CN219274027U - Automatic sorting and crushing equipment for multilevel household garbage - Google Patents

Automatic sorting and crushing equipment for multilevel household garbage Download PDF

Info

Publication number
CN219274027U
CN219274027U CN202223256892.0U CN202223256892U CN219274027U CN 219274027 U CN219274027 U CN 219274027U CN 202223256892 U CN202223256892 U CN 202223256892U CN 219274027 U CN219274027 U CN 219274027U
Authority
CN
China
Prior art keywords
sorting
crushing
cutting
roller
level
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN202223256892.0U
Other languages
Chinese (zh)
Inventor
杨跃军
孙誉宁
陈星�
孙王虎
杨彤
刘晨
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yangzhou Zhiguang Environmental Protection Technology Development Co ltd
Original Assignee
Yangzhou Zhiguang Environmental Protection Technology Development Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yangzhou Zhiguang Environmental Protection Technology Development Co ltd filed Critical Yangzhou Zhiguang Environmental Protection Technology Development Co ltd
Priority to CN202223256892.0U priority Critical patent/CN219274027U/en
Application granted granted Critical
Publication of CN219274027U publication Critical patent/CN219274027U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Processing Of Solid Wastes (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

本实用新型涉及机械工程技术领域,具体为一种多层级的生活垃圾自动分拣和破碎设备,包括结构体、破碎腔、机电部和外部装置,一级破碎腔、二级破碎腔、三级破碎腔内分别自动完成生活垃圾的一级破碎分拣、二级破碎分拣和三级破碎分拣,碾压辊组、切割辊组、剪压辊、磁性铰刀辊组既是关键的分级破碎设备,又分别是构成条形格栅、方形格栅、螺旋形状的筛分与分拣机构的主要部件。有益效果为:综合采用刨、削、剥、撕、碾、剪、切、割、铰等手段进行生活垃圾破碎,利用多层级的筛分机构进行筛分,按尺寸、质地、比重、磁性、物态进行分拣,通过密闭措施和臭氧处理减小污染,集成信息技术提高垃圾破碎的智能化水平。

Figure 202223256892

The utility model relates to the technical field of mechanical engineering, in particular to a multi-level domestic garbage automatic sorting and crushing equipment, including a structure, a crushing cavity, an electromechanical part and an external device, a primary crushing cavity, a secondary crushing cavity, a tertiary crushing cavity The primary crushing and sorting, secondary crushing and sorting and tertiary crushing and sorting of domestic waste are automatically completed in the crushing cavity. The equipment is also the main component of the bar grid, square grid, and spiral-shaped screening and sorting mechanism. The beneficial effects are as follows: planing, peeling, peeling, tearing, grinding, shearing, cutting, cutting, reaming and other means are comprehensively used to crush domestic waste, and multi-level screening mechanisms are used for screening. Sorting by material state, reducing pollution through airtight measures and ozone treatment, and integrating information technology to improve the intelligent level of garbage shredding.

Figure 202223256892

Description

一种多层级的生活垃圾自动分拣和破碎设备A multi-level domestic garbage automatic sorting and crushing equipment

技术领域technical field

实用新型涉及机械工程相关技术领域,具体为一种多层级的生活垃圾自动分拣和破碎设备。The utility model relates to the relevant technical field of mechanical engineering, specifically a multi-level domestic garbage automatic sorting and crushing equipment.

背景技术Background technique

当前的生活垃圾分类主要是靠居民的自觉行为而实现,这就导致了我国尽管很早就在大力宣传、推广、推行生活垃圾分类,但现实中有效执行的地方并不多,这在一定程度上反映了生活垃圾分类缺乏合理性。The current classification of domestic waste is mainly realized by the conscious behavior of residents, which has led to the fact that although my country has been vigorously publicizing, promoting and implementing domestic waste classification for a long time, there are not many places where it is effectively implemented in reality. This is to a certain extent This reflects the lack of rationality in the classification of domestic waste.

在生活垃圾处理方面,目前主要是通过填埋、焚烧等方法进行处理。垃圾填埋不仅占用土地,而且生活垃圾中的有机质会发生分解等反应,释放出巨量的CH4、CO2等温室气体,以及其他有害物质,导致土壤、水体和大气的严重污染。而垃圾焚烧不仅产生有毒、有害气体,而且排放的大量温室气体不利于实现碳中和。此外,垃圾焚烧的产物多为灰烬,再利用的价值低、经济效益差。In terms of domestic waste treatment, at present, it is mainly disposed of through landfill, incineration and other methods. Landfill not only occupies land, but also the organic matter in domestic waste will undergo reactions such as decomposition, releasing huge amounts of greenhouse gases such as CH 4 , CO 2 , and other harmful substances, leading to serious pollution of soil, water, and the atmosphere. Waste incineration not only produces toxic and harmful gases, but also emits a large amount of greenhouse gases, which is not conducive to the realization of carbon neutrality. In addition, most of the products of waste incineration are ashes, which have low reuse value and poor economic benefits.

在生活垃圾的资源化利用方面,国内外都进行了大量探索,主要的技术瓶颈在于垃圾的分拣与破碎,因为垃圾的分拣与破碎常常是其资源化利用的前置的工序。垃圾分拣与破碎的难点有三:其一,生活垃圾的组成成分极为复杂,不仅有有机质的垃圾还有大量的无机物,不仅有质地松软的也有质地坚硬的,这就制约了破碎效率,提高了处理成本;其二,生活垃圾的袋装化,在方便居民生活的同时,也给垃圾分类和处理带来了极大麻烦;其三,生活垃圾数量大、卫生差、价值低,这就导致生活垃圾利用人工分拣、破碎,既不经济也不合理。In terms of resource utilization of domestic waste, a lot of exploration has been carried out at home and abroad. The main technical bottleneck lies in the sorting and crushing of waste, because the sorting and crushing of waste is often the pre-process of its resource utilization. There are three difficulties in garbage sorting and crushing: first, the composition of domestic waste is extremely complex, not only organic waste but also a large amount of inorganic matter, not only soft but also hard, which restricts the crushing efficiency and improves Second, the bagging of domestic waste not only facilitates residents’ lives, but also brings great trouble to waste classification and disposal; third, the large amount of domestic waste, poor sanitation, and low value make the It is neither economical nor reasonable to use manual sorting and crushing of household garbage.

目前垃圾破碎的设备不仅破碎手段单一、出料尺寸不均,而且多数不能实现自动分拣,垃圾中的钢、铁等高附加值的废弃物不但没有很好地进行回收,而且还增加了垃圾破碎设备的磨损。At present, the waste crushing equipment not only has a single crushing method and uneven discharge size, but most of them cannot realize automatic sorting. The high value-added waste such as steel and iron in the waste is not only not recycled well, but also increases the waste. Wear and tear on crushing equipment.

实用新型内容Utility model content

实用新型的目的在于提供一种多层级的生活垃圾自动分拣和破碎设备,以解决上述背景技术中提出的问题,主要实用新型目的如下:The purpose of the utility model is to provide a multi-level domestic garbage automatic sorting and crushing equipment to solve the problems raised in the above-mentioned background technology. The main purposes of the utility model are as follows:

第一,实现生活垃圾的自动分拣。生活垃圾成分极为复杂:既有饭菜等有机物,也有锅碗等无机物;既有旧被絮、服装等植物纤维物料,也有垃圾袋、塑料制品等人造有机物;既有铁、铝等金属,也有陶瓷、玻璃等非金属。为了方便垃圾的后续处理,提高垃圾的均质性,就需要对从生活垃圾进行自动分拣。First, realize the automatic sorting of domestic waste. The composition of domestic waste is extremely complex: there are organic matter such as meals, and inorganic matter such as pots and bowls; there are plant fiber materials such as old quilts and clothing, and artificial organic matter such as garbage bags and plastic products; there are metals such as iron and aluminum, and Ceramics, glass and other non-metals. In order to facilitate the subsequent treatment of garbage and improve the homogeneity of garbage, it is necessary to automatically sort domestic garbage.

第二,实现生活垃圾的高效破碎。生活垃圾的破碎既是垃圾后续无害化处理的需要,也是实现进精细分拣的需要。由于生活垃圾中的物料形状各异、质地不同,采取单一的破碎手段是难以凑效的,为此,本实用新型将综合采用刨、削、碾、撕、剪、切、挤、压等手段,提高生活垃圾的破碎效率。Second, realize efficient crushing of domestic waste. The crushing of domestic waste is not only the need for the subsequent harmless treatment of waste, but also the need for fine sorting. Due to the different shapes and textures of the materials in domestic garbage, it is difficult to take a single crushing method. Therefore, the utility model will comprehensively use methods such as planing, peeling, grinding, tearing, cutting, cutting, squeezing, and pressing. , Improve the crushing efficiency of domestic waste.

第三,减少垃圾处理对环境影响。生活垃圾不仅成分复杂,而且腐坏物、微生物多,导致垃圾处理场所污染严重。为此,本实用新型要解决杀菌消毒、清洁空气和垃圾处理过程中的密闭性问题,并提高其智能化水平。Third, reduce the impact of waste disposal on the environment. Domestic garbage not only has complex components, but also has many spoilage and microorganisms, which leads to serious pollution of garbage disposal sites. For this reason, the utility model will solve the problem of airtightness in the process of sterilization, clean air and garbage disposal, and improve its intelligence level.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

一种多层级的生活垃圾自动分拣和破碎设备,包括结构体、破碎腔、机电部和外部装置,其主要加工流程为:生活垃圾从进料口进入一级破碎腔后,自动完成一级破碎分拣,然后进入二级破碎腔,自动完成二级破碎分拣后,再进入三级破碎腔,自动完成三级破碎分拣后,成为三级破碎物,即最终破碎物,并从出料口排出,破碎出料尺寸为X。A multi-level automatic sorting and crushing equipment for domestic waste, including a structure, a crushing cavity, an electromechanical part and external devices. Crushing and sorting, and then enter the secondary crushing chamber, after the automatic completion of the secondary crushing and sorting, then enter the tertiary crushing cavity, after the automatic completion of the tertiary crushing and sorting, it becomes the tertiary crushing, that is, the final crushing, and is sent from the exit It is discharged from the material port, and the size of the crushed material is X.

一级破碎腔设有所述进料口和碾压辊组、挤出一级拣出口、多用途传送带,二级破碎腔设有切割辊组、剪压辊、磁性传送带、无磁滑板、二级拣出口,三级破碎腔设有所述出料口和铰刀辊组、三级拣出口、污水孔、污水槽。The primary crushing chamber is equipped with the above-mentioned feed inlet, rolling roller group, extrusion primary sorting outlet, multi-purpose conveyor belt, and the secondary crushing chamber is equipped with cutting roller group, shearing roller, magnetic conveyor belt, non-magnetic slide plate, The first-level sorting outlet, the third-level crushing chamber is equipped with the above-mentioned discharge port and reamer roller group, third-level sorting outlet, sewage hole, and sewage tank.

一级破碎分拣是指进入一级破碎腔的生活垃圾,经过碾压辊组的刨、削、碾、压、推、挤、筛,从碾压辊子之间落入二级破碎腔,成为一级破碎物,没能被破碎的物料在碾压辊子上方被推向、挤出一级拣出口,并借助多用途传送带排出,为一级拣出物。Primary crushing and sorting refers to the domestic waste entering the primary crushing chamber, which is planed, cut, rolled, pressed, pushed, squeezed, and sieved by the rolling roller group, and falls into the secondary crushing chamber from between the rolling rollers to become The first-level crushed material, the unbroken material is pushed to and squeezed out of the first-level sorting outlet above the rolling roller, and discharged by means of a multi-purpose conveyor belt, which is the first-level sorted material.

二级破碎分拣是指一级破碎物在二级破碎腔内,经过切割辊组的切、割、撕、筛,从切割片之间落入三级破碎腔,成为二级破碎物,没能被切碎的在切割辊组的上方被推向、传送至剪压辊,通过剪压辊的剪切、挤压,而且在磁性传送带的牵引下,铁磁性物质和不能被剪切的坚硬物料沿无磁滑板表面被挤出,并从二级拣出口排出,为二级拣出物。Secondary crushing and sorting means that the primary crushed objects fall into the third-stage crushing chamber from between the cutting blades after being cut, cut, torn, and screened by the cutting roller group in the secondary crushing cavity, and become secondary crushed objects. The material that can be shredded is pushed to and conveyed to the shearing roller above the cutting roller group, and is sheared and squeezed by the shearing roller, and under the traction of the magnetic conveyor belt, the ferromagnetic material and the hard material that cannot be sheared The material is extruded along the surface of the non-magnetic slide plate, and discharged from the secondary sorting outlet, which is the secondary sorting material.

三级破碎分拣是指二级破碎物在三级破碎腔内,经过铰刀辊组的剪切、翻腾、推挤,进行破碎与分拣:重质物料和铁磁性物质沉落在破碎腔底部设置的磁辊传送带上,从三级拣出口排出,成为三级拣出物。生活垃圾中的污水从污水孔流进污水槽。大尺寸物料从铰刀辊组上方被切割片翻转至二级破碎腔,其他物料从出料口排出,成为三级破碎物。The three-stage crushing and sorting means that the secondary crushed materials are in the three-stage crushing cavity, and are crushed and sorted by shearing, tumbling, and pushing by the reamer roller group: heavy materials and ferromagnetic materials fall into the crushing cavity On the magnetic roller conveyor belt set at the bottom, it is discharged from the third-level sorting outlet and becomes the third-level sorting object. The sewage in the domestic garbage flows into the sewage tank from the sewage hole. Large-sized materials are turned over by the cutting blades from above the reamer roller group to the secondary crushing chamber, and other materials are discharged from the discharge port to become tertiary crushed materials.

破碎腔为箱型结构,由结构体的顶板、底板、侧壁、端壁、导板、无磁滑板、钢梁围合构成,其内部从上向下依次为一级破碎腔、二级破碎腔、三级破碎腔,而且,破碎腔为长方形平面,一端为进料侧,另一端为出料侧,其中,进料侧的顶部设有进料口,出料侧的顶部、下部分别设有一级拣出口、出料口。The crushing chamber is a box-shaped structure, which is composed of the top plate, bottom plate, side wall, end wall, guide plate, non-magnetic slide plate and steel beams of the structure. The interior is divided into a primary crushing chamber and a secondary crushing chamber from top to bottom. , Three-stage crushing cavity, and the crushing cavity is a rectangular plane, one end is the feeding side, and the other end is the discharging side, wherein, the top of the feeding side is provided with a feeding port, and the top and bottom of the discharging side are respectively provided with a Grade sorting outlet and material outlet.

顶板位于破碎腔的顶部、进料口与一级拣出口之间。底板位于破碎腔的底部,设有设备固定孔。侧壁为破碎腔长度方向的两侧外壁,与顶板、底板垂直并固定。端壁为出料侧的外壁,与底板、侧壁垂直并固定,其底部设有污水孔、其底部外侧设有污水槽。进料侧从上向下设有导板、二级拣出口、无磁滑板、钢梁、三级拣出口,而且,无磁滑板、钢梁的外侧还设有电机仓。The top plate is located on the top of the crushing chamber, between the feeding port and the primary sorting port. The bottom plate is located at the bottom of the crushing chamber and has equipment fixing holes. The side walls are the outer walls on both sides in the length direction of the crushing cavity, which are perpendicular to and fixed to the top and bottom plates. The end wall is the outer wall of the discharge side, which is vertical and fixed to the bottom plate and the side wall. The bottom is provided with a sewage hole, and the outside of the bottom is provided with a sewage tank. The feeding side is equipped with a guide plate, a secondary sorting outlet, a non-magnetic slide plate, a steel beam, and a third-level sorting exit from top to bottom, and a motor compartment is also provided on the outside of the non-magnetic slide plate and the steel beam.

碾压辊组由多根、净距为X、两端垂直安装在侧壁上的碾压辊子组成,构成条形格栅状的筛分机构,位于一级破碎腔和二级破碎腔之间,以导板旁的碾压辊子最低,向端壁方向逐个提高的阶梯形式进行布置,而且,每根碾压辊子的表面均装有轴向刀条,并均以其上部向出料侧的方向转动。The rolling roller group is composed of multiple rolling rollers with a clear distance of X and vertically installed on the side wall at both ends, forming a strip grid-shaped screening mechanism, which is located between the primary crushing chamber and the secondary crushing chamber , the rolling roller next to the guide plate is the lowest, and it is arranged in the form of steps that increase one by one towards the end wall direction, and each rolling roller is equipped with an axial blade on the surface, and its upper part faces the direction of the discharge side turn.

切割辊组由多个与碾压辊子平行的切割辊子组成,位于二级破碎腔与三级破碎腔之间,两端安装在侧壁上,而且,每个切割辊子上装有多个切割片。切割片的间距为X的2倍,相邻两个切割辊子上的切割片呈穿插布置,构成方形格栅状的筛分机构,并且,一个切割辊子上的切割片外边缘贴近另一个切割辊子的转动轴表面,所有切割片均以其上部向进料侧的方向转动。The cutting roller group consists of several cutting rollers parallel to the rolling rollers, located between the secondary crushing chamber and the tertiary crushing chamber, both ends are installed on the side walls, and each cutting roller is equipped with multiple cutting blades. The spacing of the cutting sheets is twice the X, and the cutting sheets on two adjacent cutting rollers are interspersed to form a square grid-like screening mechanism, and the outer edge of the cutting sheet on one cutting roller is close to the other cutting roller On the surface of the rotating shaft, all the cutting discs rotate with their upper parts towards the feed side.

剪压辊与切割辊组等高,位于无磁滑板和切割辊组之间,两端安装在侧壁上,装有多个有刃无齿、间距为X的圆刀片,其转动方向、圆刀片直径与切割片一致,而且,圆刀片的刀刃贴近切割辊子的转动轴表面,并贴合无磁滑板下部的上表面,构成方形格栅状的筛分机构。The shearing roller is at the same height as the cutting roller group, and is located between the non-magnetic slide plate and the cutting roller group. The diameter of the blade is consistent with that of the cutting sheet, and the blade of the circular blade is close to the surface of the rotating shaft of the cutting roller, and is attached to the upper surface of the lower part of the non-magnetic slide plate to form a square grid-shaped screening mechanism.

铰刀辊组由多个垂直于切割辊子的铰刀辊子组成,位于切割辊组下方、磁辊传送带上方,一端安装在钢梁上,另一端插入出料口内,以向出料口推挤物料的方向转动,而且相邻的两个铰刀辊子上的螺旋铰刀为对称布置、刀刃啮合,构成剪切、分拣机构。螺旋铰刀的螺距和宽度均为X。The reamer roller set is composed of multiple reamer rollers perpendicular to the cutting roller, located below the cutting roller set and above the magnetic roller conveyor belt, one end is installed on the steel beam, and the other end is inserted into the discharge port to push the material to the discharge port Rotate in the direction of rotation, and the spiral reamers on the two adjacent reamer rollers are symmetrically arranged, and the blades are engaged to form a shearing and sorting mechanism. The pitch and width of the helical reamer are both X.

导板从进料口的外侧上方以45度向内向下倾斜设置,下端贴近进料侧的碾压辊子。无磁滑板平行于导板,表面光滑、质地坚硬,不能被磁铁吸引,下部表面贴合剪压辊的刀刃,并支撑在钢梁上。The guide plate is set inwardly and downwardly at 45 degrees from the top of the outer side of the feed inlet, and the lower end is close to the rolling roller on the feed side. The non-magnetic slide plate is parallel to the guide plate, with a smooth surface and hard texture, which cannot be attracted by the magnet. The lower surface is attached to the blade of the shearing roller and supported on the steel beam.

进料口的上方设有盖板及其角度传感器,出料口为管式螺旋输送机结构,由带有端刃、固定在端壁下部的圆管和插入其内部的铰刀辊子构成,其外侧还设有自闭合结构的可拆卸的挡板。二级拣出口外侧设有自闭门,三级拣出口外侧设有自闭门结构的翻板,电机仓还设有外罩。There is a cover plate and its angle sensor above the feed inlet, and the discharge outlet is a tubular screw conveyor structure, which is composed of a round tube with an end blade fixed on the lower part of the end wall and a reamer roller inserted into it. There is also a detachable baffle with a self-closing structure on the outside. There is a self-closing door on the outside of the second-level sorting exit, and a flap with a self-closing door structure on the outside of the third-level sorting exit. The motor compartment is also equipped with an outer cover.

多用途传送带是一级拣出口的自闭式盖板,具有顶盖和传送带的双重作用,在下部物料的推举下沿翻转轴翻转,并在顶板的上方向进料口的方向传送一级拣出物。翻转轴位于顶板靠近进料侧的上方,且安装有角度传感器和自关闭机构。The multi-purpose conveyor belt is a self-closing cover plate for the first-level sorting outlet. It has the dual functions of the top cover and the conveyor belt. out. The overturning shaft is located above the top plate near the feed side, and is equipped with an angle sensor and a self-closing mechanism.

磁性传送带为装有强磁铁的传送带,安装在电机仓内,沿无磁滑板的下表面从下向上运动。磁辊传送带位于底板上方、出料口下方,由传送带、主动辊、多个从动辊组成,安装在侧壁上,其中主动辊位于三级拣出口的外侧,从动辊上安装有强磁铁,而且其磁性向三级拣出口的方向逐个减小。磁辊传送带的下方、靠近三级拣出口处的底板上设有刮板。The magnetic conveyor belt is a conveyor belt equipped with strong magnets, installed in the motor compartment, and moves from bottom to top along the lower surface of the non-magnetic slide plate. The magnetic roller conveyor belt is located above the bottom plate and below the discharge port. It is composed of a conveyor belt, a driving roller and a number of driven rollers, and is installed on the side wall. The driving roller is located outside the third-level sorting outlet, and a strong magnet is installed on the driven roller. , and its magnetism gradually decreases toward the direction of the three-level sorting outlet. A scraper is provided on the bottom of the magnetic roller conveyor belt and near the third-level sorting exit.

碾压辊组、切割辊组、剪压辊、磁性传送带、铰刀辊组、主动辊均由安装在电机仓内的电机驱动,多用途传送带由安装在一级拣出口外侧的电机驱动。电机均设有电机负荷传感器,顶板下表面靠近进料口处设有物料传感器,端壁的中部安装有臭氧发生器,电机仓内设有温度传感器,污水槽设有水位传感器,出料口处的从动辊设有压力传感器,这其中:臭氧发生器产生的臭氧具有杀菌消毒、净化空气、减少污染的作用,扬声器会在控制主板的控制下发出警示等语音,外部装置的控制接口用于实现外部装置的控制,物料传感器由霍尔、雷达、红外、超声等多种传感器整合而成,不仅能检测内部物料堆积的高度,还能检测废旧电池、重金属等污染物,以及其他特殊垃圾和臭氧浓度。Roller rollers, cutting rollers, shearing rollers, magnetic conveyor belts, reamer rollers, and drive rollers are all driven by motors installed in the motor compartment, and multi-purpose conveyors are driven by motors installed outside the primary sorting exit. The motor is equipped with a motor load sensor, a material sensor is installed on the lower surface of the top plate near the feed inlet, an ozone generator is installed in the middle of the end wall, a temperature sensor is installed in the motor compartment, a water level sensor is installed in the sewage tank, and a water level sensor is installed at the outlet. The driven roller is equipped with a pressure sensor, among which: the ozone generated by the ozone generator has the functions of sterilizing and disinfecting, purifying the air, and reducing pollution. The speaker will issue warnings and other sounds under the control of the control board. To realize the control of external devices, the material sensor is composed of Hall, radar, infrared, ultrasonic and other sensors. It can not only detect the height of internal material accumulation, but also detect waste batteries, heavy metals and other pollutants, as well as other special garbage and ozone concentration.

外部装置包括外部电源、污水净化装置、备用垃圾箱、外部分拣装置、垃圾传送装置,以及一级分拣物、二级分拣物、三级分拣物、三级破碎物的收集、再分拣、传送、储存装置,其中污水净化装置与污水槽连通。External devices include external power supply, sewage purification device, spare garbage bin, external sorting device, garbage conveying device, as well as collection of primary sorting objects, secondary sorting objects, third-stage sorting objects, and third-stage broken objects. Sorting, conveying, and storing devices, wherein the sewage purification device is connected with the sewage tank.

机电部包括控制主板、电机、传动机构、电源、角度传感器、电机负荷传感器、水位传感器、温度传感器、压力传感器、物料传感器、扬声器、臭氧发生器、外部装置的控制接口,以及这些设备的电性连接。控制主板安装在电机仓内,控制扬声器、电机、臭氧发生器、外部装置的工作,并接收上述传感器的输入信号和外部输入的指令。The mechanical and electrical department includes the control board, motor, transmission mechanism, power supply, angle sensor, motor load sensor, water level sensor, temperature sensor, pressure sensor, material sensor, speaker, ozone generator, control interface of external devices, and the electrical properties of these devices. connect. The control board is installed in the motor compartment to control the work of speakers, motors, ozone generators and external devices, and receive input signals from the above sensors and external input commands.

一级破碎分拣的原理是:其一(主要指破碎),碾压辊的表面安装有轴向的刀条,既能碾压又能刨削、撕扯、剪切、剥离物料,部分物料就会被破碎,连同一些小尺寸的垃圾,从碾压辊子之间落入二级破碎腔;其二(主要指压扁),由于碾压辊子相互平行,因而软质物料会被碾压、压扁为长条形;其三(主要指整理),由于碾压辊子相互平行,因而铁筷等细长的物料被理顺为平行于碾压辊子,夹杂在长条形的物料中一起落入二级破碎仓;其四(主要指筛分),平行设置的碾压辊组构成条形格栅状的筛分机构,对生活垃圾进行筛分,阻止大尺寸的物料落入二级破碎腔;其五(主要指拣出),由于没有外加压力,生活垃圾覆盖、浮动在碾压辊子上,大玻璃瓶等尺寸大、质地硬的物品,不但不能被破碎,而且会在阶梯状布置的碾压辊子的上方被推挤、传送向一级拣出口,当聚集的物料够多时,就会从一级拣出口挤出。The principle of primary crushing and sorting is: first (mainly refers to crushing), the surface of the rolling roller is equipped with axial blades, which can not only roll but also plan, tear, cut, and peel off materials. It will be crushed, and some small-sized garbage will fall into the secondary crushing chamber from between the rolling rollers; second (mainly refers to flattening), because the rolling rollers are parallel to each other, soft materials will be rolled and crushed. It is flat and strip-shaped; thirdly (mainly refers to sorting), because the rolling rollers are parallel to each other, the slender materials such as iron chopsticks are straightened out to be parallel to the rolling rollers, and they are mixed in the strip-shaped materials and fall together. The secondary crushing chamber; the fourth (mainly refers to screening), the rolling rollers arranged in parallel form a bar-shaped screening mechanism, which screens domestic waste and prevents large-sized materials from falling into the secondary crushing chamber ; Fifth (mainly refers to picking out), because there is no external pressure, domestic garbage covered and floating on the rolling rollers, large glass bottles and other large-sized, hard-textured items not only cannot be broken, but also will be arranged in a ladder shape. The upper part of the crushing roller is pushed and sent to the first-level sorting outlet, and when the accumulated material is enough, it will be squeezed out from the first-level sorting outlet.

二级破碎分拣的原理是:其一(主要指破碎),上述被压扁、理顺的长条形物料,由于其长度方向与切割片垂直,因而多数会被高速转动的切割片切断,连同一些小尺寸的垃圾和被圆刀片剪断的物料一起落入三级破碎腔;其二(主要指按尺寸筛分),平行设置的切割辊组和剪压辊及其穿插布置的切割片、圆刀片构成方形格栅状的筛分机构,对生活垃圾进行筛分,阻止尺寸大的物料落入三级破碎腔;其三(主要按质地拣出),由于没有外加压力,生活垃圾覆盖、浮动在碾压辊子上,所以,地砖等尺寸大且质地硬的物品就会从切割辊组上方推挤至剪压辊,并被剪压辊挤出;其四(主要按磁性拣出),钢、铁、镍等物料不仅质地坚硬,会被剪压辊挤出,而且会被磁性传送带吸引,并在磁性传送带的牵引下,铁磁性物质和不能被剪切的坚硬物料就会沿无磁滑板的表面向上运动,从二级拣出口排出。The principle of secondary crushing and sorting is: first (mainly refers to crushing), the above-mentioned flattened and straightened long strip materials, because their length direction is perpendicular to the cutting piece, most of them will be cut off by the high-speed rotating cutting piece, Together with some small-sized garbage and the materials cut by the circular blades, they fall into the third-stage crushing cavity; second (mainly refers to screening according to size), the parallel set of cutting rollers and shearing rollers and the interspersed cutting blades, The round blades form a square grid-shaped screening mechanism to screen domestic waste to prevent large-sized materials from falling into the third-stage crushing cavity; third (mainly sorting out according to texture), because there is no external pressure, the domestic waste is covered, Floating on the rolling rollers, so large and hard items such as floor tiles will be pushed from the top of the cutting roller group to the shearing rollers, and squeezed out by the shearing rollers; Fourth (mainly picked out by magnetism), Steel, iron, nickel and other materials are not only hard in texture, they will be extruded by the shearing roller, but also attracted by the magnetic conveyor belt, and under the traction of the magnetic conveyor belt, the ferromagnetic material and the hard material that cannot be sheared will move along the non-magnetic The surface of the slide plate moves upwards and is discharged from the secondary sorting outlet.

三级破碎分拣的原理是:其一(主要指按比重筛分),由于铰刀辊在转动过程中,不断对物料进行翻腾、推动,比重大的物料就会下沉,比重小的就会上升,而且铰刀辊子的推动方向与磁辊传送带的运动方向相反,因此,下沉到磁辊传送带上的重质物料就从三级拣出口排出,上升的轻质物料就被铰刀辊子推向出料口;其二(主要指按磁性筛分),由于生活垃圾中有许多钢、铁、镍等材质的物料,能被所述磁辊传送带吸引,从而被传送至所述的三级拣出口排出;其三(主要指按尺寸筛分),由于螺旋铰刀的宽度和螺距均为X,尺寸小于X的物料就能进入螺旋铰刀的凹槽内,并从出料口排出;其四(主要指破碎),由于螺旋铰刀为对称布置、刀刃啮合,而且贴近切割辊组,大尺寸的物料或是被螺旋铰刀剪碎,或是被切割辊组切碎,不能被破碎的就被上翻进入二级破碎腔;其五(主要指物态分拣),由于污水孔位于破碎腔的最低部位,而且磁辊传送带在底板处也是向污水孔的方向运动,因此污水等流体就从污水孔排出。The principle of three-stage crushing and sorting is: first (mainly refers to screening according to specific gravity), because the reamer roll continuously churns and pushes the material during the rotation process, the material with a large specific gravity will sink, and the material with a small specific gravity will sink. It will rise, and the pushing direction of the reamer roller is opposite to the moving direction of the magnetic roller conveyor belt. Therefore, the heavy material that sinks on the magnetic roller conveyor belt will be discharged from the third-level sorting outlet, and the light material that rises will be picked up by the reamer roller. Push it to the discharge port; second (mainly refers to magnetic screening), because there are many materials such as steel, iron, nickel, etc. in the domestic garbage, which can be attracted by the magnetic roller conveyor belt, and then sent to the third Grade sorting outlet discharge; third (mainly refers to screening by size), since the width and pitch of the spiral reamer are both X, materials with a size smaller than X can enter the groove of the spiral reamer and be discharged from the discharge port ; Fourth (mainly refers to crushing), because the spiral reamer is symmetrically arranged, the blades are engaged, and it is close to the cutting roller group, large-sized materials are either shredded by the spiral reamer or cut by the cutting roller group, and cannot be crushed. The broken ones will be turned up into the secondary crushing chamber; fifth (mainly refers to physical state sorting), since the sewage hole is located at the lowest part of the crushing chamber, and the magnetic roller conveyor belt is also moving towards the sewage hole at the bottom plate, so sewage, etc. Fluid is then drained from the drain hole.

所述机电部的工作流程与原理是:物料传感器实时检测破碎腔内部的物料高度,当高度超过设定值时,控制主板启动设备,开始工作;当高度低于设定值时,控制主板关闭设备,停止工作;当盖板被打开到一定角度后,控制主板就会根据其角度传感器的信号计算出盖板的开启状况,如果角度过大,就会停止碾压辊组电机的供电,并通过扬声器发出语音警示,避免伤及人员;当物料传感器能检测到废旧电池、重金属等污染物和其他特殊垃圾,以及温度传感器检测到电机仓内温度过高、水位传感器检测到排水槽内污水过多、压力传感器检测到出料口的物料压力过大、电机负荷传感器检测到电机负荷过大时,控制主板就会自动控制有关设备的启停,并利用扬声器发出语音警示,通过网络向远程系统通报。The working process and principle of the mechanical and electrical department are: the material sensor detects the height of the material inside the crushing cavity in real time, when the height exceeds the set value, the control board starts the equipment and starts working; when the height is lower than the set value, the control board shuts down equipment, stop working; when the cover plate is opened to a certain angle, the control board will calculate the opening status of the cover plate according to the signal of the angle sensor, if the angle is too large, it will stop the power supply of the rolling roller group motor, and A voice warning is issued through the speaker to avoid injury to personnel; when the material sensor can detect pollutants such as waste batteries, heavy metals and other special garbage, and the temperature sensor detects that the temperature in the motor compartment is too high, and the water level sensor detects that the sewage in the drainage tank is too high Many, when the pressure sensor detects that the material pressure at the discharge port is too large, and the motor load sensor detects that the motor load is too large, the control board will automatically control the start and stop of the relevant equipment, and use the speaker to issue a voice warning, and send a message to the remote system through the network. inform.

优选的,控制主板通过5G通讯,接受手机APP和远程计算机的控制;Preferably, the control board accepts the control of the mobile phone APP and the remote computer through 5G communication;

优选的,无磁滑板采用不导磁的钢化玻璃或陶瓷板;Preferably, the non-magnetic slide plate adopts non-magnetic toughened glass or ceramic plate;

优选的,物料传感器能检测到废旧电池、重金属等污染物和其他特殊垃圾,以及臭氧浓度;Preferably, the material sensor can detect pollutants such as waste batteries, heavy metals and other special garbage, as well as ozone concentration;

优选的,强磁铁采用钕铁硼磁铁,并采取多重防腐构造。Preferably, the strong magnet adopts neodymium iron boron magnets, and adopts multiple anti-corrosion structures.

与现有技术相比,实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

1.实现生活垃圾的高效破碎。本实用新型综合采用刨、削、剥、撕、碾、剪、切、割、铰等手段,实现对生活垃圾的高效破碎,解决了目前垃圾破碎设备普遍存在的破碎手段单一的问题。1. Realize efficient shredding of domestic waste. The utility model comprehensively adopts planing, peeling, peeling, tearing, grinding, shearing, cutting, cutting, hinge and other means to realize efficient crushing of domestic garbage, and solves the problem of single crushing means common in current garbage crushing equipment.

2.实现生活垃圾的自动分拣。本实用新型利用特殊的结构,通过传送、挤压、牵引、翻腾、推挤、沉落、吸引等动作,实现了对生活垃圾按尺寸、质地、比重、磁性、物态等性质进行自动分拣。2. Realize the automatic sorting of domestic garbage. The utility model utilizes a special structure to realize the automatic sorting of domestic garbage according to the properties of size, texture, specific gravity, magnetism, and physical state through actions such as transmission, extrusion, traction, tumbling, pushing, sinking, and attraction. .

3.实现垃圾破碎后多重筛分。本实用新型中,碾压辊组为条形格栅状的筛分机构,切割辊组为方形格栅状的筛分机构,铰刀辊组为螺旋分拣机构。这些筛分、分拣机构的分级作用,不仅有助于垃圾的破碎与分拣,而且提高了垃圾破碎的尺寸精度。3. Realize multiple screening after garbage crushing. In the utility model, the rolling roller group is a strip grid-shaped screening mechanism, the cutting roller group is a square grid-shaped screening mechanism, and the reamer roller group is a spiral sorting mechanism. The grading function of these screening and sorting mechanisms not only helps the crushing and sorting of garbage, but also improves the dimensional accuracy of garbage crushing.

4.降低垃圾破碎的环境污染。本实用新型中,采用了盖板和自闭门等措施,提高了破碎腔的密闭性,不仅避免了破碎的垃圾飞溅,也减少了垃圾对大气的污染。尤其是利用臭氧进行杀菌消毒、净化空气,降低了垃圾破碎的环境污染。此外,污水也被集中收集,并利用外置的净化装置进行净化。4. Reduce environmental pollution caused by garbage crushing. In the utility model, measures such as a cover plate and a self-closing door are adopted to improve the airtightness of the crushing cavity, which not only avoids the splashing of broken garbage, but also reduces the pollution of the garbage to the atmosphere. In particular, the use of ozone to sterilize and purify the air reduces environmental pollution caused by garbage crushing. In addition, sewage is also collected centrally and purified using an external purification device.

5.提高生活垃圾破碎智能化。本实用新型中生活垃圾的破碎、分拣,不仅实现了自动化,而且通过众多的传感器,以及语音警示、远程报送,还提高了垃圾破碎的智能化水平。5. Improve the intelligence of domestic waste crushing. The crushing and sorting of domestic garbage in the utility model not only realizes automation, but also improves the intelligent level of garbage crushing through numerous sensors, voice warning, and remote reporting.

附图说明Description of drawings

图1为纵向剖面示意图;Fig. 1 is a schematic diagram of a longitudinal section;

图2为平面索引示意图;Figure 2 is a schematic diagram of a plane index;

图3为1-1平面示意图;Fig. 3 is a schematic diagram of 1-1 plane;

图4为2-2平面示意图;Fig. 4 is a schematic diagram of 2-2 plane;

图5为3-3平面示意图;Fig. 5 is a schematic diagram of 3-3 plane;

图6为4-4平面示意图;Fig. 6 is a schematic diagram of 4-4 plane;

图7为5-5平面示意图;Fig. 7 is a schematic diagram of 5-5 plane;

图8为6-6平面示意图;Fig. 8 is a schematic diagram of plane 6-6;

图9为自动上料50型生活垃圾分拣和破碎处理设备的纵向剖面示意图。Fig. 9 is a longitudinal sectional schematic diagram of automatic feeding 50 type domestic waste sorting and crushing equipment.

图中:1进料口、2一级破碎腔、3二级破碎腔、4三级破碎腔、5出料口、6碾压辊组、7一级拣出口、8多用途传送带、9切割辊组、10剪压辊、11磁性传送带、12无磁滑板、13二级拣出口、14铰刀辊组、15三级拣出口、16污水孔、17污水槽、18顶板、19底板、20侧壁、21端壁、22导板、23钢梁、24设备固定孔、25电机仓、26盖板、27挡板、28自闭门、29翻板,30外罩、31翻转轴、32传送带、33主动辊、34从动辊、35刮板、36物料传感器、37臭氧发生器、38外部传送带。In the figure: 1 feed inlet, 2 primary crushing chamber, 3 secondary crushing chamber, 4 tertiary crushing chamber, 5 discharge port, 6 rolling roller group, 7 primary sorting outlet, 8 multipurpose conveyor belt, 9 cutting Roller group, 10 shearing and pressing roller, 11 magnetic conveyor belt, 12 non-magnetic slide plate, 13 secondary sorting outlet, 14 reamer roller group, 15 tertiary sorting outlet, 16 sewage hole, 17 sewage tank, 18 top plate, 19 bottom plate, 20 Side wall, 21 end wall, 22 guide plate, 23 steel beam, 24 equipment fixing hole, 25 motor compartment, 26 cover plate, 27 baffle plate, 28 self-closing door, 29 flap, 30 outer cover, 31 flip shaft, 32 conveyor belt, 33 driving roller, 34 driven roller, 35 scraper, 36 material sensor, 37 ozone generator, 38 external conveyor belt.

具体实施方式Detailed ways

下面将结合实用新型实施例中的附图,对实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是实用新型一部分实施例,而不是全部的实施例。基于实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于实用新型保护的范围。The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all embodiments. Based on the embodiments in the utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the utility model.

请参阅图1至图9以及上述实用新型内容中的描述,本实用新型提供3个实施例:Please refer to Fig. 1 to Fig. 9 and the description in the content of the above-mentioned utility model, the utility model provides 3 embodiments:

实施例1Example 1

一种50型生活垃圾分拣和破碎处理设备。A 50-type household garbage sorting and crushing equipment.

垃圾破碎尺寸:50mm。Garbage crushing size: 50mm.

设备外形尺寸:长1210mm、宽620mm、高800mm。Equipment dimensions: length 1210mm, width 620mm, height 800mm.

主体材料:顶板18、底板19、侧壁20、端壁21、导板22、钢梁23由钢板制造,无磁滑板12为10mm厚钢化玻璃。Main body material: top plate 18, bottom plate 19, side wall 20, end wall 21, guide plate 22, steel beam 23 are made of steel plate, non-magnetic slide plate 12 is 10mm thick tempered glass.

碾压辊组6:不锈钢碾压辊子8根,辊径50mm,净距50mm,高速钢刀条,刀刃凸出3mm。Roller roller group 6: 8 stainless steel rollers, with a diameter of 50mm and a clear distance of 50mm, high-speed steel blades with a protruding edge of 3mm.

切割辊组9:切割辊子5根,轴径25mm,轴套48mm,采用直径150mm的混凝土切割片,切割片间距50mm。Cutting roller group 9: 5 cutting rollers, the shaft diameter is 25mm, and the shaft sleeve is 48mm. Concrete cutting blades with a diameter of 150mm are used, and the distance between the cutting blades is 50mm.

剪切辊10:轴径50mm,3mm厚高速钢圆刀片,刀片间距50mm。Shearing roller 10: shaft diameter 50mm, 3mm thick high-speed steel round blades, blade spacing 50mm.

铰刀辊组14:铰刀辊子4根,中心距150mm,螺旋铰刀外径150mm(负公差),螺距50mm,且相邻两个铰刀辊子上的螺旋铰刀为对称布置、刀刃啮合。Reamer roller group 14: 4 reamer rollers, center distance 150mm, spiral reamer outer diameter 150mm (negative tolerance), pitch 50mm, and the spiral reamers on two adjacent reamer rollers are symmetrically arranged and the blades mesh.

磁性传送带11和磁辊传送带的从动辊34中的磁铁采用钕铁硼永磁铁。The magnets in the driven roller 34 of the magnetic conveyor belt 11 and the magnetic roller conveyor belt adopt neodymium-iron-boron permanent magnets.

以上碾压辊子、切割辊子、剪切辊、铰刀辊子、磁性传送带11、磁辊传送带均由电机仓25内分别设置的电机驱动,多用途传送带8的驱动电机设置在一级拣出口7外侧。电机仓25还设有外罩30,所有电机由控制主板控制。The above rolling rollers, cutting rollers, shearing rollers, reamer rollers, magnetic conveyor belt 11, and magnetic roller conveyor belt are all driven by motors that are respectively arranged in the motor compartment 25, and the driving motor of the multipurpose conveyor belt 8 is arranged on the outside of the primary sorting outlet 7. . The motor compartment 25 is also provided with a cover 30, and all motors are controlled by the control board.

一级拣出口7设置带有自闭合装置和角度传感器的多用途传送带8,具有顶盖和传送带的双重作用;二级拣出口12外侧设有自闭门28,三级拣出口15外侧设有自闭门结构的翻板29,进料口1的上方设有盖板26及其角度传感器,出料口5外侧设有自闭合结构的可拆卸的挡板27。这些构造提高了破碎腔的密闭性。The first-level sorting outlet 7 is equipped with a multi-purpose conveyor belt 8 with a self-closing device and an angle sensor, which has the dual functions of a top cover and a conveyor belt; a self-closing door 28 is provided on the outside of the second-level sorting outlet 12, and a The flap 29 of the self-closing structure, the cover plate 26 and its angle sensor are arranged above the feed port 1, and the detachable baffle plate 27 of the self-closing structure is provided outside the discharge port 5. These structures improve the airtightness of the crushing cavity.

外部装置:包括工作电源、备用垃圾箱、污水净化器、储水箱、外部控制设备(手机、远程计算机),以及一级分拣物、二级分拣物、三级分拣物和三级破碎物的收集、再分拣、传送、储存装置。External devices: including working power supply, spare garbage bin, sewage purifier, water storage tank, external control equipment (mobile phone, remote computer), as well as primary sorting, secondary sorting, tertiary sorting and tertiary crushing Collection, re-sorting, transmission and storage of objects.

工作原理:物料传感器探测内部垃圾堆积高度达到系统设定的高度,且盖板处于关闭状态时,就会启动碾压辊组6、切割辊组9、剪切辊10、铰刀辊组14、磁性传送带11、磁辊传送带开始工作,生活垃圾自动完成一级破碎分拣,并进入二级破碎腔3,自动完成二级破碎分拣,然后进入三级破碎腔4,自动完成三级破碎分拣,最终的三级破碎物从出料口5排出。在此过程中,一级分拣物、二级分拣物、三级分拣物从各自的拣出口排出。这些排出的物料由外部装置进行收集与处理。Working principle: When the material sensor detects that the internal garbage accumulation height reaches the height set by the system, and the cover plate is closed, it will start the rolling roller group 6, cutting roller group 9, shearing roller 10, reamer roller group 14, The magnetic conveyor belt 11 and the magnetic roller conveyor belt start to work, and the domestic waste automatically completes the primary crushing and sorting, and enters the secondary crushing chamber 3, automatically completes the secondary crushing and sorting, and then enters the third-stage crushing chamber 4, automatically completes the third-stage crushing and sorting Picking, the final tertiary broken material is discharged from the discharge port 5. During this process, the first-level sorting objects, second-level sorting objects, and third-level sorting objects are discharged from their respective sorting outlets. These discharged materials are collected and processed by external devices.

实施例2Example 2

一种大容量的50型生活垃圾分拣和破碎处理设备。A large-capacity 50-type domestic waste sorting and crushing equipment.

破碎腔的长2100mm、宽620mm、高900mm。碾压辊子18根,切割辊子14根。其他的结构、构造、工作流程、工作原理同实施例1。The length of the crushing chamber is 2100mm, the width is 620mm, and the height is 900mm. There are 18 rolling rollers and 14 cutting rollers. Other structures, structures, workflows, and working principles are the same as in Embodiment 1.

实施例3Example 3

自动上料的50型生活垃圾分拣和破碎处理设备。Type 50 domestic waste sorting and crushing equipment with automatic feeding.

取消实施例2中盖板26及其角度传感器,其他的结构、构造、工作流程、工作原理同实施例2,并在进料口1处设置外部传送带38,见图9所示。该传送带受所述控制主板的控制,实现自动上料。The cover plate 26 and its angle sensor in Embodiment 2 are cancelled, and other structures, structures, workflows, and working principles are the same as in Embodiment 2, and an external conveyor belt 38 is set at the feed inlet 1, as shown in FIG. 9 . The conveyor belt is controlled by the control board to realize automatic feeding.

其原理是,物料传感器36实时检测破碎腔内部的物料高度,并根据物料高度实时控制外部传送带38的上料速度。The principle is that the material sensor 36 detects the material height inside the crushing chamber in real time, and controls the feeding speed of the external conveyor belt 38 in real time according to the material height.

以上实施例的其他共同工作原理如下:Other common working principles of the above embodiments are as follows:

第一,高效破碎的原理:由于生活垃圾的成分、物态、质地等方面极为复杂,使用单一的破碎手段不仅难以凑效,而且也不科学合理,因此本实用新型综合采用刨、削、剥、撕、碾、剪、切、割、铰等手段,实现了对生活垃圾的高效破碎,解决了目前垃圾破碎设备普遍存在的手段单一的问题。First, the principle of high-efficiency crushing: due to the extremely complex composition, physical state, and texture of domestic waste, it is not only difficult to use a single crushing method, but also unscientific and reasonable. , tearing, grinding, shearing, cutting, cutting, hinge and other means, realize the efficient crushing of domestic waste, and solve the problem of single means commonly existing in waste crushing equipment.

第二,自动分拣的原理:本实用新型利用特殊的结构,通过传送、挤压、牵引、翻腾、推挤、沉落、吸引等动作,实现了生活垃圾按尺寸、质地、比重、磁性、物态进行自动分拣。Second, the principle of automatic sorting: the utility model uses a special structure to realize the classification of domestic garbage according to size, texture, specific gravity, magnetism, Automatic sorting of objects.

第三,精确筛分的原理:本实用新型中,碾压辊组为条形格栅状的筛分机构,切割辊组为方形格栅状的筛分机构,铰刀辊组为螺旋筛分机构。这些筛分机构的分级作用,不仅有助于垃圾的破碎与分拣,而且提高了垃圾破碎的尺寸精度。Third, the principle of precise screening: In the utility model, the rolling roller group is a strip grid-shaped screening mechanism, the cutting roller group is a square grid-shaped screening mechanism, and the reamer roller group is a spiral screening mechanism. mechanism. The grading function of these screening mechanisms not only helps the crushing and sorting of garbage, but also improves the dimensional accuracy of garbage crushing.

第四,减少污染的原理:本实用新型中,采用了盖板和自闭门等措施,提高了破碎腔的密闭性,不仅避免了破碎的垃圾飞溅,也减少了垃圾对大气的污染。尤其是利用臭氧进行杀菌消毒、净化空气,降低了垃圾破碎的环境污染。此外,污水也被集中收集,并利用外置的净化装置进行净化。Fourth, the principle of reducing pollution: In this utility model, measures such as cover plates and self-closing doors are adopted to improve the airtightness of the crushing chamber, which not only avoids the splashing of broken garbage, but also reduces the pollution of garbage to the atmosphere. In particular, the use of ozone to sterilize and purify the air reduces environmental pollution caused by garbage crushing. In addition, sewage is also collected centrally and purified using an external purification device.

Claims (7)

1.一种多层级的生活垃圾自动分拣和破碎设备,包括结构体、破碎腔、机电部和外部装置,其特征在于:生活垃圾从进料口(1)进入后,依次经过一级破碎腔(2)、二级破碎腔(3)、三级破碎腔(4),完成自动分拣和破碎后,从出料口(5)排出;1. A multi-level domestic waste automatic sorting and crushing equipment, including a structure, a crushing cavity, an electromechanical part and an external device, characterized in that: after the domestic waste enters from the feeding port (1), it is successively crushed through the first stage cavity (2), secondary crushing cavity (3), and tertiary crushing cavity (4), after completing automatic sorting and crushing, they are discharged from the discharge port (5); 所述一级破碎腔(2)设有所述进料口(1)和碾压辊组(6)、挤出一级拣出口(7)、多用途传送带(8),所述二级破碎腔(3)设有切割辊组(9)、剪压辊(10)、磁性传送带(11)、无磁滑板(12)、二级拣出口(13),所述三级破碎腔(4)设有所述出料口(5)和铰刀辊组(14)、三级拣出口(15)、污水孔(16)、污水槽(17)。The primary crushing chamber (2) is provided with the feed inlet (1) and rolling roller group (6), extrusion primary sorting outlet (7), multi-purpose conveyor belt (8), and the secondary crushing The cavity (3) is equipped with a cutting roller group (9), a shearing and pressing roller (10), a magnetic conveyor belt (11), a non-magnetic slide plate (12), a secondary sorting outlet (13), and the tertiary crushing cavity (4) The discharge port (5), reamer roller group (14), tertiary sorting port (15), sewage hole (16) and sewage tank (17) are provided. 2.根据权利要求1所述的一种多层级的生活垃圾自动分拣和破碎设备,其特征在于:所述破碎腔为箱型结构,由所述结构体的顶板(18)、底板(19)、侧壁(20)、端壁(21)、导板(22)、无磁滑板(12)、钢梁(23)围合构成,其内部从上向下依次为所述的一级破碎腔(2)、二级破碎腔(3)、三级破碎腔(4),而且,所述破碎腔为长方形平面,一端为进料侧,另一端为出料侧,其中,进料侧的顶部设有所述进料口(1),出料侧的顶部、下部分别设有所述的一级拣出口(7)、出料口(5);2. A multi-level domestic garbage automatic sorting and crushing device according to claim 1, characterized in that: the crushing chamber is a box-shaped structure, and the top plate (18) and bottom plate (19) of the structure ), side walls (20), end walls (21), guide plates (22), non-magnetic slide plates (12), and steel beams (23), the inside of which is the first-stage crushing chamber from top to bottom (2), the secondary crushing cavity (3), and the tertiary crushing cavity (4), and the crushing cavity is a rectangular plane, one end is the feeding side, and the other end is the discharging side, wherein the top of the feeding side The feed inlet (1) is provided, and the top and bottom of the discharge side are respectively provided with the first-level sorting outlet (7) and the discharge outlet (5); 所述的顶板(18)位于所述破碎腔的顶部、所述的进料口(1)与一级拣出口(7)之间;所述底板(19)位于所述破碎腔的底部,设有设备固定孔(24);所述侧壁(20)为所述破碎腔长度方向的两侧外壁,与所述顶板(18)、底板(19)垂直并固定;所述端壁(21)为所述出料侧的外壁,与所述的底板(19)、侧壁(20)垂直并固定,其底部设有所述污水孔(16)、其底部外侧设有所述污水槽(17);所述进料侧从上向下设有所述的导板(22)、二级拣出口(13)、无磁滑板(12)、钢梁(23)、三级拣出口(15),而且,所述无磁滑板(12)、钢梁(23)的外侧还设有电机仓(25)。The top plate (18) is located at the top of the crushing chamber, between the feed inlet (1) and the primary sorting outlet (7); the bottom plate (19) is located at the bottom of the crushing chamber, There are equipment fixing holes (24); the side walls (20) are the outer walls on both sides in the length direction of the crushing cavity, and are perpendicular to and fixed to the top plate (18) and the bottom plate (19); the end walls (21) It is the outer wall of the discharge side, which is vertical and fixed to the bottom plate (19) and the side wall (20), the bottom is provided with the sewage hole (16), and the bottom outside is provided with the sewage tank (17 ); the feed side is provided with the guide plate (22), secondary sorting outlet (13), non-magnetic slide plate (12), steel beam (23), and third-level sorting outlet (15) from top to bottom, Moreover, a motor compartment (25) is also provided on the outside of the non-magnetic slide plate (12) and the steel beam (23). 3.根据权利要求2所述的一种多层级的生活垃圾自动分拣和破碎设备,其特征在于:所述碾压辊组(6)由多根、净距为X、两端垂直安装在所述侧壁(20)上的碾压辊子组成,构成条形格栅状的筛分机构,位于所述的一级破碎腔(2)和二级破碎腔(3)之间,以所述导板(22)旁的碾压辊子最低,向所述端壁(21)方向逐个提高的阶梯形式进行布置,而且,每根碾压辊子的表面均装有轴向刀条,并均以其上部向所述出料侧的方向转动;3. A multi-level domestic garbage automatic sorting and crushing device according to claim 2, characterized in that: the rolling roller group (6) consists of multiple rollers with a clear distance of X and two ends vertically installed on The rolling rollers on the side wall (20) constitute a strip grid-shaped screening mechanism, which is located between the primary crushing chamber (2) and the secondary crushing chamber (3). The rolling rollers next to the guide plate (22) are the lowest, and are arranged in the form of steps that increase one by one towards the end wall (21). Rotate in the direction of the discharge side; 所述切割辊组(9)由多个与所述碾压辊子平行的切割辊子组成,位于所述的二级破碎腔(3)与三级破碎腔(4)之间,两端安装在所述侧壁(20)上,而且,每个切割辊子上装有多个切割片;所述切割片的间距等于所述X的2倍,相邻两个切割辊子上的切割片呈穿插布置,构成方形格栅状的筛分机构,并且,一个切割辊子上的切割片外边缘贴近另一个切割辊子的转动轴表面,所有切割片均以其上部向所述进料侧的方向转动;The cutting roller group (9) is composed of a plurality of cutting rollers parallel to the rolling rollers, located between the secondary crushing chamber (3) and the tertiary crushing chamber (4), and the two ends are installed on the On the side wall (20), and each cutting roller is equipped with a plurality of cutting pieces; the distance between the cutting pieces is equal to 2 times of the X, and the cutting pieces on two adjacent cutting rollers are interspersed, forming A square grid-shaped screening mechanism, and the outer edge of the cutting piece on one cutting roller is close to the surface of the rotating shaft of the other cutting roller, and all the cutting pieces are rotated toward the feeding side with their upper parts; 所述剪压辊(10)与所述切割辊组(9)等高,位于所述的无磁滑板(12)和切割辊组(9)之间,两端安装在所述侧壁(20)上,装有多个有刃无齿、间距等于所述X的圆刀片,其转动方向、圆刀片直径与所述切割片一致,而且,所述圆刀片的刀刃贴近所述切割辊子的转动轴表面,并贴合所述无磁滑板(12)下部的上表面,构成方形格栅状的筛分机构;The shear pressure roller (10) is at the same height as the cutting roller group (9), and is located between the non-magnetic slide plate (12) and the cutting roller group (9), and the two ends are installed on the side wall (20 ) is equipped with a plurality of round blades with edges and no teeth, and the distance is equal to the X, the rotation direction and the diameter of the round blades are consistent with the cutting blades, and the blades of the round blades are close to the rotation of the cutting roller shaft surface, and fit the upper surface of the lower part of the non-magnetic slide plate (12) to form a square grid-shaped screening mechanism; 所述铰刀辊组(14)由多个垂直于所述切割辊子的铰刀辊子组成,位于所述的切割辊组(9)下方、磁辊传送带上方,一端安装在所述钢梁(23)上,另一端插入所述出料口(5)内,以向所述出料口(5)推挤物料的方向转动,而且相邻的两个铰刀辊子上的螺旋铰刀为对称布置、刀刃啮合,构成剪切、分拣机构;所述螺旋铰刀的螺距和宽度均等于所述X,所述X为破碎出料尺寸。The reamer roller group (14) is composed of a plurality of reamer rollers perpendicular to the cutting rollers, located below the cutting roller group (9) and above the magnetic roller conveyor belt, and one end is installed on the steel beam (23 ), the other end is inserted into the discharge port (5), and rotates in the direction of pushing the material toward the discharge port (5), and the spiral reamers on the two adjacent reamer rollers are arranged symmetrically , The blades mesh to form a shearing and sorting mechanism; the pitch and width of the spiral reamer are equal to the X, and the X is the size of the crushed discharge. 4.根据权利要求3所述的一种多层级的生活垃圾自动分拣和破碎设备,其特征在于:所述导板(22)从所述进料口(1)的外侧上方以45度向内向下倾斜设置,下端贴近所述进料侧的碾压辊子;所述无磁滑板(12)平行于所述导板(22),表面光滑、质地坚硬,不能被磁铁吸引,下部表面贴合所述剪压辊(10)的刀刃,并支撑所述钢梁(23)上;4. A multi-level domestic garbage automatic sorting and crushing device according to claim 3, characterized in that: the guide plate (22) is directed inwardly at 45 degrees from the outer side of the feeding port (1). The lower end is inclined to the rolling roller on the feeding side; the non-magnetic slide plate (12) is parallel to the guide plate (22), has a smooth surface and a hard texture, and cannot be attracted by magnets, and the lower surface is attached to the guide plate (22). Shear the blade of pressure roller (10), and support on the described steel beam (23); 所述进料口(1)的上方设有盖板(26)及其角度传感器,所述出料口(5)为管式螺旋输送机结构,由带有端刃、固定在所述端壁(21)下部的圆管和插入其内部的所述铰刀辊子构成,其外侧还设有自闭合结构的可拆卸的挡板(27);所述二级拣出口(13)外侧设有自闭门(28),所述三级拣出口(15)外侧设有自闭门结构的翻板(29),所述电机仓(25)还设有外罩(30);The top of the feed inlet (1) is provided with a cover plate (26) and its angle sensor, and the discharge outlet (5) is a tubular screw conveyor structure, with end blades fixed on the end wall (21) The circular tube at the bottom and the described reamer roller inserted into it constitute, and the detachable baffle plate (27) of self-closing structure is also provided on its outside; Close the door (28), the outer side of the three-level sorting outlet (15) is provided with a flap (29) with a self-closing door structure, and the motor compartment (25) is also provided with an outer cover (30); 所述多用途传送带(8)是所述一级拣出口(7)的自闭式盖板,在下部物料的推举下沿翻转轴(31)翻转,并在所述顶板(18)的上方向所述进料口(1)的方向传送一级拣出物;所述翻转轴(31)位于所述顶板(18)靠近所述进料侧的上方,且安装有角度传感器和自关闭机构;The multi-purpose conveyor belt (8) is a self-closing cover plate of the first-level sorting port (7), which is turned over along the turning axis (31) under the recommendation of the lower material, and turns over on the upper side of the top plate (18). The direction of the feeding port (1) conveys the first-level sorted objects; the turning shaft (31) is located above the top plate (18) close to the feeding side, and is equipped with an angle sensor and a self-closing mechanism; 所述磁性传送带(11)为装有强磁铁的传送带,安装在所述电机仓(25)内,沿所述无磁滑板(12)的下表面从下向上运动;所述磁辊传送带位于所述底板(19)上方、所述出料口(5)下方,由传送带(32)、主动辊(33)、多个从动辊(34)组成,安装在所述侧壁(20)上,其中所述主动辊(33)位于所述三级拣出口(15)的外侧,从动辊(34)上安装有强磁铁,而且其磁性向所述三级拣出口(15)的方向逐个减小;所述磁辊传送带的下方、靠近所述三级拣出口(15)处的底板上设有刮板(35)。The magnetic conveyor belt (11) is a conveyor belt equipped with strong magnets, installed in the motor compartment (25), and moves from bottom to top along the lower surface of the non-magnetic slide plate (12); Above the bottom plate (19) and below the discharge port (5), it is composed of a conveyor belt (32), a driving roller (33) and a plurality of driven rollers (34), and is installed on the side wall (20). Wherein said driving roller (33) is positioned at the outside of said three-stage sorting outlet (15), strong magnets are installed on the driven roller (34), and its magnetism decreases one by one towards the direction of said three-stage sorting outlet (15). Small; a scraper (35) is provided on the bottom of the magnetic roller conveyor belt and close to the third-stage sorting outlet (15). 5.根据权利要求4所述的一种多层级的生活垃圾自动分拣和破碎设备,其特征在于:所述的碾压辊组(6)、切割辊组(9)、剪压辊(10)、磁性传送带(11)、铰刀辊组(14)、主动辊(33)均由安装在所述电机仓(25)内的电机驱动,所述多用途传送带(8)由安装在所述一级拣出口(7)外侧的电机驱动;所述电机均设有电机负荷传感器,所述顶板(18)下表面靠近所述进料口(1)处设有物料传感器(36),所述端壁(21)的中部安装有臭氧发生器(37),所述电机仓(25)内设有温度传感器,所述污水槽(17)设有水位传感器,所述出料口(5)处的从动辊设有压力传感器。5. A multi-level domestic waste automatic sorting and crushing device according to claim 4, characterized in that: the rolling roller group (6), the cutting roller group (9), the shearing roller group (10 ), the magnetic conveyor belt (11), the reamer roller group (14), and the drive roller (33) are all driven by a motor installed in the motor compartment (25), and the multipurpose conveyor belt (8) is installed in the The motor drive on the outside of the first-level sorting outlet (7); the motor is provided with a motor load sensor, and the lower surface of the top plate (18) is provided with a material sensor (36) near the feed port (1). An ozone generator (37) is installed in the middle of the end wall (21), a temperature sensor is provided in the motor compartment (25), a water level sensor is provided in the sewage tank (17), and a water level sensor is provided at the discharge port (5). The driven roller is equipped with a pressure sensor. 6.根据权利要求4所述的一种多层级的生活垃圾自动分拣和破碎设备,其特征在于:所述外部装置包括外部电源、污水净化装置、备用垃圾箱、外部分拣装置、垃圾传送装置,以及一级分拣物、二级分拣物、三级分拣物、三级破碎物的收集、再分拣、传送、储存装置,其中污水净化装置与所述污水槽(17)连通。6. A multi-level domestic waste automatic sorting and crushing device according to claim 4, characterized in that: said external device includes an external power supply, a sewage purification device, a spare garbage bin, an external sorting device, and a garbage conveying device. device, and the collection, re-sorting, transmission, and storage devices of primary sorting, secondary sorting, tertiary sorting, and tertiary crushing, wherein the sewage purification device communicates with the sewage tank (17) . 7.根据权利要求5所述的一种多层级的生活垃圾自动分拣和破碎设备,其特征在于:所述机电部包括控制主板、电机、传动机构、电源、角度传感器、电机负荷传感器、水位传感器、温度传感器、压力传感器、物料传感器、扬声器、臭氧发生器(37)、外部装置的控制接口,以及这些设备的电性连接;所述控制主板安装在所述电机仓(25)内,控制所述的扬声器、电机、臭氧发生器(37)、外部装置的工作,并接收上述传感器的输入信号和外部输入的指令。7. A multi-level domestic garbage automatic sorting and crushing device according to claim 5, characterized in that: the electromechanical part includes a control board, a motor, a transmission mechanism, a power supply, an angle sensor, a motor load sensor, a water level The control interface of sensor, temperature sensor, pressure sensor, material sensor, loudspeaker, ozone generator (37), external device, and the electrical connection of these equipments; Described control board is installed in described motor compartment (25), controls Described loudspeaker, motor, ozone generator (37), the work of external device, and receive the input signal of above-mentioned sensor and the command of external input.
CN202223256892.0U 2022-12-05 2022-12-05 Automatic sorting and crushing equipment for multilevel household garbage Expired - Fee Related CN219274027U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223256892.0U CN219274027U (en) 2022-12-05 2022-12-05 Automatic sorting and crushing equipment for multilevel household garbage

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223256892.0U CN219274027U (en) 2022-12-05 2022-12-05 Automatic sorting and crushing equipment for multilevel household garbage

Publications (1)

Publication Number Publication Date
CN219274027U true CN219274027U (en) 2023-06-30

Family

ID=86929493

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223256892.0U Expired - Fee Related CN219274027U (en) 2022-12-05 2022-12-05 Automatic sorting and crushing equipment for multilevel household garbage

Country Status (1)

Country Link
CN (1) CN219274027U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115999742A (en) * 2022-12-05 2023-04-25 扬州智光环保科技发展有限公司 Automatic sorting and crushing process and treatment equipment for household garbage

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115999742A (en) * 2022-12-05 2023-04-25 扬州智光环保科技发展有限公司 Automatic sorting and crushing process and treatment equipment for household garbage

Similar Documents

Publication Publication Date Title
CN111250520B (en) Building rubbish washs sorter
CN103480633B (en) Domestic garbage resource treating apparatus and processing method thereof
CN102240658A (en) Device for reducing and sorting food waste at the source
CN110949626B (en) A floating river garbage sorting and collection robot
CN101716586A (en) Module-assembly type domestic waste sorting device
CN202185447U (en) Equipment for reducing and sorting kitchen waste at source
CN105032906B (en) Electric power, building material industry collaboration landfill yard recycling, harmless treatment house refuse method
CN217491199U (en) Construction waste retrieves with categorised broken integration processing system
CN112588002A (en) Small-size kitchen garbage intelligent processing device of low-power consumption
CN108687123A (en) Garbage density sorting machine, garbage incineration pretreatment equipment and method thereof
CN102179289A (en) Garbage water separation device
CN112427141B (en) Restaurant kitchen waste classification device
CN109794495B (en) Automatic household garbage sorting device
CN201720242U (en) Living garbage resource material extraction system
CN115999742A (en) Automatic sorting and crushing process and treatment equipment for household garbage
CN111389885B (en) Garbage disposal system
CN110899308B (en) Household garbage-oriented recycling system and method
CN209476406U (en) A kind of kitchen garbage breaking seperator
CN219279796U (en) Domestic waste carbonization equipment of W shape route
CN216226091U (en) A kind of urban solid waste treatment equipment
CN205236091U (en) Municipal solid waste processing system's four -axis breaker
CN214076910U (en) Building rubbish sorting unit
CN213557700U (en) Garbage treatment sorting equipment
CN213645336U (en) Waste sorting treatment system
CN210585313U (en) Solid waste sorting equipment and garbage disposal system

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20230630

CF01 Termination of patent right due to non-payment of annual fee