CN219310642U - Metal mesh forming mechanism - Google Patents
Metal mesh forming mechanism Download PDFInfo
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- CN219310642U CN219310642U CN202222681578.0U CN202222681578U CN219310642U CN 219310642 U CN219310642 U CN 219310642U CN 202222681578 U CN202222681578 U CN 202222681578U CN 219310642 U CN219310642 U CN 219310642U
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- 239000002184 metal Substances 0.000 title claims abstract description 105
- 230000007246 mechanism Effects 0.000 title claims abstract description 65
- 238000012546 transfer Methods 0.000 claims abstract description 52
- 238000003466 welding Methods 0.000 claims abstract description 40
- 238000003825 pressing Methods 0.000 claims abstract description 36
- 238000012545 processing Methods 0.000 claims abstract description 7
- 239000000725 suspension Substances 0.000 claims description 21
- 230000000087 stabilizing effect Effects 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000004080 punching Methods 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 abstract description 2
- 238000010008 shearing Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 16
- 238000009826 distribution Methods 0.000 description 15
- 238000010586 diagram Methods 0.000 description 7
- 230000032258 transport Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
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- Y02A40/81—Aquaculture, e.g. of fish
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Abstract
Description
【技术领域】【Technical field】
本实用新型涉及自动化设备领域,特别涉及到一种金属网成型机构。The utility model relates to the field of automation equipment, in particular to a metal mesh forming mechanism.
【背景技术】【Background technique】
目前,市面上销售的金属网篮,大多是由不锈钢制成,如图1所示,通常由网状篮体和焊接在网状篮体顶部开口的加固金属边框,首先需要对网状片进行裁剪,然后将网状片网放入冲压模具中进行冲压成型得到网状篮体,然后人工取出网状篮体并将金属边框套入网状篮体中,再通过人工进行焊接,最后进行人工去毛刺才能形成合格的产品,目前,大多金属网篮的各个加工环节都是独立处理的,每个工序都需要人工操作,严重影响生产效率。现有技术中,是工人预先将金属网卷带按一定的大小进行裁剪,修剪成冲压的大小,然后逐个放入冲压模具中进行冲压,生产效率极低。At present, most of the metal mesh baskets sold on the market are made of stainless steel. As shown in Figure 1, they usually consist of a mesh basket body and a reinforced metal frame welded to the top opening of the mesh basket body. Cutting, and then put the mesh sheet net into the stamping die for stamping and forming to obtain the mesh basket body, then manually take out the mesh basket body and put the metal frame into the mesh basket body, then weld it manually, and finally remove it manually Burrs can form qualified products. At present, most of the processing links of metal mesh baskets are handled independently, and each process requires manual operation, which seriously affects production efficiency. In the prior art, workers pre-cut the metal mesh coils to a certain size, trim them into stamping sizes, and then put them into stamping dies one by one for stamping, so the production efficiency is extremely low.
【实用新型内容】【Content of utility model】
本实用新型的目的在于针对现有技术的缺陷和不足,提供一种冲压的同时裁剪金属网卷的金属网成型机构。The purpose of the utility model is to provide a metal mesh forming mechanism that cuts the metal mesh roll while punching, aiming at the defects and deficiencies of the prior art.
针对上述的问题,本实用新型采用以下技术方案:For above-mentioned problem, the utility model adopts following technical scheme:
一种金属网成型机构,包括本体,所述本体上设有第一机台和第二机台,所述第二机台上依次设有金属边框下料机构、中转工位、焊接机构和出料工位,所述金属边框下料机构和中转工位下设有转移机构。所述第一机台上设有成型机构,所述成型机构包括设置在第一机台上的成型架和设置在成型架内的模具,所述成型架上设有若干导向柱,活动导板沿导向柱方向来回运动,所述模具包括上模和下模,所述上模活动设置在活动导板上,所述下模活动设置在成型架上,油缸推动活动导板使上模向下模方向合模。A metal mesh forming mechanism, including a main body, on which a first machine and a second machine are arranged, and on the second machine, a metal frame blanking mechanism, a transfer station, a welding mechanism and an outlet The material station, the metal frame blanking mechanism and the transfer station are provided with a transfer mechanism. The first machine platform is provided with a forming mechanism, and the forming mechanism includes a forming frame arranged on the first machine platform and a mold arranged in the forming frame, and a plurality of guide columns are arranged on the forming frame, and the movable guide plate is arranged along the The direction of the guide column moves back and forth. The mold includes an upper mold and a lower mold. The upper mold is movably set on the movable guide plate, and the lower mold is movably set on the forming frame. The oil cylinder pushes the movable guide plate to make the upper mold close to the lower mold mold.
在一种可能的实施方式中,所述上模包括固定板、成型一板和成型二板,所述成型一板和成型二板上分别设有第一开孔和第二开孔,所述固定板与成型一板之间通过成型柱连接,所述成型一板和成型二板通过螺栓固定连接,所述成型一板上设有成型压板,所述成型压板与固定板之间通过成型弹簧连接,所述成型压板的角设有平衡顶针,所述成型一板上设有按压条,所述按压条与成型一板通过按压弹簧连接,所述按压条设置在成型二板一侧。In a possible implementation manner, the upper mold includes a fixing plate, a first forming plate and a second forming plate, the first forming plate and the second forming plate are respectively provided with a first opening and a second opening, the The fixed plate and the first forming plate are connected by forming columns, the first forming plate and the second forming plate are fixedly connected by bolts, the first forming plate is provided with a forming pressing plate, and the forming pressing plate and the fixing plate are connected by forming springs Connection, the corner of the forming press plate is provided with a balance thimble, the forming first plate is provided with a pressing bar, the pressing bar is connected with the forming first plate through a pressing spring, and the pressing bar is arranged on the side of the forming second plate.
在一种可能的实施方式中,所述下模包括垫板、底板、模仁和成型三板,所述模仁固定设置在底板上,所述成型三板与底板之间通过下压弹簧连接,所述成型三板上开设有第三开孔,所述模仁依次穿过第三开孔、第二开孔和第一开孔后,与成型压板、成型一板、成型二板和成型三板围合形成加工腔,所述底板的角设有到位块,所述底板上设有水平压块,所述水平压块设置在模仁的一侧。In a possible implementation manner, the lower mold includes a backing plate, a bottom plate, a mold core and a forming three-plate, the mold core is fixedly arranged on the bottom plate, and the forming three-plate and the bottom plate are connected by a pressing spring. The third forming plate is provided with a third opening, and the mold core passes through the third opening, the second opening and the first opening in sequence, and is surrounded by the forming press plate, the first forming plate, the second forming plate and the third forming plate In the processing chamber, a positioning block is arranged at the corner of the bottom plate, and a horizontal pressing block is arranged on the bottom plate, and the horizontal pressing block is arranged on one side of the mold core.
在一种可能的实施方式中,所述驱动机构包括设置在第二机台上的滑板、第一送料块和第二送料块,所述滑板设置在悬空架下,所述滑板上设有滑轨,所述第一送料块和第二送料块均通过滑块沿滑轨方向来回运动,所述第一送料块和第二送料块均与滑块枢接,所述第一送料块和第二送料块均设有避让面,所述滑板的两端均设有送料固定块,第一送料气缸的尾端与送料固定块枢接,第一送料气缸的活塞杆与第一送料块枢接,第二送料气缸的尾端与送料固定块枢接,第二送料气缸的活塞杆与第二送料块枢接。In a possible implementation manner, the driving mechanism includes a slide plate, a first feeding block, and a second feeding block arranged on the second machine table, the slide plate is arranged under the suspended frame, and the slide plate is provided with a slide rail, the first feeding block and the second feeding block both move back and forth along the direction of the slide rail through the slider, the first feeding block and the second feeding block are pivotally connected with the slider, the first feeding block and the second feeding block The two feeding blocks are provided with avoidance surfaces, and both ends of the slide plate are provided with feeding fixing blocks, the tail end of the first feeding cylinder is pivotally connected to the feeding fixing block, and the piston rod of the first feeding cylinder is pivotally connected to the first feeding block , the tail end of the second feeding cylinder is pivotally connected to the feeding fixed block, and the piston rod of the second feeding cylinder is pivotally connected to the second feeding block.
在一种可能的实施方式中,所述焊接机构包括用于放置工件的托衬,绕托衬周向方向设有多个焊接气缸,所述焊接气缸的活塞杆上设有焊接头,所述焊接气缸的活塞杆朝托衬方向来回移动。In a possible implementation manner, the welding mechanism includes a support for placing workpieces, and a plurality of welding cylinders are arranged around the support in the circumferential direction, and a welding head is provided on the piston rod of the welding cylinder. The piston rod of the welding cylinder moves back and forth in the direction of the lining.
在一种可能的实施方式中,所述转移机构包括转移架和设置在转移架上的机械臂,所述转移架上设有转移轨道,所述机械臂包括第一机械臂和第二机械臂,所述第一机械臂和第二机械臂架设在转移轨道上,所述第一机械臂和第二机械臂之间设有牵引杆,所述转移架上设有驱动电机和螺杆,所述第一机械臂上设有与螺杆啮合的驱动块,驱动电机与螺杆固定连接,所述驱动电机转动带动螺杆转动,驱动块与螺杆啮合从而驱动第一机械臂和第二机械臂沿转移轨道来回运动。In a possible implementation manner, the transfer mechanism includes a transfer frame and a mechanical arm arranged on the transfer frame, the transfer frame is provided with a transfer track, and the mechanical arm includes a first mechanical arm and a second mechanical arm , the first mechanical arm and the second mechanical arm are erected on the transfer track, a traction rod is provided between the first mechanical arm and the second mechanical arm, a driving motor and a screw are provided on the transfer frame, and the The first mechanical arm is provided with a drive block engaged with the screw, the drive motor is fixedly connected to the screw, the rotation of the drive motor drives the screw to rotate, and the drive block engages with the screw to drive the first mechanical arm and the second mechanical arm back and forth along the transfer track sports.
在一种可能的实施方式中,所述第一机械臂和第二机械臂包括沿转移轨道上滑动的悬吊架和吊抓,所述悬吊架上设有推进气缸,所述推进气缸的活塞杆穿过悬吊架并与吊抓连接,所述吊抓与稳定板固定连接,所述稳定板上设有退出气缸和若干限位顶针,所述限位顶针设置在稳定板的四顶角上,所述退出气缸的连接杆穿过稳定板并与顶板相连接,所述稳定板的侧边设有若干卡指。In a possible implementation manner, the first mechanical arm and the second mechanical arm include a suspension frame and a grab that slide along the transfer track, and the suspension frame is provided with a propelling cylinder, and the propelling cylinder The piston rod passes through the suspension frame and is connected with the hanging grab. The hanging grab is fixedly connected with the stabilizing plate. The stabilizing plate is provided with an exit cylinder and a number of limit thimbles. On the corner, the connecting rod that exits the cylinder passes through the stabilizing plate and is connected with the top plate, and a number of fingers are provided on the side of the stabilizing plate.
本实用新型一种金属网成型机构的有益效果如下:The beneficial effects of a metal mesh forming mechanism of the utility model are as follows:
本实用新型一种金属网成型机构通过成型一板、成型二板、模仁和成型三板围合形成加工腔,并通过水平压块和按压条对金属网进行固定,在下压的同时形成剪切力,对金属网进行剪切,从而提高生产效率,通过设置平衡顶针,保证金属网篮底部的平整度;通过设置导位块,防止上模冲压过量,影响金属网篮的品质。A metal mesh forming mechanism of the utility model forms a processing chamber by forming a first plate, a second forming plate, a mold core and a third forming plate, and the metal mesh is fixed by a horizontal pressing block and a pressing bar, and a shearing force is formed while pressing down , to cut the metal mesh, so as to improve production efficiency, by setting a balance thimble, to ensure the flatness of the bottom of the metal mesh basket; by setting a guide block, to prevent excessive stamping of the upper die, affecting the quality of the metal mesh basket.
以下将结合附图对本实用新型的构思、具体结构及产生的效果作进一步说明,以充分地理解本实用新型的目的、特征和效果。The conception, specific structure and effects of the present utility model will be further described below in conjunction with the accompanying drawings, so as to fully understand the purpose, features and effects of the present utility model.
【附图说明】【Description of drawings】
图1为本发明的立体结构图;Fig. 1 is a three-dimensional structure diagram of the present invention;
图2为金属网篮示意图;Fig. 2 is a schematic diagram of a metal mesh basket;
图3为成型机构示意图;Fig. 3 is a schematic diagram of the molding mechanism;
图4为成型机构的剖视图;Fig. 4 is the sectional view of molding mechanism;
图5为金属边框下料机构示意图;Fig. 5 is a schematic diagram of a metal frame blanking mechanism;
图6为金属边框下料机构仰视图;Fig. 6 is a bottom view of the metal frame blanking mechanism;
图7为驱动机构示意图;Fig. 7 is a schematic diagram of the driving mechanism;
图8为焊接机构示意图;Fig. 8 is a schematic diagram of a welding mechanism;
图9为转移机构示意图;Fig. 9 is a schematic diagram of a transfer mechanism;
图10为转移机构左视图;Figure 10 is a left view of the transfer mechanism;
图11为成型机构另一示意图;Figure 11 is another schematic view of the molding mechanism;
本体100;第一机台101;第二机台102;滑道103;金属边框98;中转工位104;成型架201;导向柱202;活动导板203;固定板204;成型一板205;成型二板206;第一开孔207;第二开孔208;成型柱209;成型压板210;成型弹簧211;平衡顶针212;按压条213;按压弹簧214;垫板301;底板302;模仁303;成型三板304;下压弹簧305;第三开孔306;到位块307;水平压块308;下料架401;悬空架402;下料口403;下料条404;分料气杆405;固定块406;轴座407;转动轴408;第一拨片409;第二拨片410;夹角α连接片411;联动杆412;联动块413;滑板501;第一送料块502;第二送料块503;避让面504;送料固定块505;托衬601;焊接气缸602;有焊接头603;转移架701;转移轨道702;第一机械臂703;第二机械臂704;牵引杆705;驱动电机706;螺杆707;驱动块708;悬吊架801;吊抓802;推进气缸803;稳定板804;退出气缸805;限位顶针806;顶板807;卡指808。Main body 100;
【具体实施方式】【Detailed ways】
在本实用新型的描述中,需要理解的是,术语中“中心”、“上”、“下”、“前”、“后”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by "center", "upper", "lower", "front", "rear", "left", "right" etc. in terms is Based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot It should be understood as a limitation of the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“连接”、“相连”应做广义理解,例如,可以是固定连接,也可以是拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以是通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型的具体含义。此外,在本实用新型的描述中,除非另有说明,“多个”、“若干”的含义是两个或两个以上。In the description of the present utility model, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a disassembly Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations. In addition, in the description of the present utility model, unless otherwise specified, the meanings of "plurality" and "several" are two or more.
请参见图1-11,图1-11揭示的一种金属网成型机构的最佳实施方式:Please refer to Figure 1-11, the best implementation of a metal mesh forming mechanism disclosed in Figure 1-11:
一种金属网成型机构,包括本体100,所述本体100上分别设置第一机台101和第二机台102,所述第一机台101和第二机台102之间设有滑道103,所述第一机台101上设有成型机构。滑道103朝第二机台102方向向下倾斜,使得成型机构冲压完金属网后形成的毛坯,可从滑道103上自动滑落。A metal mesh forming mechanism, comprising a body 100, on which a
成型机构可以是成型架201和模具,成型架201放置在第一机台101上,成型架201设有头板和尾板,头板和尾板的4个角设有导向柱202,活动导板203套设在导向柱202上,可沿导向柱202上下移动。The forming mechanism can be a forming
模具设置在活动导板203和尾板之间,动力源可设置在头板和活动导板203上,比如动力源采用液压油缸,液压油缸固定设置在头板上,液压油缸的液压杆穿过头板并固定设置在活动导板203上。The mold is arranged between the
模具包括上模和下模,上模活动设置在活动导板203上,下模活动设置在成型架201的尾板上,液压油缸推动活动导板203使上模向下模方向合模。Mold comprises upper mold and lower mold, and upper mold is movably arranged on
示例性地,上模可以为固定板204、成型一板205和成型二板206,固定板204通过T型块嵌入到活动导板203上,并用螺栓与活动导板203固定连接,固定板204与成型一板205之间通过4根成型柱209进行连接,成型一板205和成型二板206通过螺栓固定连接,成型一板205和成型二板206上分别设有第一开孔207和第二开孔208,为了观察冲压效果,成型一板205上方设有成型压板210,成型压板210与固定板204之间通过成型弹簧211连接,当冲压时,金属片会顶起成型压板210。同时,为了使得冲压的毛坯有平整的底面,成型压板210的4角设有平衡顶针212,平衡顶针212与固定板204有一定的距离,当冲压时,金属片会顶起成型压板210,弹簧压缩,当平衡顶针212与固定板204抵触时,弹簧不再压缩,Exemplarily, the upper die can be a
此时上模继续向下运动,金属片在成型压板210的作用下,成型平整的底部。成型一板205上设有按压条213,所述按压条213与成型一板205通过按压弹簧214连接,按压条213设置在成型二板206左侧。At this time, the upper mold continues to move downward, and the metal sheet forms a flat bottom under the action of the forming
固定板204与活动导板203通过T型槽和T型块实现活动连接,当需要更换模具时,只需退出上模即可完成更换,通过设置平衡顶针212,当成型压板210被顶起时,可以起到平衡成型压板210的作用,不会导致工件底部高低不平,同时成型压板210被顶起,工人可观察工件是否差压到位。The fixed
示例性地,下模可以为垫板301、底板302、模仁303和成型三板304,模仁303固定设置在底板302上,成型三板304与底板302之间通过下压弹簧305连接,成型三板304上开设有第三开孔306,所述模仁303依次穿过第三开孔306、第二开孔208和第一开孔207后,与成型压板210、成型一板205、成型二板206和成型三板304围合形成加工腔,底板302的4角设有到位块307,底板302上设有水平压块308,所述水平压块308设置在模仁303的左侧。Exemplarily, the lower mold can be a
模仁303、成型压板210、成型一板205、成型二板206和成型三板304围合形成加工腔,成型二板206和成型三板304下压时,水平压块308和按压条213由于压住了金属网,从而形成剪切力,在冲压的同时对金属网进行剪切,提高生产效率。4个到位块307起到限位的作用,防止上模冲压过量,影响金属网篮的品质。The
示例性地,在模具的后方还设有推料装置,该推料装置包括推料架、推料气缸、拨动电机和拨杆,推料气缸和拨动电机设置在推料架上,推料气缸的活塞杆上设有齿条,拨动电机上设置与齿条啮合的移动块,齿条设置在移动块和拨动电机之间,拨杆设置在拨动电机的转动轴408上。使用时,移动块沿齿条方向调整合适的位置,然后通过螺栓使得移动块和拨动电机夹紧齿条,模具冲压完金属网形成金属网篮毛坯后,拨动电机启动,从而驱动拨杆转动,从而将金属网毛坯推向滑道103,使得金属网篮毛坯通过滑道103,自动滑落。Exemplarily, a pushing device is also provided at the rear of the mould, and the pushing device includes a pushing frame, a pushing cylinder, a toggle motor and a lever, the pushing cylinder and the toggle motor are arranged on the pushing frame, and the pushing The piston rod of the material cylinder is provided with a rack, and the moving block engaged with the rack is set on the stirring motor, the rack is arranged between the moving block and the stirring motor, and the driving rod is arranged on the
在第二机台102上,依次设有下料工位、中转工位104、焊接工位和出料工位,在第二机台102的左侧设置悬空架402,悬空架402中间开设有驱动机构推动金属网篮的开槽,下料工位和中转工位104设置在悬空架402上方,下料工位上设置了金属边框98下料机构,驱动机构设置在悬空架402的下方,通过驱动机构可以将毛坯依次推至下料工位和中转工位104。On the
示例性地,金属边框98下料机构包括下料架401和分料驱动机构,下料架401设有下料口403,分料驱动机构设置在下料口403的两侧,下料口403共设有4个内壁,每边内壁设置2条下料条404,共8条下料条404围合形成下料通道,金属边框98沿下料通道放置并与分料驱动机构抵触。当金属边框98快使用完时,工人只需重新添加金属边框98到下料通道即可,工作简单。Exemplarily, the
示例性地,驱动机构包括设置在第二机台102上的滑板501、第一送料块502和第二送料块503,滑板501设置在悬空架402下方,滑板501上设有滑轨,第一送料块502和第二送料块503通过滑块在滑轨上来回运动,第一送料块502和第二送料块503均与滑块采用枢接的方式,并且在第一送料块502和第二送料块503的右边设置避让面504,使得第一送料块502和第二送料块503可在滑块上转动,所述滑板501的两端均设有送料固定块505,第一送料气缸的尾端与送料固定块505枢接,活塞杆与第一送料块502枢接,第二送料气缸的尾端与送料固定块505枢接,活塞杆与第二送料块503枢接。Exemplarily, the driving mechanism includes a
当工件通过滑道103滑落到悬空架402后,第一送料气缸启动,推动第一送料块502通过滑块沿滑轨向工件方向运动,当第一送料块502与工件抵触时,本工件为金属网篮,篮体有4个侧边,分别为,前侧、后侧、左侧和右侧,由于第一送料块502有避让面504,第一送料块502向避让面504方向转动,从而将第一送料块502送至工件的左侧,然后第一送料气缸复位,此时第一送料块502抵住工件的左侧从而将工件推至金属边框98下料机构正下方,此时第二送料块503在金属边框98下料机构正下方,当工件到达时,由于第二送料块503有避让面504,第二送料块503向避让面504方向转动,从而将第二送料块503运动到工件的右侧内壁,当金属边框98掉落到工件上后,第二送料气缸启动,推动第二送料块503带动工件沿滑轨向中转工位104方向运动。When the workpiece slides down to the
本申请实施例提供的分料驱动机构可以是分料气杆405和拨片,分料气杆405和拨片都设置在下料架401上,所述分料气杆405的尾部通过固定块406枢接,临近下料口403侧设有2个轴座407,2个轴座407平行设置,转动轴408穿过下料架401并套设在轴座407上,转动轴408在轴座407上转动设置,转动轴408的下端设有第一拨片409和第二拨片410,第一拨片409和第二拨片410叠合安装,另一端设有连接片411,连接片411与连接片411之间枢接有联动杆412,分料气杆405的活塞杆与联动杆412一端通过联动块413枢接。The material distribution driving mechanism provided in the embodiment of the present application may be a material
使用时,分料气缸启动,分料气缸的活塞杆带动联动块413向前推动,由于连接片411、联动杆412和联动块413均是枢接,当活塞杆向前推动时,连接片411、联动杆412和联动块413同时联动,驱使转动轴408进行转动,从而带动第一拨片409和第二拨片410转动。第二拨片410设置在第一拨片409的下方,本实施例中,第一拨片409和第二拨片410设置有50°的夹角,分料气缸未启动时,第一拨片409对金属边框98起支撑作用,当分料气缸启动时,金属边框98相对不动,第一拨片409转动的同时,第二拨片410转动,由于第一拨片409的厚度等于金属边框98的厚度,当第一拨片409脱离当前金属边框98底部的同时,第二拨片410同时切入当前金属边框98相对位置的下方,当第一拨片409完全脱离当前金属边框98时,当前金属边框98自动掉落到第二拨片410上,然后分料气缸复位,第二拨片410脱离挡片金属边框98底部,同时第一拨片409同时插入下一金属边框98底部,当第二拨片410完全脱离当前金属边框98底部时,当前金属边框98自动掉落到工件上,第一拨片409完全插入下一金属边框98底部形成支撑,此时第一拨片409和第二拨片410的转动角度为50°。分料气缸完成一次动作时,金属边框98只掉落一个,自动完成金属边框98的摆放,降低劳动成本。When in use, the material distribution cylinder starts, and the piston rod of the material distribution cylinder drives the
本申请实施例提供的转移机构可以是转移架701和设置在转移架701上的机械臂,转移架701通过4根立柱立设在第二机台102上,第二机台102上设有转移轨道702,转移轨道702的头端延伸至中转工位104,转移轨道702的尾端延伸至出料工位,机械臂包括第一机械臂703和第二机械臂704,第一机械臂703和第二机械臂704架设在转移轨道702上,第一机械臂703和第二机械臂704之间通过设置牵引杆705达到同步运动,在第一机械臂703和第二机械臂704的后方设有驱动电机706和螺杆707,第一机械臂703上设有与螺杆707啮合的驱动块708,本实施例中,驱动块708内设有可在驱动块708内转动的转动轮,转动轮内壁设有与螺杆707螺纹啮合的内螺纹,驱动电机706与螺杆707固定连接,驱动电机706正转时,驱动电机706转动带动螺杆707转动,螺杆707的螺纹与驱动块708的转动轮螺纹啮合,使得驱动块708带动第一机械臂703沿转移轨道702向前移动,由于第一机械臂703和第二机械臂704之间设有牵引杆705,第一机械臂703运动时带起第二机械臂704一起同步运动。驱动电机706翻转时,第一机械臂703和第二机械臂704同步向后运动。The transfer mechanism provided in the embodiment of the present application may be a
本申请实施例提供的第一机械臂703和第二机械臂704可以是悬吊架801和吊抓802,悬吊架801可以沿转移轨道702上来回滑动,悬吊架801上设有推进气缸803,推进气缸803的活塞杆穿过悬吊架801并与吊抓802连接,吊抓802与稳定板804固定连接,稳定板804上设有退出气缸805和若干限位顶针806,限位顶针806设置在稳定板804的四顶角上,退出气缸805的连接杆穿过稳定板804并与顶板807相连接,稳定板804设有4个侧边,每边上设有一个卡指808,前后设置的卡指808之间的距离,略小于工件的宽度,左右设置的卡指808之间的距离,略小于工件的长度,因为金属网篮具有一定的柔性,当金属网篮被第二送料气缸送至中转工位104后,驱动电机706正转,带动第一机械臂703和第二机械臂704向前运动,当第一机械臂703运动到中转工位104正上方时,此时,第二机械臂704运动到焊接工位的正上方,推进汽缸启动,将吊抓802向下运动,此时4个卡指808压下金属网篮对应的4个侧壁,然后推进汽缸复位,从而将中转工位104和焊接工位的金属网篮夹起,然后驱动电机706反转,第一机械臂703和第二机械臂704向后运动,第一机械臂703将金属网篮运送至焊接工位,第二机械臂704将金属网篮运送至出料工位,当第一机械臂703将金属网篮运送至焊接工位正上方时,第二机械臂704将金属网篮运送至出料工位正上方,然后推进汽缸启动,将吊抓802向下运动,第一机械臂703上的金属网篮放置焊接工位上,第二机械臂704上的金属网篮放置出料工位上,然后推进气缸803复位,同时退出气缸805启动,通过顶板807,将工件从4个卡指808中推出,完成放置工序。The first mechanical arm 703 and the second mechanical arm 704 provided in the embodiment of the present application can be a suspension frame 801 and a lifting grip 802, the suspension frame 801 can slide back and forth along the transfer track 702, and the suspension frame 801 is provided with a propulsion cylinder 803, the piston rod of the propulsion cylinder 803 passes through the suspension frame 801 and is connected with the lifting grab 802, the lifting grab 802 is fixedly connected with the stabilizing plate 804, and the stabilizing plate 804 is provided with an exit cylinder 805 and a number of limit thimbles 806, the limit thimbles 806 is arranged on the four vertices of the stabilizing plate 804, the connecting rod exiting the cylinder 805 passes through the stabilizing plate 804 and is connected with the top plate 807, the stabilizing plate 804 is provided with 4 sides, each side is provided with a snap finger 808, The distance between the snap fingers 808 arranged at the front and back is slightly smaller than the width of the workpiece, and the distance between the snap fingers 808 arranged at the left and right is slightly smaller than the length of the workpiece, because the metal mesh basket has certain flexibility, when the metal mesh basket is second After the feeding cylinder is sent to the transfer station 104, the driving motor 706 rotates forward, driving the first mechanical arm 703 and the second mechanical arm 704 to move forward. When the first mechanical arm 703 moves to the top of the transfer station 104, , the second mechanical arm 704 moves to the top of the welding station, pushes the cylinder to start, and moves the lifting grip 802 downward, at this time, the four fingers 808 press down the four side walls corresponding to the metal mesh basket, and then push the cylinder to reset , so that the transfer station 104 and the metal mesh basket of the welding station are clamped, and then the drive motor 706 is reversed, the first mechanical arm 703 and the second mechanical arm 704 move backward, and the first mechanical arm 703 transports the metal mesh basket To the welding station, the second mechanical arm 704 transports the metal mesh basket to the discharge station, when the first mechanical arm 703 transports the metal mesh basket directly above the welding station, the second mechanical arm 704 transports the metal mesh basket Go directly above the discharge station, then push the cylinder to start, move the grab 802 downward, place the metal mesh basket on the first mechanical arm 703 on the welding station, and place the metal mesh basket on the second mechanical arm 704 for discharging On the station, then advance the cylinder 803 to reset, and withdraw from the cylinder 805 to start at the same time, through the top plate 807, the workpiece is pushed out from the four clamping fingers 808 to complete the placement process.
本申请实施例提供的焊接机构可以是用于放置工件的托衬601,在托衬601的4周均设有2个焊接气缸602,一共设有8个焊接气缸602,焊接气缸602的活塞杆上设有焊接头603,所述焊接气缸602的活塞杆朝托衬601方向移动。The welding mechanism provided in the embodiment of the present application may be a backing 601 for placing workpieces. Two welding
本焊接方式采用碰焊,所以托衬601和焊接头603均为金属,金属网篮的底部与托衬601接触,当需要焊接时,托衬601和焊接头603通电,此时金属网篮通电,焊接气缸602驱动,焊接头603对金属边框98实施压力,使得金属网篮与金属边框98实现焊接。This welding method adopts butt welding, so the
本实用新型的工作步骤如下:The working steps of the present utility model are as follows:
首先送料机,将金属网推送到模具中,上模向下运动,将金属网篮毛坯冲压出来,然后拨动电机启动,拨杆将金属网篮毛坯推向滑道103,使得金属网篮毛坯通过滑道103,自动滑落到悬空架402,第一送料气缸启动,推动第一送料块502运动到金属网篮毛坯的左侧,然后第一送料气缸复位,将金属网篮毛坯推至金属边框98下料机构正下方,然后分料气缸启动,分料气缸的活塞杆带动联动块413向前推动,从而使得第一拨片409和第二拨片410转动复位一次,使得金属边框98掉落一个,然后第二送料气缸启动,推动第二送料块503带动金属网篮毛坯运动至中转工位104,然后驱动电机706正转,带动第一机械臂703和第二机械臂704向前运动,当第一机械臂703运动到中转工位104正上方时,推进汽缸启动,将吊抓802向下运动,通过4个卡指808将金属网篮毛坯夹起,然后驱动电机706反转,第一机械臂703和第二机械臂704向后运动,第一机械臂703将金属网篮运送至焊接工位,当第一机械臂703将金属网篮运送至焊接工位正上方时,推进汽缸启动,将吊抓802向下运动,第一机械臂703上的金属网篮放置在托衬601上,然后推进气缸803复位,同时退出气缸805启动,通过顶板807,将金属网篮毛坯从4个卡指808中推出,然后焊接气缸602驱动,焊接头603对金属边框98实施压力,使得金属网篮与金属边框98实现焊接,最后驱动电机706正转,带动第一机械臂703和第二机械臂704向前运动,第二机械臂704重复上述抓取动作将金属网篮毛坯运送至出料工位。First, the feeder pushes the metal mesh into the mould, the upper mold moves downward to punch out the metal mesh basket blank, and then the motor is activated, and the lever pushes the metal mesh basket blank to the slideway 103, so that the metal mesh basket blank Through the slideway 103, it automatically slides down to the suspension frame 402, the first feeding cylinder starts, and pushes the first feeding block 502 to move to the left side of the metal mesh basket blank, and then the first feeding cylinder resets to push the metal mesh basket blank to the metal frame 98 directly below the feeding mechanism, and then the material distribution cylinder starts, and the piston rod of the material distribution cylinder drives the linkage block 413 to push forward, so that the first paddle 409 and the second paddle 410 are rotated and reset once, so that the metal frame 98 falls One, then the second feeding cylinder is started, and the second feeding block 503 is pushed to drive the metal mesh basket blank to move to the transfer station 104, and then the motor 706 is driven to rotate forward, driving the first mechanical arm 703 and the second mechanical arm 704 to move forward, When the first mechanical arm 703 moves directly above the transfer station 104, the propulsion cylinder is activated, and the lifting grip 802 is moved downward, and the metal mesh basket blank is clamped by the four fingers 808, and then the driving motor 706 is reversed, and the second The first mechanical arm 703 and the second mechanical arm 704 move backwards, the first mechanical arm 703 transports the metal mesh basket to the welding station, and when the first mechanical arm 703 transports the metal mesh basket directly above the welding station, the cylinder is pushed forward Start, move the hanging grab 802 downward, place the metal mesh basket on the first mechanical arm 703 on the backing 601, then push the cylinder 803 to reset, and at the same time exit the cylinder 805 to start, through the top plate 807, the metal mesh basket blank from 4 Push out from a card finger 808, then drive the welding cylinder 602, the welding head 603 exerts pressure on the metal frame 98, so that the metal mesh basket and the metal frame 98 are welded, and finally the drive motor 706 rotates forward, driving the first mechanical arm 703 and the second mechanical arm 703. The
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222681578.0U CN219310642U (en) | 2022-10-11 | 2022-10-11 | Metal mesh forming mechanism |
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| Application Number | Priority Date | Filing Date | Title |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117583512A (en) * | 2023-12-18 | 2024-02-23 | 北京航星机器制造有限公司 | A method for cutting metal mesh membrane |
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Denomination of utility model: A metal mesh forming mechanism Effective date of registration: 20231213 Granted publication date: 20230707 Pledgee: Zhongshan branch of Dongguan Bank Co.,Ltd. Pledgor: Zhongshan yuanzao Hardware Products Co.,Ltd. Registration number: Y2023980071388 |
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Granted publication date: 20230707 Pledgee: Zhongshan branch of Dongguan Bank Co.,Ltd. Pledgor: Zhongshan yuanzao Hardware Products Co.,Ltd. Registration number: Y2023980071388 |