工作原理:在使用该铝铸轧机轧辊冷却装置时,首先接通外部电源,然后往回流箱3里注入适量的自来水,然后通过滑轨6和滑套7拉开拉盒8,往拉盒8里放置适量的制冷剂,接着当机架1上的辊筒2工作一段时间后温度过高就可以开始冷却降温工作,先通过伸缩套15和伸缩杆16调整好雾状喷头21和辊筒2的间距,然后打开水泵13的开关,水泵13通过抽水管11和连接管4抽取回流箱3里的自来水从雾状喷头21喷出,对高温中的辊筒2进行降温,接着和辊筒2接触过的温度偏高的自来水流入回流箱3中,随后拉盒8里的制冷剂透过回流箱3对回收的二次水进行初步换热降温,然后二次水因为水泵13的吸力流入换热仓9中,经过换热管10的时候与换热仓9中的冷却液进行二次换热降温,彻底下降二次水的温度,让二次水从雾状喷头21喷出时保持对辊筒2的冷却效果,完成水的循环利用的目的可以持续对辊筒2进行冷却降温工作,只需定时补充循环利用中损耗的自来水即可,最后根据上述操作完成全部轧辊辊筒2的冷却降温工作后,关闭水泵13的开关,清理回流箱3长期不使用的话切断外部电源,其中水泵13的型号为:DSL2-12-374,就这样该铝铸轧机轧辊冷却装置的使用过程就完成了。Working principle: When using the roll cooling device of the aluminum casting rolling mill, first connect the external power supply, then pour an appropriate amount of tap water into the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (7)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118143048A (en) * | 2024-05-10 | 2024-06-07 | 安徽理士新能源发展有限公司 | Calendering device and method suitable for forming lithium ion battery aluminum foil |
| CN118650009A (en) * | 2024-08-21 | 2024-09-17 | 江苏铭鹏装备有限公司 | A circulating cooling device for aluminum foil billet casting and rolling mill |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118143048A (en) * | 2024-05-10 | 2024-06-07 | 安徽理士新能源发展有限公司 | Calendering device and method suitable for forming lithium ion battery aluminum foil |
| CN118143048B (en) * | 2024-05-10 | 2024-07-09 | 安徽理士新能源发展有限公司 | Calendering device and method suitable for forming lithium ion battery aluminum foil |
| CN118650009A (en) * | 2024-08-21 | 2024-09-17 | 江苏铭鹏装备有限公司 | A circulating cooling device for aluminum foil billet casting and rolling mill |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A cooling device for aluminum casting and rolling mill rolls Granted publication date: 20230711 Pledgee: China Postal Savings Bank Co.,Ltd. Liupanshui Branch Pledgor: Guizhou yingyuefan aluminum products Co.,Ltd. Registration number: Y2024520000041 |
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Granted publication date: 20230711 Pledgee: China Postal Savings Bank Co.,Ltd. Liupanshui Branch Pledgor: Guizhou yingyuefan aluminum products Co.,Ltd. Registration number: Y2024520000041 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A cooling device for aluminum casting and rolling mill rolls Granted publication date: 20230711 Pledgee: Shuicheng District Sub branch of Postal Savings Bank of China Co.,Ltd. Pledgor: Guizhou yingyuefan aluminum products Co.,Ltd. Registration number: Y2026980012529 |
