CN219314795U - Quick drying device for municipal sludge - Google Patents
Quick drying device for municipal sludge Download PDFInfo
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Abstract
本实用新型公开了一种城市污泥快速干化装置,包括固定架,所述固定架的外部连接有电机,且电机右侧的输出端连接有第一转动轴,并且第一转动轴的外部设置有第一齿轮,所述第一齿轮的下方设置有发酵桶,且发酵桶的上方设置有入料口,并且发酵桶的下方设置有出料口,所述发酵桶的外部设置有第二齿轮,且发酵桶内部设置有第二转动轴,并且发酵桶的下方设置有支撑座,而且支撑座的上方设置有辊轮,所述发酵桶的内部设置有磁块,且发酵桶外部左右两侧设置有电磁,该城市污泥快速干化装置通过电机带动搅拌叶转动与发酵桶转动,使得干化效率更高。
The utility model discloses a rapid drying device for urban sludge, which comprises a fixed frame, the outside of the fixed frame is connected with a motor, and the output end on the right side of the motor is connected with a first rotating shaft, and the outside of the first rotating shaft A first gear is provided, a fermenter is provided below the first gear, and a feed port is provided above the fermenter, and a discharge port is provided below the fermenter, and a second fermenter is provided outside the fermenter. gear, and the inside of the fermenter is provided with a second rotating shaft, and the bottom of the fermenter is provided with a support seat, and the top of the support seat is provided with a roller, the inside of the fermenter is provided with a magnetic block, and the outside of the fermenter has two left and right sides. The side is equipped with an electromagnetic, and the urban sludge rapid drying device drives the stirring blade to rotate and the fermentation barrel to rotate through the motor, so that the drying efficiency is higher.
Description
技术领域technical field
本实用新型涉及城市污泥技术领域,具体为一种城市污泥快速干化装置。The utility model relates to the technical field of urban sludge, in particular to a rapid drying device for urban sludge.
背景技术Background technique
在城市生活污水排放量日益增加的现实状况下,为了避免污泥浪费,使用城市生活污泥生产生物有机肥是处理和利用城市生活污泥的最佳选择,在对城市污泥进行加工时需要对其进行干化处理,这样方便使用污泥的后续使用,在对污泥干化时通常需要使用到干化装置;In the reality that the discharge of urban domestic sewage is increasing, in order to avoid sludge waste, the use of urban domestic sludge to produce bio-organic fertilizer is the best choice for the treatment and utilization of urban domestic sludge. It is dried to facilitate the subsequent use of the sludge, and a drying device is usually required to dry the sludge;
现有中国专利公开号为:CN207108781U,提供了一种城市污泥快速干化装置,它包括前面设有出口的箱体,所述箱体的上面设有料斗,下面设有回流口和支腿,里面为锥形内壁;所述箱体内设有通过传动轴带动的螺旋齿;所述传动轴的一端与设在箱体外侧的传动电机连接,另一端从出口伸出并套有带支撑杆的轴承;所述出口的两侧和上面设有护板,下面设有倾斜设置的导向板;所述支撑杆与设在两侧的护板连接,本实用新型结构合理,使用方便,通过螺旋挤压的方式,使污泥中的水分快速被挤出,挤压后的污泥呈块状,便于装运和打扫,有效的解决了现有技术的城市污泥存在干化慢,清理不方便的技术问题;The existing Chinese patent publication number is: CN207108781U, which provides a quick drying device for urban sludge, which includes a box body with an outlet in the front, a hopper on the top of the box, and a return port and legs below , which is a tapered inner wall; the box is provided with helical teeth driven by a transmission shaft; one end of the transmission shaft is connected to the transmission motor on the outside of the box, and the other end protrudes from the outlet and is covered with a belt support The bearing of the rod; the two sides and above of the outlet are provided with protective plates, and the lower part is provided with inclined guide plates; the support rod is connected with the protective plates on both sides. The utility model has reasonable structure and is convenient to use. The way of screw extrusion makes the water in the sludge be squeezed out quickly, and the sludge after extrusion is in the shape of a block, which is convenient for shipment and cleaning, and effectively solves the problem of slow drying and difficult cleaning of urban sludge in the prior art. Technical issues of convenience;
上述的污泥干化装置虽然可以对污泥进行干化,但是在使用时还存在以下一些问题:上述的污泥干化装置并不能将干化完成的污泥进行打散,这样并不方便污泥后续的加工使用,还需要二次加工,增加了工作人员的劳动量,且仅仅依靠螺旋挤压的方式,使污泥中的水分快速被挤出,这样干化的效率较慢,影响后续的生产速度。Although the above-mentioned sludge drying device can dry sludge, there are still some problems in use: the above-mentioned sludge drying device cannot break up the dried sludge, which is inconvenient Subsequent processing and use of sludge requires secondary processing, which increases the workload of the staff, and only relies on screw extrusion to quickly squeeze out the water in the sludge, so that the drying efficiency is slow and affects Subsequent production speed.
实用新型内容Utility model content
本实用新型的目的在于提供一种城市污泥快速干化装置,以解决上述背景技术提出的上述的污泥干化装置并不能将干化完成的污泥进行打散,且仅仅依靠螺旋挤压的方式,使污泥中的水分快速被挤出,这样干化的效率较慢的问题。The purpose of this utility model is to provide a rapid drying device for urban sludge to solve the problem that the above-mentioned sludge drying device proposed in the background technology cannot break up the dried sludge and only relies on screw extrusion In this way, the water in the sludge is squeezed out quickly, so the drying efficiency is relatively slow.
为实现上述目的,本实用新型提供如下技术方案:一种城市污泥快速干化装置,包括固定架,所述固定架的外部连接有电机,且电机右侧的输出端连接有第一转动轴,并且第一转动轴的外部设置有第一齿轮,所述第一齿轮的下方设置有发酵桶,且发酵桶的上方设置有入料口,并且发酵桶的下方设置有出料口,所述发酵桶的外部设置有第二齿轮,且发酵桶内部设置有第二转动轴,并且发酵桶的下方设置有支撑座,而且支撑座的上方设置有辊轮,所述发酵桶的内部设置有磁块,且发酵桶外部左右两侧设置有电磁。In order to achieve the above purpose, the utility model provides the following technical solutions: a rapid drying device for urban sludge, including a fixed frame, the outside of the fixed frame is connected to a motor, and the output end on the right side of the motor is connected to a first rotating shaft , and the outside of the first rotating shaft is provided with a first gear, the bottom of the first gear is provided with a fermenter, and the top of the fermenter is provided with a material inlet, and the bottom of the fermenter is provided with a discharge port, the The outside of the fermenter is provided with a second gear, and the inside of the fermenter is provided with a second rotating shaft, and a support seat is provided below the fermenter, and a roller is provided above the support seat, and a magnet is provided inside the fermenter. Block, and the left and right sides of the outside of the fermenter are equipped with electromagnetic.
优选的,所述第一转动轴外部的皮带轮上连接有皮带,且皮带的另外一端与发酵桶内部中间位置的第二转动轴相连接,并且第二转动轴与发酵桶相接触的位置设置有轴承,所述第二转动轴的外部焊接有搅拌叶,且搅拌叶为坚硬的钢材质。Preferably, a belt is connected to the pulley outside the first rotating shaft, and the other end of the belt is connected to the second rotating shaft at the middle position inside the fermenter, and the position where the second rotating shaft is in contact with the fermenter is provided with Bearings, stirring blades are welded on the outside of the second rotating shaft, and the stirring blades are made of hard steel.
优选的,所述第一齿轮与第二齿轮相啮合,且第一齿轮内部中间位置穿插有第一转动轴,并且第二齿轮焊接在发酵桶的外壁。Preferably, the first gear meshes with the second gear, and a first rotating shaft is inserted in the middle of the first gear, and the second gear is welded to the outer wall of the fermenter.
优选的,所述发酵桶内壁中间位置连接有磁块,且磁块与磁块上下两端连接的清洁板为套筒连接,并且清洁板与磁块均呈弧形,而且清洁板的左中右两侧设置有稍微尖锐的斜面。Preferably, a magnetic block is connected to the middle of the inner wall of the fermenter, and the cleaning plate connected to the upper and lower ends of the magnetic block and the magnetic block is connected by a sleeve, and the cleaning plate and the magnetic block are both arc-shaped, and the left middle of the cleaning plate There are slightly sharp bevels on the right sides.
优选的,所述支撑座的顶部呈弧形,且支撑座的弧度与发酵桶外部的弧度相一致,并且支撑座的外部连接有连接杆。Preferably, the top of the support base is arc-shaped, and the arc of the support base is consistent with the curvature of the outside of the fermenter, and the outside of the support base is connected with a connecting rod.
优选的,所述连接杆的内部焊接有第三转动轴,且第三转动轴的外部设置有转动的辊轮,并且辊轮与第三转动轴通过轴承相连接,而且辊轮与发酵桶的表面相接触。Preferably, the inside of the connecting rod is welded with a third rotating shaft, and the outside of the third rotating shaft is provided with rotating rollers, and the rollers are connected with the third rotating shaft through bearings, and the rollers are connected to the fermenter surfaces in contact.
与现有技术相比,本实用新型的有益效果是:该城市污泥快速干化装置;Compared with the prior art, the beneficial effects of the utility model are: the urban sludge rapid drying device;
1、通过启动电机,电机带动第一转动轴开始转动,在皮带的带动下第一转动轴转动带动第二转动轴转动,第二转动轴的外部焊接有搅拌叶,搅拌叶转动就会对发酵桶内部的城市污泥进行翻动,使得污泥干化更加快速,同时第一转动轴贯穿第一齿轮内部中间位置,第一转动轴转动带动第一齿轮转动,从而带动第二齿轮转动,这样使得发酵桶转动,并且第二转动轴与发酵桶相接触的位置设置有轴承,使得发酵桶的转动不会影响第二转动轴的转动,这样发酵桶转动的同时搅拌叶还可以对发酵桶内部的污泥进行翻动,使得发酵桶内部的污泥可以受热均匀,这样干化效率更高,同时搅拌叶为坚硬的钢材质,这样不仅可以对污泥进行翻动还可以对干化的污泥进行打散,方便后续的出料,且在发酵桶转动时,发酵桶的下方设置有支撑座,支撑座的外部设置有转动的辊轮,辊轮与发酵桶的表面相接触,这样支撑座不仅可以给发酵桶起到支撑作用,还可以辅助发酵桶的转动,使得发酵桶转动更加顺滑;1. By starting the motor, the motor drives the first rotating shaft to start rotating. Driven by the belt, the first rotating shaft rotates to drive the second rotating shaft to rotate. The outside of the second rotating shaft is welded with stirring blades, and the rotation of the stirring blades will affect the fermentation process. The urban sludge inside the barrel is turned to make the sludge dry more quickly. At the same time, the first rotating shaft runs through the middle position inside the first gear. The rotation of the first rotating shaft drives the first gear to rotate, thereby driving the second gear to rotate, so that The fermenter rotates, and the position where the second rotating shaft is in contact with the fermenter is provided with a bearing, so that the rotation of the fermenter will not affect the rotation of the second rotating shaft, so that the stirring blades can also affect the inside of the fermenter while the fermenter rotates. The sludge is turned over so that the sludge inside the fermenter can be heated evenly, so that the drying efficiency is higher. At the same time, the stirring blade is made of hard steel, so that not only the sludge can be turned but also the dried sludge can be beaten. loose, convenient for subsequent discharge, and when the fermenter is rotating, a support seat is provided under the fermenter, and a rotating roller is arranged outside the support seat, and the roller contacts the surface of the fermenter, so that the support seat can not only Play a supporting role for the fermentation barrel, and can also assist the rotation of the fermentation barrel, making the rotation of the fermentation barrel smoother;
2、通过在发酵桶左右两侧分别设置有电磁,给电磁通电,电磁就会对磁块产生吸力,这样两端的电磁分别对磁块产生相反的吸力,使得两个磁块向相反的方向分离运动,磁块与磁块上下两端连接的清洁板为套筒连接,并且清洁板与磁块均呈弧形,而且清洁板的左中右两侧设置有稍微尖锐的斜面,在磁块带动清洁板运动时,清洁板就会对发酵桶的内壁进行清理,当电磁断电后,两个磁块相吸恢复至原位,这样完成对发酵桶的内壁的清理;不需要人工进行清理。2. By installing electromagnetics on the left and right sides of the fermenter, and energizing the electromagnetics, the electromagnetics will generate suction to the magnetic blocks, so that the electromagnetics at both ends will generate opposite suction to the magnetic blocks, so that the two magnetic blocks will separate in opposite directions. Movement, the magnetic block and the cleaning plate connected to the upper and lower ends of the magnetic block are connected by a sleeve, and the cleaning plate and the magnetic block are arc-shaped, and the left, middle and right sides of the cleaning plate are provided with slightly sharp slopes, which are driven by the magnetic block. When the cleaning plate moves, the cleaning plate will clean the inner wall of the fermenter. When the electromagnetic power is cut off, the two magnetic blocks will attract each other and return to their original positions, thus completing the cleaning of the inner wall of the fermenter; manual cleaning is not required.
附图说明Description of drawings
图1为本实用新型主视结构示意图;Fig. 1 is a schematic diagram of the main view structure of the utility model;
图2为本实用新型齿轮结构示意图;Fig. 2 is the utility model gear structure schematic diagram;
图3为本实用新型支撑座侧视结构示意图;Fig. 3 is a schematic diagram of the side view structure of the support seat of the utility model;
图4为本实用新型图3中A处结构放大示意图;Fig. 4 is an enlarged schematic diagram of the structure at A in Fig. 3 of the present utility model;
图5为本实用新型发酵桶结构示意图;Fig. 5 is a structural schematic diagram of the utility model fermenter;
图6为本实用新型磁块剖面结构示意图。Fig. 6 is a schematic cross-sectional structure diagram of the magnetic block of the present invention.
图中:1、固定架;2、电机;3、第一转动轴;4、第一齿轮;5、皮带;6、发酵桶;7、入料口;8、出料口;9、第二转动轴;10、搅拌叶;11、第二齿轮;12、支撑座;13、连接杆;14、第三转动轴;15、辊轮;16、磁块;17、清洁板。In the figure: 1. fixed frame; 2. motor; 3. first rotating shaft; 4. first gear; 5. belt; 6. fermentation tank; 7. material inlet; 8. material outlet; 9. second Rotating shaft; 10, stirring blade; 11, second gear; 12, support seat; 13, connecting rod; 14, third rotating shaft; 15, roller; 16, magnetic block; 17, cleaning plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-6,本实用新型提供一种技术方案:一种城市污泥快速干化装置,包括固定架1,固定架1的外部连接有电机2,且电机2右侧的输出端连接有第一转动轴3,并且第一转动轴3的外部设置有第一齿轮4,第一齿轮4的下方设置有发酵桶6,且发酵桶6的上方设置有入料口7,并且发酵桶6的下方设置有出料口8,发酵桶6的外部设置有第二齿轮11,且发酵桶6内部设置有第二转动轴9,并且发酵桶6的下方设置有支撑座12,而且支撑座12的上方设置有辊轮15,发酵桶6的内部设置有磁块16,且发酵桶6外部左右两侧设置有电磁18。Please refer to Figures 1-6, the utility model provides a technical solution: a rapid drying device for urban sludge, including a
第一转动轴3外部的皮带轮上连接有皮带5,且皮带5的另外一端与发酵桶6内部中间位置的第二转动轴9相连接,并且第二转动轴9与发酵桶6相接触的位置设置有轴承,第二转动轴9的外部焊接有搅拌叶10,且搅拌叶10为坚硬的钢材质,对发酵桶6内部的城市污泥进行翻动,使得污泥干化更加快速。The pulley outside the first rotating
第一齿轮4与第二齿轮11相啮合,且第一齿轮4内部中间位置穿插有第一转动轴3,并且第二齿轮11焊接在发酵桶6的外壁,第一齿轮4转动就会带动第二齿轮11转动使得发酵桶6转动。The
发酵桶6内壁中间位置连接有磁块16,且磁块16与磁块16上下两端连接的清洁板17为套筒连接,并且清洁板17与磁块16均呈弧形,而且清洁板17的左中右两侧设置有稍微尖锐的斜面,在磁块16带动清洁板17运动时,清洁板17就会对发酵桶6的内壁进行清理。The middle position of the inner wall of the
支撑座12的顶部呈弧形,且支撑座12的弧度与发酵桶6外部的弧度相一致,并且支撑座12的外部连接有连接杆13,对辊轮15起到支撑作用。The top of the
连接杆13的内部焊接有第三转动轴14,且第三转动轴14的外部设置有转动的辊轮15,并且辊轮15与第三转动轴14通过轴承相连接,而且辊轮15与发酵桶6的表面相接触,这样支撑座不仅可以给发酵桶6起到支撑作用,还可以辅助发酵桶6的转动,使得发酵桶6转动更加顺滑。The inside of the connecting
工作原理:在使用该城市污泥快速干化装置时,首先将需要干化的污泥从发酵桶6上方的入料口处倒入发酵桶6内部,然后将入料口6封好,发酵桶6进行加热工作,随后启动电机2,与电机2输出端相连接的第一转动轴3开始转动,第一转动轴3外部的皮带轮上连接有皮带5,且皮带5的另外一端与发酵桶6内部中间位置的第二转动轴9相连接,这样第一转动轴3转动带动第二转动轴9转动,第二转动轴9的外部焊接有搅拌叶10,且搅拌叶10为坚硬的钢材质,搅拌叶10转动就会对发酵桶6内部的城市污泥进行翻动,使得污泥干化更加快速,同时第一转动轴3贯穿第一齿轮4内部中间位置,且第一齿轮4与第二齿轮11相啮合,第二齿轮11焊接在发酵桶6的外壁,这样第一齿轮4转动时就会带动第二齿轮11转动,从而带动发酵桶6的转动,并且第二转动轴9与发酵桶6相接触的位置设置有轴承,使得发酵桶6的转动不会影响第二转动轴9的转动,这样发酵桶6转动的同时搅拌叶10还可以对发酵桶6内部的污泥进行翻动,使得发酵桶6内部的污泥可以受热均匀,这样干化效率更高,同时搅拌叶10为坚硬的钢材质,这样不仅可以对污泥进行翻动还可以对干化的污泥进行打散,方便后续的出料,同时在发酵桶6转动时,发酵桶6的下方设置有支撑座12,支撑座12的顶部呈弧形,且支撑座12的外部连接有连接杆13,连接杆13的内部焊接有第三转动轴14,第三转动轴14的外部设置有转动的辊轮15,同时辊轮15与第三转动轴14通过轴承相连接,而且辊轮15与发酵桶6的表面相接触,这样支撑座不仅可以给发酵桶6起到支撑作用,还可以辅助发酵桶6的转动,使得发酵桶6转动更加顺滑,在对污泥干化完成后打开出料口8取出干化后的污泥,此时需要对发酵桶6的内部进行清理,在发酵桶6左右两侧分别设置有电磁18,此时给电磁18通电,电磁18就会对磁块16产生吸力,这样两端的电磁18分别对磁块16产生相反的吸力,使得两个磁块16向相反的方向分离运动,磁块16与磁块16上下两端连接的清洁板17为套筒连接,并且清洁板17与磁块16均呈弧形,而且清洁板17的左中右两侧设置有稍微尖锐的斜面,在磁块16带动清洁板17运动时,清洁板17就会对发酵桶6的内壁进行清理,当电磁18断电后,两个磁块16相吸恢复至原位,本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。Working principle: When using the urban sludge rapid drying device, firstly pour the sludge to be dried into the interior of the
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the utility model, any modification, equivalent replacement, improvement, etc., should be included in the protection scope of the utility model.
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