CN219293642U - Outer burnishing machine of steel pipe surface treatment - Google Patents
Outer burnishing machine of steel pipe surface treatment Download PDFInfo
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- CN219293642U CN219293642U CN202223526452.2U CN202223526452U CN219293642U CN 219293642 U CN219293642 U CN 219293642U CN 202223526452 U CN202223526452 U CN 202223526452U CN 219293642 U CN219293642 U CN 219293642U
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
本实用新型涉及钢管表面处理技术领域,具体公开了一种钢管表面处理外抛光机,包括支撑机构,支撑机构由内支撑组件与内支撑组件外侧所设的外支撑组件构成,内支撑组件的上端滑配有下托轮架组件,外支撑组件的上端固定安装有上压轮架组件,下托轮架组件的上端并且在外支撑组件的侧面固定安装有侧抛光轮架组件;本实用新型中,通过驱动驱动电机I控制齿轮I与齿条I啮合传动,使托轮架底座沿滑槽II导向移动,进而调节了钢管底部的支撑角度与支撑宽度,扩大了整机的可加工尺寸范围;通过驱动电机II驱动齿轮II与齿条II啮合传动,同时通过通过驱动电机III带动抛光轮相对钢管外表面进行摩擦抛光动作,降低了整机的制作与使用维修成本。
The utility model relates to the technical field of steel pipe surface treatment, and specifically discloses an external polishing machine for steel pipe surface treatment, which includes a support mechanism. The support mechanism is composed of an inner support assembly and an outer support assembly set outside the inner support assembly. Slidingly equipped with a lower roller frame assembly, the upper end of the outer support assembly is fixedly installed with an upper roller frame assembly, and the upper end of the lower roller frame assembly is fixedly installed with a side polishing wheel frame assembly on the side of the outer support assembly; in the utility model, By driving the drive motor I to control the meshing transmission between the gear I and the rack I, the base of the support wheel frame moves along the guide of the chute II, thereby adjusting the support angle and support width at the bottom of the steel pipe, and expanding the range of the machine's machinable size; through The drive motor II drives the gear II and the rack II for meshing transmission. At the same time, the drive motor III drives the polishing wheel to perform friction polishing against the outer surface of the steel pipe, which reduces the production, use and maintenance costs of the whole machine.
Description
技术领域technical field
本实用新型涉及钢管表面处理技术领域,具体为一种钢管表面处理外抛光机。The utility model relates to the technical field of steel pipe surface treatment, in particular to an external polishing machine for steel pipe surface treatment.
背景技术Background technique
一般粗加工后的钢管表面粗糙度较好,为了获得更好的表面效果,需要对钢管表面进行抛光处理,现有技术中一般采用钢管外抛光设备对其进行抛光处理,如专利号为CN217942975U公开了一种稳定型钢管表面抛光装置,包括抛光机台、抛光机架、钢管输送网带、一组钢管抛光主动砂轮、一组钢管抛光从动砂轮、主动轮驱动组件和一组钢管限位组件,一组钢管抛光主动砂轮和主动轮驱动组件连接,一组钢管限位组件呈一列设置在抛光机架上,一组钢管限位组件所在直线与钢管输送网带平行设置,并且一组钢管限位组件位于钢管输送网带的正上方,钢管输送网带上设有待抛光的钢管。本实用新型的稳定型钢管表面抛光装置,只需使用该设备抛光一次即可,省时省力,而且使得待抛光的钢管能够被抛光的更为干净,抛光效果更好,不需要再重复进一步进行抛光操作,降低了工作人员的劳动强度,提高了工作效率,给使用者的使用带来了极大的便利,该专利技术能够满足一般使用要求,但其在现实的使用过程中还存在以下不足之处:Generally, the surface roughness of the steel pipe after rough machining is better. In order to obtain a better surface effect, the surface of the steel pipe needs to be polished. In the prior art, the external polishing equipment of the steel pipe is generally used to polish it. For example, the patent No. is CN217942975U. A stable steel pipe surface polishing device is proposed, including a polishing machine, a polishing frame, a steel pipe conveying mesh belt, a set of steel pipe polishing driving grinding wheels, a set of steel pipe polishing driven grinding wheels, driving wheel drive components and a set of steel pipe limit components A group of steel pipe polishing active grinding wheels is connected to the driving assembly of the driving wheel, a group of steel pipe limit assemblies are arranged on the polishing frame in a row, a set of steel pipe limit assemblies is set in parallel with the steel pipe conveyor belt, and a set of steel pipe limit assemblies The bit assembly is located directly above the steel pipe conveying mesh belt, and the steel pipe to be polished is arranged on the steel pipe conveying mesh belt. The stable steel pipe surface polishing device of the utility model only needs to use the equipment to polish once, which saves time and effort, and enables the steel pipe to be polished to be polished more cleanly, with better polishing effect, and does not need to be repeated further. The polishing operation reduces the labor intensity of the staff, improves the work efficiency, and brings great convenience to the user. This patented technology can meet the general use requirements, but it still has the following deficiencies in the actual use process Where:
1.现有技术中的钢管表面抛光装置,钢管底部支撑的支撑角度与支撑宽度的可调性较差,导致钢管的可加工范围较小;1. In the steel pipe surface polishing device in the prior art, the support angle and support width of the bottom support of the steel pipe are poorly adjustable, resulting in a small processing range of the steel pipe;
2.现有技术中的钢管表面抛光装置,采用多个轮子进行抛光处理,增加了装置的制造与使用成本。2. The steel pipe surface polishing device in the prior art uses multiple wheels for polishing, which increases the cost of manufacturing and using the device.
实用新型内容Utility model content
本实用新型的目的在于提供一种钢管表面处理外抛光机,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide an external polishing machine for steel pipe surface treatment to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种钢管表面处理外抛光机,包括支撑机构,所述支撑机构由内支撑组件与内支撑组件外侧所设的外支撑组件构成,所述内支撑组件的上端滑配有下托轮架组件,所述外支撑组件的上端固定安装有上压轮架组件,所述下托轮架组件的上端并且在外支撑组件的侧面固定安装有侧抛光轮架组件。In order to achieve the above purpose, the utility model provides the following technical solutions: an external polishing machine for steel pipe surface treatment, including a support mechanism, the support mechanism is composed of an inner support assembly and an outer support assembly arranged on the outside of the inner support assembly, the inner support assembly The upper end of the support assembly is slidably equipped with a lower roller frame assembly, the upper end of the outer support assembly is fixedly equipped with an upper pressure wheel frame assembly, and the upper end of the lower support assembly is fixedly installed with a side polishing wheel on the side of the outer support assembly shelf components.
优选的,所述中内支撑组件包括内支撑架,且在内支撑架上端的左右两侧对称设有滑槽I,所述内支撑架上端的前后两侧设有与滑槽I相滑配的托板I,所述托板I的下端设有与滑槽I相滑配的滑块I。Preferably, the inner support assembly includes an inner support frame, and the left and right sides of the upper end of the inner support frame are symmetrically provided with chute I, and the front and rear sides of the upper end of the inner support frame are provided with sliding grooves I. The supporting plate I, the lower end of the supporting plate I is provided with a slide block I slidingly matched with the chute I.
优选的,所述托板I上端的前后两侧对称开设有滑槽II,所述滑槽II的侧面并且在托板I的上端面上固定安装有齿条I,所述下托轮架组件在托板I的上端与滑槽II相滑配。Preferably, the front and rear sides of the upper end of the pallet I are symmetrically provided with a chute II, the sides of the chute II and the upper end surface of the pallet I are fixedly equipped with a rack I, and the lower bracket assembly The upper end of the supporting plate I is slidingly matched with the chute II.
优选的,所述下托轮架组件包括齿条I上端左右对称所设的槽体结构的托轮架底座,且在托轮架底座的底部对称设有与滑槽II相滑配的滑块II,所述托轮架底座槽体的前后两端面中间套配有托轮,所述托轮架底座槽体的内侧面上固定安装有驱动电机I,所述托轮架底座的外侧并且在驱动电机I的主轴上套配有齿轮I,所述齿轮I与齿条I相啮合。Preferably, the lower support wheel frame assembly includes a support wheel frame base with a groove structure symmetrically arranged on the left and right sides of the upper end of the rack I, and a slider that is slidably matched with the chute II is symmetrically provided at the bottom of the support wheel frame base II, the middle of the front and rear ends of the base of the supporting wheel frame is equipped with supporting wheels, the inner side of the groove of the supporting wheel frame base is fixedly equipped with a drive motor I, and the outer side of the supporting wheel frame base is The main shaft of
优选的,所述外支撑组件包括内支撑架左右两侧对称设置的侧支撑板,所述侧支撑板的上端固定连接有支撑顶板,所述侧支撑板一侧开设有侧滑槽III,所述侧滑槽III的下端并且在侧支撑板的内侧面上固定安装有齿条II,所述侧抛光轮架组件与侧滑槽III相滑配。Preferably, the outer support assembly includes side support plates arranged symmetrically on the left and right sides of the inner support frame. The lower end of the side chute III and the rack II are fixedly installed on the inner surface of the side support plate, and the side buffing wheel frame assembly is slidingly matched with the side chute III.
优选的,所述上压轮架组件包括支撑顶板上端固定安装的升降缸I,所述支撑顶板的下端并且在升降缸I活塞杆的底部固定连接有槽体结构的连接座,所述连接座的中间套配有压轮,由连接座的上端向支撑顶板的顶部穿配有导柱。Preferably, the upper pressure roller frame assembly includes a
优选的,所述侧抛光轮架组件包括L型板状结构的侧滑动支撑板,且在侧滑动支撑板的外侧面上固定设有与侧滑槽III相滑配的滑块III,所述侧滑动支撑板内侧面的上下两端分别固定安装有铰接座I与铰接座II,所述铰接座I与铰接座II的侧面分别铰接有抛光轮支撑座与伸缩臂;Preferably, the side polishing wheel frame assembly includes a side sliding support plate with an L-shaped plate structure, and a slider III is fixed on the outer surface of the side sliding support plate to slide with the side chute III. The upper and lower ends of the inner surface of the side sliding support plate are respectively fixed with a hinged seat I and a hinged seat II, and the sides of the hinged seat I and hinged seat II are respectively hinged with a polishing wheel support seat and a telescopic arm;
所述侧滑动支撑板水平面的上端固定安装有驱动电机II,所述侧滑动支撑板的底部并且在驱动电机II主轴上固定套接有齿轮II,所述齿轮II与齿条II相啮合。The upper end of the horizontal surface of the side sliding support plate is fixedly installed with a drive motor II, and the bottom of the side slide support plate is fixedly sleeved with a gear II on the main shaft of the drive motor II, and the gear II meshes with the rack II.
优选的,所述抛光轮支撑座的下端设有与铰接座I相铰接的铰接头,且在抛光轮支撑座的上端设有槽体结构的抛光轮安装槽,且在抛光轮安装槽的中间套配有抛光轮,所述抛光轮安装槽的侧面并且在抛光轮的轴端固定设有电机安装座I,所述电机安装座I的外侧固定安装有驱动电机III,所述驱动电机III与抛光轮的轴端通过联轴器相固定连接;Preferably, the lower end of the polishing wheel support seat is provided with a hinge joint hinged with the hinged
所述抛光轮支撑座的侧面固定设有铰接座III,所述铰接座III与伸缩臂的上端相铰接。The side of the polishing wheel supporting seat is fixed with a hinged seat III, and the hinged seat III is hinged with the upper end of the telescopic arm.
与现有技术相比,本实用新型的有益效果是:本实用新型结构设置合理,功能性强,具有以下优点:Compared with the prior art, the beneficial effects of the utility model are: the utility model has a reasonable structure and strong functionality, and has the following advantages:
1.本实用新型中,钢管底部的支撑采用下托轮架组件与托板I相滑配这种结构,通过驱动驱动电机I控制齿轮I与齿条I啮合传动,使托轮架底座沿滑槽II导向对向或者背向移动,进而使托轮的相对距离得到对应调节,进而调节了钢管底部的支撑角度与支撑宽度,扩大了钢管的可加工尺寸范围;1. In this utility model, the support at the bottom of the steel pipe adopts the structure that the lower supporting wheel frame assembly and the supporting plate I are slidingly matched. By driving the driving motor I, the gear I and the rack I are controlled to engage and drive, so that the supporting wheel frame base slides along the The guide of slot II moves opposite or backward, so that the relative distance of the support rollers can be adjusted accordingly, and then the support angle and support width at the bottom of the steel pipe can be adjusted, and the range of machinable size of the steel pipe can be expanded;
2.本实用新型中,通过驱动电机II驱动齿轮II与齿条II啮合传动,进而使侧滑动支撑板沿侧滑槽III导向移动,同时通过驱动电机III带动抛光轮相对钢管外表面进行摩擦抛光动作,降低了整机的加工制作成本与使用维修成本。2. In this utility model, the driving motor II drives the gear II and the gear rack II for meshing transmission, so that the side sliding support plate moves along the guide of the side chute III, and at the same time, the driving motor III drives the polishing wheel to perform friction polishing on the outer surface of the steel pipe The action reduces the processing and manufacturing cost of the whole machine and the use and maintenance cost.
附图说明Description of drawings
图1为本实用新型整体结构轴侧视图;Fig. 1 is an axial side view of the overall structure of the utility model;
图2为本实用新型整体结构主视图;Fig. 2 is the front view of the overall structure of the utility model;
图3为图2中F-F处剖面结构视图;Fig. 3 is the sectional structural view of F-F place in Fig. 2;
图4为本实用新型整体结构左视图;Fig. 4 is a left view of the overall structure of the utility model;
图5为本实用新型整体结构右视图;Fig. 5 is the right view of the overall structure of the utility model;
图6为图5中C-C处剖面结构轴侧视图。Fig. 6 is an axial side view of the cross-sectional structure at C-C in Fig. 5 .
图中:1、内支撑组件;2、外支撑组件;3、下托轮架组件;4、上压轮架组件;5、侧抛光轮架组件;101、内支撑架;102、滑槽I;103、托板I;104、滑块I;105、齿条I;106、滑槽II;201、侧支撑板;202、支撑顶板;203、侧滑槽III;204、齿条II;301、托轮架底座;302、滑块II;303、托轮;304、驱动电机I;305、齿轮I;401、升降缸I;402、连接座;403、压轮;404、导柱;501、侧滑动支撑板;502、滑块III;503、铰接座I;504、铰接座II;505、抛光轮支撑座;506、抛光轮安装槽;507、抛光轮;508、铰接头;509、铰接座III;510、伸缩臂;511、驱动电机II;512、齿轮II;513、电机安装座I;514、驱动电机III。In the figure: 1, inner support assembly; 2, outer support assembly; 3, lower support wheel frame assembly; 4, upper pressure wheel frame assembly; 5, side polishing wheel frame assembly; 101, inner support frame; 102, chute I ; 103, supporting plate I; 104, slide block I; 105, rack I; 106, chute II; 201, side support plate; , supporting wheel frame base; 302, slide block II; 303, supporting wheel; 304, driving motor I; 305, gear I; 401, lifting cylinder I; 402, connecting seat; 403, pressure wheel; , side sliding support plate; 502, slider III; 503, hinged seat I; 504, hinged seat II; 505, polishing wheel support seat; 506, polishing wheel installation groove; 507, polishing wheel; 508, hinged head; Articulated seat III; 510, telescopic arm; 511, driving motor II; 512, gear II; 513, motor mounting seat I; 514, driving motor III.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1至图6,本实用新型提供一种技术方案:一种钢管表面处理外抛光机,包括支撑机构,支撑机构由内支撑组件1与内支撑组件1外侧所设的外支撑组件2构成,内支撑组件1的上端滑配有下托轮架组件3,外支撑组件2的上端固定安装有上压轮架组件4,下托轮架组件3的上端并且在外支撑组件2的侧面固定安装有侧抛光轮架组件5,其中,内支撑组件1相对下托轮架组件3起到一个底部支撑作用,下托轮架组件3相对待加工钢管起到一个底部支撑作用,上压轮架组件4则相对下托轮架组件3上端支撑的钢管起到一个顶部的限位作用,外支撑组件2相对上压轮架组件4与侧抛光轮架组件5起到一个支撑作用,侧抛光轮架组件5相对钢管起到一个摩擦抛光作用。Please refer to Figures 1 to 6, the utility model provides a technical solution: a steel pipe surface treatment external polishing machine, including a support mechanism, the support mechanism consists of an
进一步的,中内支撑组件1包括内支撑架101,且在内支撑架101上端的左右两侧对称设有滑槽I 102,内支撑架101上端的前后两侧设有与滑槽I102相滑配的托板I 103,托板I 103的下端设有与滑槽I 102相滑配的滑块I 104,其中,滑槽I 102相对托板I 103下端的滑块I 104起到一个导向支撑作用。Further, the
进一步的,托板I 103上端的前后两侧对称开设有滑槽II 106,滑槽II106的侧面并且在托板I 103的上端面上固定安装有齿条I 105,下托轮架组件3在托板I 103的上端与滑槽II 106相滑配,其中,滑槽II 106相对下托轮架组件3下端的滑块II 302起到一个导向支撑作用。Further, the front and rear sides of the upper end of the pallet I 103 are symmetrically provided with chute II 106, the sides of the chute II 106 and the rack I 105 are fixedly installed on the upper end surface of the pallet I 103, and the
进一步的,下托轮架组件3包括齿条I105上端左右对称所设的槽体结构的托轮架底座301,且在托轮架底座301的底部对称设有与滑槽II 106相滑配的滑块II302,托轮架底座301槽体的前后两端面中间套配有托轮303,此处,托轮303为电驱动滚筒,通过托轮303可控制钢管在托轮303侧上方翻转动作,托轮架底座301槽体的内侧面上固定安装有驱动电机I 304,托轮架底座301的外侧并且在驱动电机I 304的主轴上套配有齿轮I 305,齿轮I 305与齿条I 105相啮合,工作时,根据待加工钢管的直径尺寸,对应调节托轮303的支撑宽度与支撑角度,使钢管在托轮303侧上方被稳固传动支撑。Further, the
进一步的,外支撑组件2包括内支撑架101左右两侧对称设置的侧支撑板201,侧支撑板201的上端固定连接有支撑顶板202,侧支撑板201一侧开设有侧滑槽III 203,侧滑槽III 203的下端并且在侧支撑板201的内侧面上固定安装有齿条II 204,侧抛光轮架组件5与侧滑槽III 203相滑配,其中,侧滑槽III 203相对侧抛光轮架组件5起到一个侧面的导向支撑作用。Further, the outer support assembly 2 includes a
进一步的,上压轮架组件4包括支撑顶板202上端固定安装的升降缸I401,支撑顶板202的下端并且在升降缸I 401活塞杆的底部固定连接有槽体结构的连接座402,连接座402的中间套配有压轮403,由连接座402的上端向支撑顶板202的顶部穿配有导柱404,其中,导柱404相对连接座402起到一个导向作用,工作时,启动升降缸I401伸长使连接座402内的压轮403向下与托轮303侧上方支撑的钢管外圆顶紧,使钢管在旋转过程中保持一个平稳旋转状态。Further, the upper pressure
进一步的,侧抛光轮架组件5包括L型板状结构的侧滑动支撑板501,且在侧滑动支撑板501的外侧面上固定设有与侧滑槽III 203相滑配的滑块III 502,侧滑动支撑板501内侧面的上下两端分别固定安装有铰接座I 503与铰接座II 504,铰接座I 503与铰接座II504的侧面分别铰接有抛光轮支撑座505与伸缩臂510;Further, the side polishing wheel frame assembly 5 includes a side sliding
侧滑动支撑板501水平面的上端固定安装有驱动电机II 511,侧滑动支撑板501的底部并且在驱动电机II 511主轴上固定套接有齿轮II 512,齿轮II 512与齿条II 204相啮合,工作时,启动驱动电机II 511控制齿轮II 512与齿条II 204啮合传动,进而使侧滑动支撑板501带动侧滑动支撑板501侧面的其他零部件沿侧滑槽III 203导向往复移动。The upper end of the horizontal plane of the side sliding
进一步的,抛光轮支撑座505的下端设有与铰接座I503相铰接的铰接头508,且在抛光轮支撑座505的上端设有槽体结构的抛光轮安装槽506,且在抛光轮安装槽506的中间套配有抛光轮507,抛光轮安装槽506的侧面并且在抛光轮507的轴端固定设有电机安装座I513,电机安装座I 513的外侧固定安装有驱动电机III 514,驱动电机III 514与抛光轮507的轴端通过联轴器相固定连接;Further, the lower end of the polishing
抛光轮支撑座505的侧面固定设有铰接座III 509,铰接座III 509与伸缩臂510的上端相铰接,工作时,启动伸缩臂510伸缩,进而控制抛光轮支撑座505上端的抛光轮507与钢管外侧面贴合压紧,然后启动驱动电机III514控制抛光轮507与钢管表面进行摩擦抛光动作。The side of polishing
本实用新型中,通过驱动电机I 304控制齿轮I 305与齿条I 105啮合,调节托轮303的相对支撑宽度与支撑角度,使其与待加工钢管直径相匹配,提高钢管在托轮303侧上方支撑的稳定性,通过驱动电机II 511控制齿轮II512与齿条II 204啮合,同时控制驱动电机III 514驱动抛光轮507相对钢管外面摩擦抛光,降低了摩擦轮的数量,降低制作成本。In the utility model, by driving the motor I 304 to control the gear I 305 to mesh with the rack I 105, the relative support width and support angle of the supporting
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (8)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117428698A (en) * | 2023-12-08 | 2024-01-23 | 重庆大学 | Civil engineering pipe fittings processing equipment and method |
| CN119609894A (en) * | 2024-12-10 | 2025-03-14 | 宿迁瑞鸿精密工业有限公司 | Multifunctional polishing machine for steel pipe production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117428698A (en) * | 2023-12-08 | 2024-01-23 | 重庆大学 | Civil engineering pipe fittings processing equipment and method |
| CN119609894A (en) * | 2024-12-10 | 2025-03-14 | 宿迁瑞鸿精密工业有限公司 | Multifunctional polishing machine for steel pipe production |
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Denomination of utility model: A steel pipe surface treatment external polishing machine Granted publication date: 20230704 Pledgee: Jiangyin branch of Bank of China Ltd. Pledgor: JIANGYIN SUCHAO STEEL TUBE Co.,Ltd. Registration number: Y2025980000987 |
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Granted publication date: 20230704 Pledgee: Jiangyin branch of Bank of China Ltd. Pledgor: JIANGYIN SUCHAO STEEL TUBE Co.,Ltd. Registration number: Y2025980000987 |
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