CN219315109U - Separation equipment suitable for anode steel claw group - Google Patents
Separation equipment suitable for anode steel claw group Download PDFInfo
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- CN219315109U CN219315109U CN202223379748.6U CN202223379748U CN219315109U CN 219315109 U CN219315109 U CN 219315109U CN 202223379748 U CN202223379748 U CN 202223379748U CN 219315109 U CN219315109 U CN 219315109U
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- steel claw
- separation
- anode steel
- claw group
- cutter
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 127
- 239000010959 steel Substances 0.000 title claims abstract description 127
- 210000000078 claw Anatomy 0.000 title claims abstract description 79
- 238000000926 separation method Methods 0.000 title claims abstract description 64
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 23
- 229910052782 aluminium Inorganic materials 0.000 claims description 23
- 238000005520 cutting process Methods 0.000 claims description 6
- 239000004411 aluminium Substances 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 3
- 238000003466 welding Methods 0.000 description 7
- 238000012986 modification Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000008439 repair process Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Electrolytic Production Of Metals (AREA)
Abstract
The application discloses splitter suitable for positive pole steel claw group aims at solving the technical problem that current manual separation's separation mode separation efficiency is low and separation effect is poor. The separation equipment mainly comprises a frame body, a separation power source is arranged at the top of the frame body, a workbench used for placing the anode steel claw group is arranged at the bottom of the frame body, a clamping mechanism used for clamping the anode steel claw group is arranged on the workbench, a cutter is correspondingly arranged on the separation power source, and the cutter is aligned to the central position of the workbench to cut and separate. The oil cylinder is adopted to drive the cutter to separate the anode steel claw group steel claw from the guide rod, so that aluminum residue on the surface of the steel claw can be removed, the technical problem that aluminum residue on the surface of the steel claw cannot be removed by the existing manual removal to meet the steel claw repairing requirement is effectively solved, the purpose that aluminum residue on the surface of the steel claw is less in utilization of a production line to carry out steel claw repairing is achieved, and the separation efficiency is greatly improved.
Description
Technical Field
The application relates to the technical field of electrolytic aluminum auxiliary equipment, in particular to separation equipment suitable for an anode steel claw group.
Background
At present, with the development of equipment technology in the electrolytic aluminum industry, aluminum steel welding is directly performed on the surface of an anode steel claw beam, then aluminum guide rod welding is performed, and all welding is completed by a robot, so that an automatic production line is formed. When repairing the anode steel claw group on the production line, the residual aluminum on the surface of the steel claw cannot exceed a certain height; however, in the electrolytic aluminum production process, the aluminum steel joint surface of the anode steel claw group is often cracked, the steel claw and the aluminum steel joint surface of the explosion block are required to be separated at the cracked part, and then the aluminum steel joint surface is repaired by an aluminum steel welding production line. The anode steel claw group in the electrolytic aluminum industry is generally provided with two types of double anodes and a single anode, wherein the single anode is in four-claw or three-claw linear distribution, and the double anodes are in six-claw or eight-claw two-row parallel distribution.
However, the existing separation mode is to manually remove aluminum on the surface of the steel claw by using an electric hammer or a pneumatic pick, and the separation efficiency of the separation mode is low and cannot meet the requirement of a production line on the control of aluminum residue on the surface of the steel claw, so that high-efficiency separation equipment which can reach the steel claw repairing control standard and is suitable for anode steel claw groups is needed.
The information disclosed in this background section is only for enhancement of understanding of the background of the disclosure and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art that is well known to a person skilled in the art.
Disclosure of Invention
The inventors found through research that: the existing separation mode for separating the anode steel claw group by manually using an electric hammer or an air pick can not be used for thoroughly removing aluminum residues on the surfaces of steel claws, excessive aluminum residues on the surfaces of the steel claws can cause that the steel claws can not be repaired or have poor repair effect on a subsequent aluminum steel welding production line, and the separation mode has the advantages of high labor intensity, low separation efficiency and time and labor waste.
In view of at least one of the above technical problems, the present disclosure provides a separation device suitable for an anode steel jaw set, wherein an oil cylinder drives a cutter to separate the anode steel jaw set, so that aluminum residue on the surface of a steel jaw can be removed, the aluminum residue on the surface of the steel jaw can meet the repair requirement of an aluminum steel welding production line, and the separation efficiency of the separation mode is high.
According to one aspect of the disclosure, a separation device suitable for an anode steel claw group is provided, and the separation device comprises a frame body, wherein a separation power source, a workbench and a clamping mechanism are arranged on the frame body, a cutter is arranged on the separation power source, and separation of an aluminum steel bonding surface of the anode steel claw group is completed through the cutter.
According to another aspect of the present disclosure, there is provided a separation apparatus suitable for an anode steel jaw set, including a frame body, a separation power source is installed at the top of the frame body, a work table for placing the anode steel jaw set is installed at the bottom of the frame body, a clamping mechanism for clamping the anode steel jaw set is provided on the work table, a cutter is correspondingly installed at the separation power source, and the cutter corresponds to the upper surface of the work table to realize a cutting separation action.
In some embodiments of the disclosure, a support frame for supporting the anode steel claw group steel claw is extended on one side of the workbench;
the other side of the workbench is provided with a supporting lifting mechanism for supporting the tail part of the anode steel claw group guide rod.
In some embodiments of the present disclosure, the support lifting mechanism includes a base, on which a lifting motor, a lifting plate controlled by the lifting motor, and a carrier roller assembly above the lifting plate, which facilitates movement of the anode steel jaw set guide rod, are disposed.
In some embodiments of the present disclosure, the idler assembly includes a guide bar mounted on the base and a guide sleeve sleeved over the guide bar.
In some embodiments of the disclosure, the clamping mechanism includes a side-lift mechanism and a front-lift mechanism disposed on a side of the table, a lower-lift mechanism disposed at a bottom of the table.
In some embodiments of the present disclosure, the side tightening mechanism includes a fixing seat provided on the frame body and a side screw installed on the fixing seat;
the front jacking mechanism and the lower jacking mechanism comprise a front screw rod and a lower screw rod which are arranged on the workbench and used for clamping the anode steel claw group;
the side screw rod, the front screw rod and the lower screw rod are all provided with fixing nuts for fixing the positions of the side screw rod, the front screw rod and the lower screw rod.
In some embodiments of the disclosure, the separate power source is a power cylinder, and a fixing frame for mounting the cutter is arranged on the power cylinder.
One or more technical solutions provided in the embodiments of the present application at least have the following technical effects or advantages:
1. the oil cylinder is adopted to drive the cutter to separate the anode steel claw group steel claw from the guide rod, so that aluminum residue on the surface of the steel claw can be removed, the technical problem that aluminum residue on the surface of the steel claw cannot be removed by the existing manual removal to meet the steel claw repairing requirement is effectively solved, and further, less aluminum residue on the surface of the steel claw is realized, so that the method is suitable for steel claw repairing on a mechanized production line.
2. The oil cylinder is adopted to drive the cutter to separate the anode steel claw group steel claw from the guide rod, so that the labor intensity of operators is reduced, the technical problem of low separation efficiency of the existing manual separation is effectively solved, and the separation efficiency is improved.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present application.
FIG. 2 is a second schematic structural view of an embodiment of the present application.
FIG. 3 is a third schematic diagram of an embodiment of the present application.
FIG. 4 is a schematic diagram illustrating the operation of an embodiment of the present application.
FIG. 5 is a second schematic diagram of an embodiment of the present application.
In the figures, 1, a frame body, 2, a power cylinder, 3, a fixing frame, 4, a cutter, 5, a workbench, 6, a side propping mechanism, 7, a front propping mechanism, 8, a lower propping mechanism, 9, a supporting frame, 10, a supporting lifting mechanism, 11, an anode steel claw group, 111, an initial position, 112 and a cutting position.
Detailed Description
In the description of the present application, it should be understood that, if the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", "vertical", "horizontal", "clockwise", "counterclockwise", etc. are referred to, the orientation or positional relationship indicated based on the drawings are merely for convenience of description of the present application and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. Reference to "first," "second," etc. in this application is for distinguishing between the objects described and not necessarily for any sequential or technical purpose. Reference to "connected" and "coupled" in this application includes both direct and indirect connections (couplings), unless specifically stated otherwise.
The unit modules (components, structures, mechanisms) and sensors and other devices according to the following examples are commercially available products unless otherwise specified.
According to the separation equipment suitable for the anode steel claw group, the technical problems that the separation efficiency of an existing manual pneumatic pick or electric hammer separation mode is low, and aluminum residue on the surface of the steel claw after separation cannot meet the steel claw repairing requirement are solved, and the oil cylinder drives the cutter to separate the anode steel claw group, so that the separation efficiency and the separation quality can be improved.
The technical scheme in this application embodiment is for solving the above-mentioned separation inefficiency and separation back steel claw surface aluminium remain can't reach the technical problem of steel claw repair requirement, and the overall thinking is as follows: the separation power source is arranged at the top of the frame body, the workbench used for placing the anode steel claw group is arranged at the bottom of the frame body, the workbench is provided with the clamping mechanism used for clamping the anode steel claw group, the separation power source is correspondingly provided with the cutter, and the cutter is aligned to the central position of the workbench to cut and separate.
The separation power source is the power cylinder, the cutter is pushed by the power cylinder to separate the anode steel claw groups, the separation efficiency can be greatly improved, and aluminum residues on the surfaces of the separated steel claws are less, so that the steel claws meet the repairing requirement, and the technical problems that the separation efficiency is low in the existing manual separation mode, and the aluminum residues on the surfaces of the separated steel claws cannot meet the steel claw repairing requirement are effectively solved.
For better understanding of the technical solutions of the present application, the following detailed description will refer to the accompanying drawings and specific embodiments.
Example 1
The embodiment discloses splitter suitable for anode steel claw group, see fig. 1 through 3, mainly include support body 1, the separation power supply is installed at the top of support body 1, the workstation 5 that is used for placing anode steel claw group 11 is installed to the bottom of support body 1, be provided with the clamping mechanism who is used for pressing from both sides tight anode steel claw group 11 on the workstation 5, the cutter 4 is installed to the separation power supply correspondence, cutter 4 aims at the central point of workstation 5 is put in order to cut the separation work. The separation power source is a power cylinder 2, and a fixing frame 3 for mounting the cutter 4 is arranged on the power cylinder 2. The frame body 1 and the workbench 5 are formed by splicing and welding steel plates, section steel and nuts.
Further, a supporting frame 9 for supporting the steel claw ends of the anode steel claw groups 11 is arranged on one side of the workbench 5 in an extending manner; as shown in fig. 5, since the anode steel jaw set 11 includes a steel jaw and an aluminum guide rod, the separation surface of the anode steel jaw set 11 is close to the steel jaw, and the anode steel jaw set 11 cannot be integrally placed on the workbench 5, so that a support frame 9 needs to be extended on one side of the workbench 5 to facilitate placement of the anode steel jaw set 11, and a support lifting mechanism 10 for supporting the tail of the aluminum guide rod of the anode steel jaw set 11 is provided on the other side of the workbench 5, and the support lifting mechanism 10 is used for placing the tail of the aluminum guide rod of the anode steel jaw set 11, so that the anode steel jaw set 11 is balanced for facilitating separation of the anode steel jaw set 11, and therefore the support lifting mechanism 10 needs to support the tail of the aluminum guide rod to adjust the anode steel jaw set 11.
Further, the supporting lifting mechanism 10 includes a base, a lifting motor, a lifting plate controlled by the lifting motor, and a carrier roller assembly which is beneficial to the movement of the guide rod of the anode steel claw group 11 is arranged above the lifting plate, and further, the carrier roller assembly includes a guide rod installed on the base and a guide sleeve sleeved on the guide rod, as shown in fig. 5, when the anode steel claw group 11 needs to be moved from the initial position 111 to the cutting position 112, the steel claw end of the anode steel claw group 11 can be lifted, and the carrier roller assembly is utilized to translate the anode steel claw group 11.
In addition, the clamping mechanism comprises a side propping mechanism 6 and a front propping mechanism 7 which are arranged on the side surface of the workbench 5, and a lower propping mechanism 8 which is arranged at the bottom of the workbench 5. The side jacking mechanism 6 comprises a fixed seat arranged on the frame body 1 and a side screw rod arranged on the fixed seat; the front jacking mechanism 7 and the lower jacking mechanism 8 comprise a front screw rod and a lower screw rod which are arranged on the workbench 5 and used for clamping the anode steel claw group 11; further, the side screw, the front screw and the lower screw are all provided with fixing nuts for fixing the positions of the side screw, the front screw and the lower screw. When the anode steel jaw set 11 is clamped by the screw measuring rod, the front screw rod and the lower screw rod, the anode steel jaw set 11 is fixed by the fixing nuts, cutting and separating work of the anode steel jaw set 11 is facilitated, and it is worth noting that the anode steel jaw is fixed in a screw nut fixing mode, and can be fixed in a hydraulic cylinder, an air cylinder or the like in actual operation, and a person skilled in the art can select according to actual production conditions.
When the device is used, as shown in fig. 4 and 5, the lifting tool on the crown block is firstly used for placing the separating surface of the anode steel jaw set 11 on the workbench 5 at the initial position 111 shown in fig. 5, then the steel jaw end of the anode steel jaw set 11 is lifted, the carrier roller assembly is used for translating the anode steel jaw set 11, the anode steel jaw set 11 is placed at the cutting position 112 shown in fig. 5, the supporting lifting mechanism 10 is used for keeping the separating surface of the anode steel jaw set 11 vertical and keeping the separating surface 2-10mm away from the steel jaw steel surface, and the power cylinder 2 pushes the cutter 4 to downwards separate the aluminum guide rod of the anode steel jaw set 11 from the steel jaw along the separating surface and can repeatedly cut along the separating surface for a plurality of times so as to ensure that less aluminum residue on the steel jaw surface.
In addition, in this example, cut the aluminium sword for vertical propulsion separation, anode steel claw is placed for the level, and in the actual production process, cutter 4 also can be arranged horizontally, does not influence the implementation of this scheme, and anode steel claw's place form also can be corresponding vertical or horizontal, all can realize the technical scheme as this application records.
While certain preferred embodiments of the present application have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the following claims be interpreted as including the preferred embodiments and all such alterations and modifications as fall within the scope of the application.
It will be apparent to those skilled in the art that various modifications and variations can be made in the present application without departing from the spirit and scope of the utility model of the present application. Thus, if such modifications and variations for the present application fall within the scope of the claims and the equivalents thereof, the present application is intended to encompass such modifications and variations as well.
Claims (8)
1. The utility model provides a splitter suitable for anode steel claw group, its characterized in that includes the support body, install separation power supply, workstation, clamping mechanism on the support body, be equipped with the cutter on the separation power supply, through the separation of cutter completion anode steel claw group aluminium steel faying surface.
2. The utility model provides a splitter suitable for positive pole steel claw group, its characterized in that includes the support body, the separation power supply is installed at the top of support body, the workstation that is used for placing positive pole steel claw group is installed to the bottom of support body, be provided with the clamping mechanism who is used for pressing from both sides tight positive pole steel claw group on the workstation, the cutter is installed to the separation power supply correspondence, the cutter corresponds the upper surface of workstation is in order to realize cutting separation action.
3. The separation device suitable for the anode steel claw group according to claim 2, wherein a supporting frame for supporting the anode steel claw group steel claw is arranged on one side of the workbench in an extending manner;
the other side of the workbench is provided with a supporting lifting mechanism for supporting the tail part of the anode steel claw group guide rod.
4. A separator device as claimed in claim 3, wherein the support lifting mechanism comprises a base, a lifting motor, a lifting plate controlled by the lifting motor and a carrier roller assembly arranged above the lifting plate for facilitating movement of the guide rod of the anode steel jaw set.
5. The apparatus of claim 4 wherein said idler assembly includes a guide bar mounted to said base and a guide sleeve sleeved over said guide bar.
6. The apparatus according to claim 2, wherein the clamping mechanism comprises a side-tightening mechanism and a front-tightening mechanism provided on the side surface of the table, and a lower-tightening mechanism provided on the bottom of the table.
7. The separation apparatus for anode steel jaw set according to claim 6, wherein the side tightening mechanism comprises a fixing seat provided on the frame body and a side screw installed on the fixing seat;
the front jacking mechanism and the lower jacking mechanism comprise a front screw rod and a lower screw rod which are arranged on the workbench and used for clamping the anode steel claw group;
the side screw rod, the front screw rod and the lower screw rod are all provided with fixing nuts for fixing the positions of the side screw rod, the front screw rod and the lower screw rod.
8. The separation device suitable for the anode steel jaw set according to claim 2, wherein the separation power source is a power cylinder, and a fixing frame for installing the cutter is arranged on the power cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223379748.6U CN219315109U (en) | 2022-12-16 | 2022-12-16 | Separation equipment suitable for anode steel claw group |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223379748.6U CN219315109U (en) | 2022-12-16 | 2022-12-16 | Separation equipment suitable for anode steel claw group |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219315109U true CN219315109U (en) | 2023-07-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223379748.6U Active CN219315109U (en) | 2022-12-16 | 2022-12-16 | Separation equipment suitable for anode steel claw group |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219315109U (en) |
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2022
- 2022-12-16 CN CN202223379748.6U patent/CN219315109U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
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| CP03 | Change of name, title or address |
Address after: 450000 No.1, floor 1, unit 1, building Y11, No.11, Changchun Road, high tech Zone, Zhengzhou City, Henan Province Patentee after: Zhengzhou Jingwei Technology Industrial Co.,Ltd. Address before: 450001 No.11, Changchun Road, national high tech Industrial Development Zone, Zhengzhou City, Henan Province Patentee before: ZHENGZHOU JINGWEI TECHNOLOGY INDUSTRY Co.,Ltd. |