CN219291318U

CN219291318U - Online ratio continuous analyzer

Info

Publication number: CN219291318U
Application number: CN202320328650.3U
Authority: CN
Inventors: 郑毅超
Original assignee: Shanghai Buer Automation Control Co ltd
Current assignee: Shanghai Buer Automation Control Co ltd
Priority date: 2023-02-27
Filing date: 2023-02-27
Publication date: 2023-07-04
Anticipated expiration: 2033-02-27

Abstract

The utility model relates to the field of mixing proportioning devices, in particular to an online ratio continuous analyzer. Its technical scheme includes the mounting bracket, and the top fixed mounting of mounting bracket has the ratio pipeline, and first cylinder is all installed at the both ends that the ratio pipeline kept away from mutually, and the output of every first cylinder all inserts in the ratio pipeline and installs the pushing circular plate, and fixed mounting has two inlet pipes on the ratio pipeline, all installs electronic flowmeter and solenoid valve on every inlet pipe, installs the bracket on the ratio pipeline, and the top fixed mounting of bracket has the controller. The utility model has the beneficial effects that: the flow of the feeding pipe can be controlled through the controller, when a proportioning error occurs in a sample extracted in the proportioning pipeline, the flow of the feeding pipe can be timely adjusted, the proportion of two initial raw materials is guaranteed to reach the standard, the raw materials are discharged after proportioning is completed in the proportioning pipeline, the proportioning value of the initial raw materials can be continuously monitored, more initial raw materials are prevented from being input, and the production cost is effectively reduced.

Description

Online ratio continuous analyzer

Technical Field

The utility model relates to the field of mixing proportioning devices, in particular to an online ratio continuous analyzer.

Background

In industrial production, the mixing ratio of two or more ingredients is often involved, and the ingredients are mixed and proportioned to be processed into new raw materials, especially when liquid products are mixed, at least two liquid raw materials are required to be mixed into a whole, the liquid raw materials after mixing are required to be sampled and detected in a proportioning process, the proportioned liquid raw materials are ensured to reach the standard, and the quality of the mixed materials can be ensured.

In the actual proportioning process of the traditional liquid raw materials, most of the liquid raw materials are extracted and detected after proportioning, and if the detection result does not reach the standard, the amounts of the two initial raw materials are increased and decreased, so that the proportioning balance is maintained. However, in the actual production process, if errors of the proportion cannot be found in time, more initial raw materials are needed to be added to compensate, so that the production cost is obviously increased; in view of this, we propose an on-line ratio continuous analyzer that can continuously monitor the initial raw material and thereby reduce the production cost.

Disclosure of Invention

The utility model aims at solving the problems in the background technology and provides an online ratio continuous analyzer which can continuously monitor initial raw materials and reduce production cost.

The technical scheme of the utility model is as follows: the utility model provides an online ratio continuous analyzer, includes the mounting bracket, the top fixed mounting of mounting bracket has the ratio pipeline, the equal fixed mounting in both ends that the ratio pipeline kept away from mutually has first cylinder, every the output of first cylinder all inserts in the ratio pipeline and fixed mounting has the pushing circular plate, every the equal movable mounting of pushing circular plate is inside the ratio pipeline, fixed mounting has two inlet pipes on the ratio pipeline, every equal fixed mounting has electronic flowmeter and solenoid valve on the inlet pipe, the position fixed mounting that just is located between two inlet pipes on the ratio pipeline has the bracket, the top fixed mounting of bracket has the controller, every solenoid valve and electronic flowmeter all with controller electric connection, fixed mounting has the row material pipe on the ratio pipeline.

Preferably, a sampling cylinder is fixedly installed on the bottom plate of the bracket, a connecting pipe is fixedly installed on the proportioning pipeline, the top end of the connecting pipe is fixedly connected with the sampling cylinder, and the mixture in the proportioning pipeline is ensured to enter the sampling cylinder along the connecting pipe.

Preferably, a second cylinder is fixedly arranged on the top plate of the bracket, the output end of the second cylinder is inserted into the sampling cylinder and is fixedly provided with a rubber piston, the outer wall of the sampling cylinder is fixedly provided with a sampling tube, the second cylinder drives the rubber piston to move upwards, the mixture in the proportioning pipeline is conveniently pumped into the sampling cylinder, and the mixture is conveniently discharged from the sampling tube.

Preferably, the bottom fixed mounting of bracket has two connecting sleeve, two the connecting sleeve is all fixed cup joint on the outer wall of proportioning pipeline, ensures that the bracket can firmly install on proportioning pipeline.

Preferably, the top fixed mounting of mounting bracket has two pipeline locating plates, the both ends that the ratio pipeline kept away from all with assorted pipeline locating plate fixed connection, ensure that the ratio pipeline can firmly erect on the mounting bracket.

Preferably, each pipeline locating plate is fixedly provided with a cylinder locating plate through a bracket, and each first cylinder is fixedly arranged on the matched cylinder locating plate, so that the first cylinder can be firmly arranged at the end part of the proportioning pipeline.

Compared with the prior art, the utility model has the following beneficial technical effects: the flow of the feeding pipe can be controlled through the controller, when a proportioning error occurs in a sample extracted in the proportioning pipeline, the flow of the feeding pipe can be timely adjusted, the proportion of two initial raw materials is guaranteed to reach the standard, the raw materials are discharged after proportioning is completed in the proportioning pipeline, the proportioning value of the initial raw materials can be continuously monitored, more initial raw materials are prevented from being input, and the production cost is effectively reduced.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic diagram of the connection of the proportioning pipeline and the mounting frame of the utility model;

fig. 3 is a schematic view of the structure of the bracket of the present utility model.

Reference numerals: 1. a mounting frame; 11. a pipe locating plate; 12. a cylinder positioning plate; 2. a discharge pipe; 3. proportioning pipelines; 31. a connecting pipe; 4. a first cylinder; 5. a feed pipe; 6. a bracket; 61. a second cylinder; 62. a sampling cylinder; 63. a sampling tube; 64. a connecting sleeve; 7. a controller; 8. an electromagnetic valve; 9. an electronic flowmeter.

Detailed Description

The technical scheme of the utility model is further described below with reference to the attached drawings and specific embodiments.

Examples

As shown in fig. 1-3, the online ratio continuous analyzer provided by the utility model comprises a mounting frame 1, wherein a proportioning pipeline 3 is arranged above the mounting frame 1, a discharge pipe 2 is fixedly arranged on the proportioning pipeline 3, the discharge pipe 2 passes through the mounting frame 1 and extends to the lower part of the mounting frame, a control valve is arranged on the discharge pipe 2, and the discharge pipe 2 can be opened by rotating the control valve so as to discharge the mixture in the proportioning pipeline 3; the two ends of the proportioning pipeline 3 far away from each other are fixedly provided with first air cylinders 4, the output end of each first air cylinder 4 is inserted into the proportioning pipeline 3 and is fixedly provided with a pushing circular plate, the outer wall of the pushing circular plate and the inner wall of the proportioning pipeline 3 keep a spacing of at least 1cm, and the pushing circular plate is driven by the first air cylinders 4 to transversely move, so that liquid in the proportioning pipeline 3 can be pushed to flow, and two initial raw materials can be conveniently mixed into a whole; two feeding pipes 5 are fixedly arranged on the proportioning pipeline 3, two different initial raw materials can be added into the proportioning pipeline 3 through the two feeding pipes 5, an electromagnetic valve 8 and an electronic flowmeter 9 are fixedly arranged on each feeding pipe 5, and probes of each electronic flowmeter 9 are inserted into the corresponding feeding pipes 5, so that the flow of the initial raw materials passing through the feeding pipes 5 can be conveniently monitored, the ratio of the initial raw materials can be accurately mastered, the flow of the feeding pipes 5 can be regulated by the electromagnetic valve 8, and the addition of the initial raw materials can be conveniently controlled; the proportioning pipeline 3 is further provided with a bracket 6, a controller 7 is fixedly arranged at the top end of the bracket 6, the electromagnetic valve 8 and the electronic flowmeter 9 are electrically connected with the controller 7, a circuit board with a data analysis module and a control unit is arranged in the controller 7, after the electronic flowmeter 9 transmits monitored flow data to the circuit board, the data analysis module analyzes the flow of the initial raw material and converts the flow into a ratio for comparison, if the ratio deviates from a set value, the control unit controls the electromagnetic valve 8, the addition of the initial raw material flowing into the feed pipe 5 can be timely adjusted, and the ratio can be rapidly matched with the set value.

Further, a sampling tube 62 is fixedly assembled on the bracket 6, a sampling tube 63 is fixedly installed on the outer wall of the sampling tube 62, a second air cylinder 61 is fixedly installed on the bracket 6, the output end of the second air cylinder 61 is inserted into the sampling tube 62 and is fixedly provided with a rubber piston, a connecting pipe 31 communicated with the inside of the second air cylinder is fixed on the proportioning pipeline 3, the top end of the connecting pipe 31 is fixedly connected with the sampling tube 62, when the second air cylinder 61 drives the rubber piston to move upwards, a mixture in the proportioning pipeline 3 can be pumped into the sampling tube 62 from the connecting pipe 31, and then the mixture is discharged from the sampling tube 63, so that the samples are conveniently collected, and the ratio detection of the extracted samples is conveniently carried out.

Further, two connecting sleeves 64 are welded on the lower surface of the bracket 6, and the two connecting sleeves 64 are fixedly sleeved on the proportioning pipeline 3, so that the bracket 6 can be stably erected above the proportioning pipeline 3; the upper surface welding of mounting bracket 1 has two rather than being the pipeline locating plate 11 that set up perpendicularly, and the both ends that proportioning pipeline 3 kept away from all weld as an organic wholely with the pipeline locating plate 11 that corresponds the setting, ensures proportioning pipeline 3 can firmly install between two pipeline locating plates 11, all has cylinder locating plate 12 through four support fixed mounting on every pipeline locating plate 11, and the equal fixed mounting of every first cylinder 4 is on the cylinder locating plate 12 that corresponds the setting, effectively improves the fastness after the installation of first cylinder 4.

In the embodiment, two different initial raw materials can be added into the proportioning pipeline 3 through the two feeding pipes 5, and when the two initial raw materials enter the proportioning pipeline 3, the pushing circular plate is pushed to transversely move through the first cylinder 4, so that liquid in the proportioning pipeline 3 can be fluctuated, the two initial raw materials can be conveniently mixed into a whole, and the mixing operation is completed in the proportioning process; the flow of the initial raw materials in the feeding pipe 5 can be monitored through the electronic flowmeter 9, the monitored data are transmitted into the controller 7, the data are analyzed and converted into ratio data by the data analysis module in the controller 7 for comparison, if the ratio of the initial raw materials added into one feeding pipe 5 does not reach the standard, the corresponding electromagnetic valve 8 is controlled by the control unit in the controller 7, the flow of the initial raw materials can be regulated, the ratio of the two initial raw materials can be ensured to be the same as a set value, and the mixed materials after the ratio is completed can be discharged from the discharging pipe 2, so that the mixed materials are conveniently collected; the controller 7 is adopted to continuously monitor and analyze the ratio of the initial raw materials on line, ensures that the mixture entering the proportioning pipeline 3 can accurately reach the set ratio, monitors the initial raw materials in time, can avoid errors in proportioning and needs to put in more initial raw materials for error correction, reduces the waste caused by the initial raw materials, and effectively reduces the production cost.

The above-described embodiments are merely a few preferred embodiments of the present utility model, and many alternative modifications and combinations of the above-described embodiments will be apparent to those skilled in the art based on the technical solutions of the present utility model and the related teachings of the above-described embodiments.

Claims

1. The utility model provides an online ratio continuous analyzer, includes mounting bracket (1), its characterized in that: the utility model discloses a material distributing device for the plastic cement, including installing frame (1), proportioning pipeline (3) are installed on the top of installing frame (1), proportioning pipeline (3) both ends that keep away from mutually are all fixed mounting has first cylinder (4), every in proportioning pipeline (3) are all inserted to the output of first cylinder (4) and fixed mounting has pushing round plate, every pushing round plate is all movable mounting inside proportioning pipeline (3), fixed mounting has two inlet pipes (5) on proportioning pipeline (3), every equal fixed mounting has electronic flowmeter (9) and solenoid valve (8) on inlet pipe (5), proportioning pipeline (3) are gone up and be located the position fixed mounting between two inlet pipes (5) has bracket (6), the top fixed mounting of bracket (6) has controller (7), every solenoid valve (8) and electronic flowmeter (9) all with controller (7) electric connection, fixed mounting has row material pipe (2) on proportioning pipeline (3).

2. The on-line ratio continuous analyzer according to claim 1, wherein a sampling tube (62) is fixedly installed on a bottom plate of the bracket (6), a connecting tube (31) is fixedly installed on the proportioning pipeline (3), and the top end of the connecting tube (31) is fixedly connected with the sampling tube (62).

3. The on-line ratio continuous analyzer according to claim 2, wherein a second cylinder (61) is fixedly installed on a top plate of the bracket (6), an output end of the second cylinder (61) is inserted into a sampling cylinder (62) and fixedly installed with a rubber piston, and a sampling tube (63) is fixedly installed on an outer wall of the sampling cylinder (62).

4. The on-line ratio continuous analyzer according to claim 1, wherein two connecting sleeves (64) are fixedly installed at the bottom end of the bracket (6), and the two connecting sleeves (64) are fixedly sleeved on the outer wall of the proportioning pipeline (3).

5. The on-line ratio continuous analyzer according to claim 1, wherein two pipeline positioning plates (11) are fixedly installed at the top end of the installation frame (1), and two ends of the proportioning pipeline (3) which are far away from each other are fixedly connected with the matched pipeline positioning plates (11).

6. An on-line ratio continuous analyzer in accordance with claim 5, wherein each of said pipe locating plates (11) is fixedly mounted with a cylinder locating plate (12) by means of a bracket, and each of said first cylinders (4) is fixedly mounted on a matched cylinder locating plate (12).