CN219266126U - Visual inspection universal platform - Google Patents
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- CN219266126U CN219266126U CN202320260265.XU CN202320260265U CN219266126U CN 219266126 U CN219266126 U CN 219266126U CN 202320260265 U CN202320260265 U CN 202320260265U CN 219266126 U CN219266126 U CN 219266126U
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Abstract
本实用新型涉及视觉检测技术领域,具体地说,涉及一种视觉检测通用平台。其包括平台主体,平台主体包括水平布置的水平平台和竖直布置于水平平台处的安装架;水平平台处设有用于装载产品以及调整产品角度位置的移动装载机构;安装架处设有位于移动装载机构上方用于对产品进行视觉检测的视觉检测机构。通过本实用新型中的移动装载机构能够较佳地完成待检产品在上下料位置和检测位置之间的移动运输;此外,当待检产品通过移动装载机构移动至检测位置时,移动装载机构能够配合视觉检测机构的检测需要对待检产品的角度位置进行实时调整;从而能够实现更好的检测效果以及保证较高的缺陷检测准确率。
The utility model relates to the technical field of visual detection, in particular to a general platform for visual detection. It includes a platform main body, which includes a horizontal platform arranged horizontally and a mounting frame vertically arranged at the horizontal platform; the horizontal platform is provided with a mobile loading mechanism for loading products and adjusting the angular position of the product; the mounting frame is provided with a mobile A visual inspection mechanism for visual inspection of products above the loading mechanism. Through the mobile loading mechanism in the utility model, the mobile transportation of the product to be inspected between the loading and unloading position and the detection position can be preferably completed; in addition, when the product to be inspected is moved to the detection position by the mobile loading mechanism, the mobile loading mechanism can Cooperating with the inspection of the visual inspection agency, it is necessary to adjust the angular position of the product to be inspected in real time; so as to achieve better inspection results and ensure a higher accuracy of defect detection.
Description
技术领域technical field
本实用新型涉及视觉检测技术领域,具体地说,涉及一种视觉检测通用平台。The utility model relates to the technical field of visual detection, in particular to a general platform for visual detection.
背景技术Background technique
目前,随着3C、汽车、电子等小型产品精密程度的日益提高和自动化批量制造的模式普及,其外观缺陷检测的精度和节拍要求越来越严。传统的人工目视检测的方式存在劳动强度大、效率低和检测一致性差的问题,已无法满足产品生产效率和品质提升的需要。现在市场上出现一些基于机器视觉的外观缺陷设备,但多基于特定型号产品的不同检测面开发,如要实现外观缺陷的全覆盖,需要搭建多工位、多光源和多角度的检测系统,导致出现产线过长、设备太大、柔性太差的问题,难以满足各种产品快速迭代的需要,全行业缺少一种可以通用的柔性视觉检测设备。At present, with the increasing precision of small products such as 3C, automobiles, and electronics, and the popularization of automated batch manufacturing models, the accuracy and cycle requirements of appearance defect detection are becoming more and more stringent. The traditional manual visual inspection method has the problems of high labor intensity, low efficiency and poor detection consistency, which can no longer meet the needs of product production efficiency and quality improvement. Now there are some appearance defect equipment based on machine vision on the market, but most of them are developed based on different detection surfaces of specific models of products. To achieve full coverage of appearance defects, it is necessary to build a multi-station, multi-light source and multi-angle inspection system, resulting The production line is too long, the equipment is too large, and the flexibility is too poor. It is difficult to meet the needs of rapid iteration of various products. The whole industry lacks a flexible visual inspection equipment that can be used universally.
产品上具有各种尺度不一、形状复杂和特征细微的特征,通用视觉设备的关键是实现各种产品的多面体和曲面的复合打光和快速拍照,并智能识别外观缺陷。产品多面体和曲面加工一般使用五轴以上联动机床加工,因此实现产品的高精度五轴运动即可实现兼容各种产品全部检测面复合打光和快速拍照的运动自由度要求,同时避免六轴机械手及其以上运动机构导致示教复杂和高精度导致的成本高昂的问题,实现设备小型化、产品通用化、检测柔性化和成本节省化。Products have various scales, complex shapes, and subtle features. The key to general vision equipment is to realize composite lighting and quick photography of polyhedrons and curved surfaces of various products, and intelligently identify appearance defects. Product polyhedrons and curved surfaces are generally processed using five-axis or more linkage machine tools, so the high-precision five-axis movement of the product can be compatible with the motion freedom requirements of all detection surfaces of various products, compound lighting and fast photo taking, while avoiding six-axis manipulators And the above kinematic mechanism leads to the problem of high cost caused by complex teaching and high precision, and realizes equipment miniaturization, product generalization, detection flexibility and cost saving.
因此,开发一种设备小型化、产品通用化、检测柔性化、成本节省化的视觉检测通用平台对于取代现有产品,实现制造业升级和行业转型具有重要的意义。Therefore, it is of great significance to develop a general platform for visual inspection with equipment miniaturization, product generalization, inspection flexibility, and cost saving to replace existing products and realize manufacturing upgrading and industry transformation.
实用新型内容Utility model content
针对现有技术中存在的技术问题,本实用新型提供了一种视觉检测通用平台。其包括平台主体,平台主体包括水平布置的水平平台和竖直布置于水平平台处的安装架;水平平台处设有用于装载产品以及调整产品角度位置的移动装载机构;安装架处设有位于移动装载机构上方用于对产品进行视觉检测的视觉检测机构。Aiming at the technical problems existing in the prior art, the utility model provides a general platform for visual detection. It includes a platform main body, which includes a horizontal platform arranged horizontally and a mounting frame vertically arranged at the horizontal platform; the horizontal platform is provided with a mobile loading mechanism for loading products and adjusting the angular position of the product; the mounting frame is provided with a mobile A visual inspection mechanism for visual inspection of products above the loading mechanism.
通过本实用新型中的移动装载机构能够较佳地完成待检产品在上下料位置和检测位置之间的移动运输;此外,当待检产品通过移动装载机构移动至检测位置时,移动装载机构能够配合视觉检测机构的检测需要对待检产品的角度位置进行实时调整;从而能够实现更好的检测效果以及保证较高的缺陷检测准确率。Through the mobile loading mechanism in the utility model, the mobile transportation of the product to be inspected between the loading and unloading position and the detection position can be preferably completed; in addition, when the product to be inspected is moved to the detection position by the mobile loading mechanism, the mobile loading mechanism can Cooperating with the inspection of the visual inspection agency, it is necessary to adjust the angular position of the product to be inspected in real time; so as to achieve better inspection results and ensure a higher accuracy of defect detection.
作为优选,移动装载机构包括x轴旋转机构和用于驱动x轴旋转机构沿y轴方向移动的y轴移动机构;y轴移动机构沿y轴方向设置于安装平台的上表面处;x轴旋转机构包括通过U形架沿x轴方向安装于y轴移动机构上侧的旋转板,旋转板处沿x轴方向间隔设有多个与其活动连接的用于夹持产品的夹持位;夹持位相对于旋转板绕y轴方向转动;旋转板相对于安装板绕x轴方向转动。Preferably, the mobile loading mechanism includes an x-axis rotation mechanism and a y-axis movement mechanism for driving the x-axis rotation mechanism to move along the y-axis direction; the y-axis movement mechanism is arranged on the upper surface of the installation platform along the y-axis direction; the x-axis rotation The mechanism includes a rotating plate installed on the upper side of the y-axis moving mechanism along the x-axis direction through a U-shaped frame. The rotating plate is provided with a plurality of clamping positions for clamping products that are movably connected to it at intervals along the x-axis direction; The position rotates around the y-axis direction relative to the rotating plate; the rotating plate rotates around the x-axis direction relative to the mounting plate.
y轴移动机构能够较佳地驱动x轴旋转机构以及固定于x轴旋转机构处的产品沿y轴方向移动,从而实现产品在上下料位置和检测位置之间的稳定移动,值得注意地,本实用新型中的移动装载机构为单边设置,故而能够使得整个平台主体的结构更加紧凑,从而实现产品小型化,进而更好地适用于一些空间有限的工作环境。此外,通过夹持位能够较佳地将产品固定在旋转板上并且通过绕y轴方向转动设置的夹持位能够较佳地实现产品在y轴旋转方向上的角度调整,从而较佳地实现产品处不同部位的通用检测。The y-axis moving mechanism can preferably drive the x-axis rotating mechanism and the product fixed at the x-axis rotating mechanism to move along the y-axis direction, so as to realize the stable movement of the product between the loading and unloading position and the detection position. It is worth noting that this The mobile loading mechanism in the utility model is set on one side, so the structure of the whole platform body can be made more compact, thereby realizing the miniaturization of the product, and thus better suitable for some working environments with limited space. In addition, the product can be preferably fixed on the rotating plate through the clamping position, and the angle adjustment of the product in the y-axis rotation direction can be preferably realized by rotating the clamping position around the y-axis direction, so as to better realize General inspection of different parts of the product.
进一步地,夹持位被设置于绕x轴方向转动的旋转板处,故而旋转板能够带动夹持位以及夹持位处的产品进行绕x轴方向的转动,故而能够实现产品在x轴旋转方向上的角度调整,进而配合前述y轴方向上的旋转使得产品在空间中的形态调整具有更大的可调整范围,从而能够较佳地配合不同待检产品的不同检测部位进行调整;具有较佳的产品通用性和检测柔性。Further, the clamping position is set at the rotating plate that rotates around the x-axis direction, so the rotating plate can drive the clamping position and the product at the clamping position to rotate around the x-axis direction, so the product can be rotated on the x-axis Angle adjustment in the direction, and then combined with the aforementioned rotation in the y-axis direction, the shape adjustment of the product in space has a larger adjustable range, so that it can better adjust to different detection parts of different products to be inspected; Excellent product versatility and detection flexibility.
作为优选,y轴移动机构包括沿y轴方向布置的y轴直线电机以及y轴直线导轨,y轴直线导轨对称布置于y轴直线电机的两侧;y轴直线导轨处设有用于安装U形架的y轴移动板,y轴直线电机驱动移动板沿y轴直线导轨移动;U形架沿x轴方向布置安装于y轴移动板的上表面处且随之沿y轴方向移动;U形架x轴方向两端的竖板之间安装有前述旋转板,旋转板的一端与设于U形架一端竖板外壁处x轴伺服电机的输出端相连接,另一端通过轴承与U形架另一端竖板转动连接。Preferably, the y-axis moving mechanism includes a y-axis linear motor and a y-axis linear guide rail arranged along the y-axis direction, and the y-axis linear guide rail is symmetrically arranged on both sides of the y-axis linear motor; the y-axis linear guide rail is provided with a U-shaped The y-axis moving plate of the frame, the y-axis linear motor drives the moving plate to move along the y-axis linear guide rail; the U-shaped frame is arranged and installed on the upper surface of the y-axis moving plate along the x-axis direction and moves along the y-axis direction; the U-shaped The above-mentioned rotating plate is installed between the vertical plates at the two ends of the frame in the x-axis direction. One end of the rotating plate is connected to the output end of the x-axis servo motor on the outer wall of the vertical plate at one end of the U-shaped frame, and the other end is connected to the other end of the U-shaped frame through a bearing. One end riser is connected by rotation.
通过y轴直线电机和y轴直线导轨能够较佳地保证y轴移动板沿y轴方向的稳定移动。具体说明地,y轴直线电机可以保持较高位置精度的同时较方便地通过调节电压、频率等来实现不同的工作速率,从而适用于不同产品的不同检测需要,进而实现平台主体对于不同产品的通用化使用。The stable movement of the y-axis moving plate along the y-axis direction can be better ensured by the y-axis linear motor and the y-axis linear guide rail. Specifically, the y-axis linear motor can maintain high position accuracy and at the same time realize different working speeds by adjusting voltage and frequency more conveniently, so that it is suitable for different detection needs of different products, and then realizes the platform main body for different products. General use.
此外,通过x轴伺服电机能够较佳地驱动和控制旋转板以及固定于旋转板处夹持位的产品沿x轴方向转动,从而较稳定地实现产品位于检测位置时的绕x轴方向的位置角度调整。In addition, the x-axis servo motor can better drive and control the rotating plate and the product fixed at the clamping position on the rotating plate to rotate along the x-axis direction, so as to achieve a more stable position around the x-axis direction when the product is at the detection position Angle adjustment.
作为优选,旋转板沿x轴方向间隔布置有五个y轴伺服电机,各个夹持位分别设置于各个y轴伺服电机的输出端处且绕y轴转动;沿x轴方向排列的五个夹持位依次形成用于固定产品并接受视觉检测机构检测的第一工位至第五工位。Preferably, the rotating plate is arranged with five y-axis servo motors at intervals along the x-axis direction, and each clamping position is respectively set at the output end of each y-axis servo motor and rotates around the y-axis; five clamps arranged along the x-axis direction The holding positions sequentially form the first station to the fifth station for fixing the product and accepting the inspection of the visual inspection mechanism.
通过y轴伺服电机能够稳定地驱动夹持位以及固定于夹持位处的产品绕y轴方向的转动,从而更好地配合视觉检测机构对待检产品进行检测。此外,值得注意地是,本实用新型中,第一工位至第五工位分别通过各自独立的y轴伺服电机进行驱动,从而使得不同工位处的产品能够相互独立地绕y轴方向转动;通过这样地相互独立的工位设置能够使得视觉检测机构在进行检测时,不同工位处的产品能够根据各自工位处产品的检测需要调整至相应的检测角度,从而保证了本实用新型中的平台主体能够更灵活地适用于多种需求不同的检测工况中,具有较佳的通用性。The y-axis servo motor can stably drive the clamping position and the rotation of the product fixed at the clamping position around the y-axis direction, so as to better cooperate with the visual inspection mechanism to detect the product to be inspected. In addition, it is worth noting that in the utility model, the first station to the fifth station are respectively driven by independent y-axis servo motors, so that the products at different stations can rotate around the y-axis direction independently of each other ; Through such mutually independent station settings, the visual inspection mechanism can be adjusted to the corresponding detection angle according to the detection needs of the products at different stations when the visual inspection mechanism is detecting, thereby ensuring the The main body of the platform can be more flexibly applied to a variety of testing conditions with different requirements, and has better versatility.
作为优选,视觉检测机构包括用于装配视觉检测相机并驱动视觉检测相机沿z轴方向移动以调整拍摄焦距的z轴移动机构,还包括用于驱动z轴移动机构沿x轴方向移动的x轴移动机构;x轴移动机构沿x轴方向布置于安装架处,z轴移动机构沿z轴方向安装在x轴移动机构处,视觉检测相机通过z轴移动机构跟随x轴移动机构沿x轴方向运动时的移动路径下方形成视觉检测相机的拍摄检测区域,第一工位至第五工位均被覆盖于拍摄检测区域之内。Preferably, the visual inspection mechanism includes a z-axis moving mechanism for assembling the visual inspection camera and driving the visual inspection camera to move along the z-axis direction to adjust the shooting focus, and also includes an x-axis moving mechanism for driving the z-axis moving mechanism to move along the x-axis direction Moving mechanism; the x-axis moving mechanism is arranged at the mounting frame along the x-axis direction, the z-axis moving mechanism is installed at the x-axis moving mechanism along the z-axis direction, and the visual inspection camera follows the x-axis moving mechanism along the x-axis direction through the z-axis moving mechanism The shooting and detection area of the visual inspection camera is formed under the moving path during movement, and the first station to the fifth station are all covered in the shooting and detection area.
通过x轴移动机构能够较佳地稳定带动z轴移动机构以及视觉检测相机沿x轴方向移动,从而能够通过相关控制装置对x轴移动机构沿x轴方向的移动进行控制以实现视觉检测相机对于第一工位至第五工位的循环往复检测,同时z轴移动机构还能够根据不同工位处产品的不同检测需要驱动视觉检测相机沿z轴移动以调整相机拍摄焦距从而实现更好的拍摄检测效果。The x-axis moving mechanism can preferably stably drive the z-axis moving mechanism and the visual detection camera to move along the x-axis direction, so that the movement of the x-axis moving mechanism along the x-axis direction can be controlled by the relevant control device to realize the visual detection camera. Circular detection from the first station to the fifth station, at the same time, the z-axis moving mechanism can also drive the visual inspection camera to move along the z-axis according to the different inspection needs of products at different stations to adjust the focal length of the camera to achieve better shooting Detection effect.
作为优选,x轴移动机构包括沿x轴方向布置与安装架处的x轴直线导轨和x轴直线电机,还包括通过x轴直线电机驱动沿x轴方向与x轴直线导轨滑动配合的x轴移动板;z轴移动机构布置安装在x轴移动板处。Preferably, the x-axis moving mechanism includes an x-axis linear guide rail and an x-axis linear motor arranged at the mounting frame along the x-axis direction, and also includes an x-axis slidingly fitted with the x-axis linear guide rail along the x-axis direction driven by the x-axis linear motor The moving plate; the z-axis moving mechanism is arranged and installed at the x-axis moving plate.
通过x轴直线电机和x轴直线导轨能够确保x轴移动板以及z轴移动移动沿x轴方向的稳定移动。具体说明地,x轴直线电机也能够更加方便地调整移动速度以适用于不同产品的不同检测需要。The x-axis linear motor and the x-axis linear guide rail can ensure the stable movement of the x-axis moving plate and the z-axis moving along the x-axis direction. Specifically, the x-axis linear motor can also adjust the moving speed more conveniently so as to be suitable for different detection needs of different products.
作为优选,z轴移动机构包括沿z轴方向布置安装于x轴移动板处的z轴安装板,z轴安装板处沿z轴方向设置有z轴直线导轨和z轴滚珠丝杆,z轴直线导轨处设有与之滑动配合的z轴滑块,z轴滚珠丝杆连接有z轴伺服电机,z轴伺服电机通过z轴滚珠丝杆以驱动z轴滑块沿z轴直线导轨滑动的z轴伺服电机;z轴滑块处设有随之沿z轴方向移动的z轴相机安装板,z轴相机安装板处设有用于安装视觉检测相机的相机安装位。Preferably, the z-axis moving mechanism includes a z-axis mounting plate installed on the x-axis moving plate along the z-axis direction, and a z-axis linear guide rail and a z-axis ball screw are arranged on the z-axis mounting plate along the z-axis direction, and the z-axis The linear guide rail is provided with a z-axis slider that slides and cooperates with it. The z-axis ball screw is connected to a z-axis servo motor. The z-axis servo motor drives the z-axis slider to slide along the z-axis linear guide through the z-axis ball screw. A z-axis servo motor; the z-axis slider is provided with a z-axis camera mounting plate that moves along the z-axis direction, and the z-axis camera mounting plate is provided with a camera mounting position for installing a visual inspection camera.
附图说明Description of drawings
图1为实施例1中的平台主体的结构示意图;Fig. 1 is the structural representation of the platform main body in embodiment 1;
图2为实施例1中的水平平台和移动装载机构的结构示意图;Fig. 2 is the structural representation of horizontal platform and mobile loading mechanism in embodiment 1;
图3为实施例1中的水平平台、y轴移动结构和U形架的结构示意图;Fig. 3 is the structural representation of horizontal platform, y-axis moving structure and U-shaped frame in embodiment 1;
图4为实施例1中的U形架和x轴旋转机构的结构示意图;Fig. 4 is the structural representation of U-shaped frame and x-axis rotating mechanism in embodiment 1;
图5为实施例1中的安装架和视觉检测机构的结构示意图;Fig. 5 is the structural representation of mounting frame and visual detection mechanism in embodiment 1;
图6为实施例1中的安装架和x轴移动机构的结构示意图;FIG. 6 is a schematic structural view of the mounting frame and the x-axis moving mechanism in Embodiment 1;
图7为实施例1中的z轴移动机构的结构示意图;FIG. 7 is a schematic structural view of the z-axis moving mechanism in Embodiment 1;
具体实施方式Detailed ways
为进一步了解本实用新型的内容,结合附图和实施例对本实用新型作详细描述。应当理解的是,实施例仅仅是对本实用新型进行解释而并非限定。In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings and embodiments. It should be understood that the embodiments are only for explaining the present utility model rather than limiting it.
实施例1Example 1
如图1-7所示,本实施例提供了一种视觉检测通用平台,其包括平台主体100,平台主体100包括水平布置的水平平台110和竖直布置于水平平台110处的安装架120;水平平台110处设有用于装载产品以及调整产品角度位置的移动装载机构130;安装架120处设有位于移动装载机构130上方用于对产品进行视觉检测的视觉检测机构140。As shown in Figures 1-7, the present embodiment provides a general platform for visual inspection, which includes a platform
具体地,通过本实施例中的移动装载机构130能够较佳地完成待检产品在上下料位置和检测位置之间的移动运输;此外,当待检产品通过移动装载机构130移动至检测位置时,移动装载机构130能够配合视觉检测机构140的检测需要对待检产品的角度位置进行实时调整;从而能够实现更好的检测效果以及保证较高的缺陷检测准确率。Specifically, the mobile transportation of the product to be inspected between the loading and unloading position and the detection position can be preferably completed through the
本实施例中,水平平台110的长度方向和宽度方向分别作为平台主体100所处空间直角坐标系的x轴和y轴方向,竖直方向作为z轴方向。本实施例中,如图2,移动装载机构130包括x轴旋转机构132和用于驱动x轴旋转机构132沿y轴方向移动的y轴移动机构131;y轴移动机构131沿y轴方向设置于安装平台的上表面处,如图4,x轴旋转机构132包括通过U形架210沿x轴方向安装于y轴移动机构131上侧的旋转板1321,旋转板1321处沿x轴方向间隔设有多个与其活动连接的用于夹持产品的夹持位;夹持位相对于旋转板1321绕y轴方向转动;旋转板1321相对于安装板绕x轴方向转动。In this embodiment, the length direction and the width direction of the
可以理解地,y轴移动机构131能够较佳地驱动x轴旋转机构132以及固定于x轴旋转机构132处的产品沿y轴方向移动,从而实现产品在上下料位置和检测位置之间的稳定移动,值得注意地,本实施例中的移动装载机构130为单边设置,故而能够使得整个平台主体100的结构更加紧凑,从而实现产品小型化,进而更好地适用于一些空间有限的工作环境。此外,通过夹持位能够较佳地将产品固定在旋转板1321上并且通过绕y轴方向转动设置的夹持位能够较佳地实现产品在y轴旋转方向上的角度调整,从而较佳地实现产品处不同部位的通用检测。It can be understood that the y-
进一步地,夹持位被设置于绕x轴方向转动的旋转板1321处,故而旋转板1321能够带动夹持位以及夹持位处的产品进行绕x轴方向的转动,故而能够实现产品在x轴旋转方向上的角度调整,进而配合前述y轴方向上的旋转使得产品在空间中的形态调整具有更大的可调整范围,从而能够较佳地配合不同待检产品的不同检测部位进行调整;具有较佳的产品通用性和检测柔性。Further, the clamping position is set at the rotating
具体地,结合图2到图4,y轴移动机构131包括沿y轴方向布置的y轴直线电机1312以及y轴直线导轨1311,y轴直线导轨1311对称布置于y轴直线电机1312的两侧;y轴直线导轨1311处设有用于安装U形架210的y轴移动板1313,y轴直线电机1312驱动移动板沿y轴直线导轨1311移动;U形架210沿x轴方向布置安装于y轴移动板1313的上表面处且随之沿y轴方向移动;U形架210x轴方向两端的竖板211之间安装有前述旋转板1321,旋转板1321的一端与设于U形架210一端竖板211外壁处x轴伺服电机1322的输出端相连接,另一端通过轴承与U形架210另一端竖板211转动连接。Specifically, referring to FIG. 2 to FIG. 4, the y-
可以理解地,通过y轴直线电机1312和y轴直线导轨1311能够较佳地保证y轴移动板1313沿y轴方向的稳定移动。具体说明地,y轴直线电机1312可以保持较高位置精度的同时较方便地通过调节电压、频率等来实现不同的工作速率,从而适用于不同产品的不同检测需要,进而实现平台主体100对于不同产品的通用化使用。It can be understood that the stable movement of the y-
此外,通过x轴伺服电机1322能够较佳地驱动和控制旋转板1321以及固定于旋转板1321处夹持位的产品沿x轴方向转动,从而较稳定地实现产品位于检测位置时的绕x轴方向的位置角度调整。In addition, the
进一步地,结合图4,旋转板1321沿x轴方向间隔布置有五个y轴伺服电机1323,各个夹持位分别设置于各个y轴伺服电机1323的输出端处且绕y轴转动;沿x轴方向排列的五个夹持位依次形成用于固定产品并接受视觉检测机构140检测的第一工位至第五工位。Further, with reference to FIG. 4 , five y-
具体说明地,通过y轴伺服电机1323能够稳定地驱动夹持位以及固定于夹持位处的产品绕y轴方向的转动,从而更好地配合视觉检测机构140对待检产品进行检测。此外,值得注意地是,本实施例中,第一工位至第五工位分别通过各自独立的y轴伺服电机1323进行驱动,从而使得不同工位处的产品能够相互独立地绕y轴方向转动;通过这样地相互独立的工位设置能够使得视觉检测机构140在进行检测时,不同工位处的产品能够根据各自工位处产品的检测需要调整至相应的检测角度,从而保证了本实施例中的平台主体100能够更灵活地适用于多种需求不同的检测工况中,具有较佳的通用性。Specifically, the y-
本实施例中,结合图5、图6和图7,视觉检测机构140包括用于装配视觉检测相机并驱动视觉检测相机沿z轴方向移动以调整拍摄焦距的z轴移动机构142,还包括用于驱动z轴移动机构142沿x轴方向移动的x轴移动机构141;x轴移动机构141沿x轴方向布置于安装架120处,z轴移动机构142沿z轴方向安装在x轴移动机构141处,视觉检测相机通过z轴移动机构142跟随x轴移动机构141沿x轴方向运动时的移动路径下方形成视觉检测相机的拍摄检测区域,第一工位至第五工位均被覆盖于拍摄检测区域之内。In this embodiment, with reference to Fig. 5, Fig. 6 and Fig. 7, the
可以理解地,通过x轴移动机构141能够较佳地稳定带动z轴移动机构142以及视觉检测相机沿x轴方向移动,从而能够通过相关控制装置对x轴移动机构141沿x轴方向的移动进行控制以实现视觉检测相机对于第一工位至第五工位的循环往复检测,同时z轴移动机构142还能够根据不同工位处产品的不同检测需要驱动视觉检测相机沿z轴移动以调整相机拍摄焦距从而实现更好的拍摄检测效果。It can be understood that the
此外,本实施例中的第一工位至第五工位均通过同一视觉检测相机进行检测,通过这样的设定能够较佳地减少成本;一方面,相较于每个工位均配备相应的相机,单个相机的花费较少;另一方面,若采用多个相机分别对多个工位进行检测,检测人员在对相机进行装配时,必须精确地保持各个相机之间的间距与各个工位之间的间隔保持一致,不然可能导致相机的拍摄区域与工位之间出现偏差的情况;故而多个相机的装配调试成本以及精度需求较高,在实际的检测过程中,全程无差错顺利进行的难度较大,难以适用于一些调试装配能力有限的检测人员,通用性较差;并且,多个相机均需要各自配备有相应焦距调整机构,这样的话可能导致整个装置的结构不够紧凑,并且也会导致整个装置的操作控制较为繁杂。In addition, the first station to the fifth station in this embodiment are all inspected by the same visual inspection camera, and the cost can be better reduced through such a setting; on the one hand, compared with each station equipped with corresponding The cost of a single camera is less; on the other hand, if multiple cameras are used to inspect multiple stations, the inspector must accurately maintain the distance between each camera and each station when assembling the cameras. The distance between the positions should be consistent, otherwise it may cause deviation between the shooting area of the camera and the position; therefore, the assembly and debugging costs of multiple cameras and the accuracy requirements are high. In the actual detection process, the whole process is error-free and smooth. It is difficult to carry out, it is difficult to apply to some inspectors with limited debugging and assembly ability, and the versatility is poor; moreover, multiple cameras need to be equipped with corresponding focal length adjustment mechanisms, which may lead to the structure of the entire device being not compact enough, and Also can cause the operation control of whole device to be comparatively complicated.
具体地,其中,如图6,x轴移动机构141包括沿x轴方向布置与安装架120处的x轴直线导轨1411和x轴直线电机1412,还包括通过x轴直线电机1412驱动沿x轴方向与x轴直线导轨1411滑动配合的x轴移动板1413;z轴移动机构142布置安装在x轴移动板1413处。Specifically, wherein, as shown in FIG. 6 , the
可以理解地,通过x轴直线电机1412和x轴直线导轨1411能够确保x轴移动板1413以及z轴移动移动沿x轴方向的稳定移动。具体说明地,x轴直线电机1412也能够更加方便地调整移动速度以适用于不同产品的不同检测需要。It can be understood that the
进一步地,如图7,z轴移动机构142包括沿z轴方向布置安装于x轴移动板1413处的z轴安装板1421,z轴安装板1421处沿z轴方向设置有z轴直线导轨1422和z轴滚珠丝杆1423,z轴直线导轨1422处设有与之滑动配合的z轴滑块,z轴滚珠丝杆1423连接有z轴伺服电机1424,z轴伺服电机1424通过z轴滚珠丝杆1423以驱动z轴滑块沿z轴直线导轨1422滑动的z轴伺服电机1424;z轴滑块处设有随之沿z轴方向移动的z轴相机安装板1425,z轴相机安装板1425处设有用于安装视觉检测相机的相机安装位。Further, as shown in FIG. 7 , the z-
具体地,通过z轴直线导轨1422和z轴滚珠丝杆1423能够较佳地实现z轴相机安装板1425以及视觉检测相机沿z轴方向的平稳运动,从而实现对于视觉检测相机拍摄焦距的有效调节,进而确保拍摄检测结果的准确性。Specifically, through the z-axis
此外,z轴相机安装板1425处还能够根据不同的产品所需配备不同的辅助工具,如点胶装置或打螺丝装置等;视觉检测所需的光源可以用现有型号去组合以实现复合打光效果。In addition, the z-axis
总的来说,位于各个工位处的产品首先能够通过y轴伺服电机1323绕y轴转动以具有y轴旋转方向的自由度。并且,各个工位又位于旋转板1321上并能够随之旋转板1321通过x轴伺服电机1322绕x轴转动从而具有x轴旋转方向上的自由度;同时,旋转板1321又设于y轴移动板1313处并能够随之沿y轴方向移动,故而位于各个工位处的产品具有y轴旋转方向、y轴移动方向和x轴旋转方向三个方向上的自由度。进一步地,视觉检测相机能够随z轴相机安装板1425沿z轴方向移动,并且,视觉检测相机还能够跟随x轴移动板1413沿x轴方向移动,因此,视觉检测相机具有z轴方向移动和x轴方向移动的自由度。可以理解地,本实施例中平台主体100处的产品和视觉检测相机总共具有五个轴向上的自由度,由于产品多面体和曲面加工一般使用五轴以上联动机床加工,故而本实施例中的平台主体100能够在实现设备小型化、产品通用化、检测柔性化和成本节省化的同时进行高精度的五轴运动,从而较佳地兼容各种产品全部检测面复合打光和快速拍照的运动自由度要求。In general, the products located at each station can firstly be rotated around the y-axis by the y-
实施例2Example 2
本实施例提供一种基于实施例1中平台主体100的视觉检测方法,其包括以下步骤:This embodiment provides a visual detection method based on the
第一步:将同一批待检产品逐个固定安装于第一工位至第五工位处并保持一致的初始状态,并通过y轴移动机构131移动至视觉检测相机的拍摄检测区域内;Step 1: Fix and install the same batch of products to be inspected one by one at the first station to the fifth station and maintain a consistent initial state, and move to the shooting detection area of the visual inspection camera through the y-
第二步:通过x轴伺服电机1322驱动旋转板1321以及各个工位处的产品沿x轴旋转方向旋转,直至各个产品所需检测的第一检测部位正对上方以等待视觉检测相机进行视觉检测。Step 2: Drive the
第三步:x轴直线电机1412驱动x轴移动板1413以及视觉检测相机沿x轴方向移动,同时视觉检测相机依次对第一工位至第五工位处的产品进行视觉检测;其中,当视觉检测相机对第一工位处的产品检测完成后视觉检测相机移动至第二工位,此时,第一工位处的产品便通过y轴伺服电机1323的驱动下绕y轴旋转至所需检测的第二检测部位正对上方以等待视觉检测相机的视觉检测;后续的第二工位至第五工位同上述流程;Step 3: The x-axis
第四步:视觉检测相机在对第五工位处产品的第一检测部位检测完成后,通过x轴伺服电机1322移动至第一工位上方以开始逐个从第一工位至第五工位对产品的第二检测部位进行检测,由于第二检测部位和第一检测部位检测时所合配的拍摄焦距可能存在差异,在对第一工位处的产品第二检测部位检测前,检测人员可以通过z轴移动机构142驱动视觉检测相机沿z轴方向移动以调整拍摄焦距。Step 4: After the visual inspection camera completes the detection of the first detection part of the product at the fifth station, it moves above the first station through the
第五步:重复前述第三步和第四步,根据实际的检测需要对同一x轴旋转角度下,产品位于不同y轴旋转角度下的检测部位进行检测;Step 5: Repeat the aforementioned steps 3 and 4, according to the actual detection needs, detect the detection parts of the product at different y-axis rotation angles under the same x-axis rotation angle;
第六步:通过x轴伺服电机1322驱动旋转板1321以使旋转板1321以及各个工位处产品绕x轴方向的旋转位置改变,再重复前述第三步至第五步以对产品位于更多角度形态下的检测部位进行检测。Step 6: Drive the
通过上述视觉检测方法能够稳定高效地对产品所需检测的多个检测部位进行视觉检测分析,具有较高的检测效率和检测速度。Through the above-mentioned visual detection method, it is possible to stably and efficiently perform visual detection and analysis on multiple detection parts required to be detected by the product, and has high detection efficiency and detection speed.
实施例3Example 3
本实施例提供一种基于实施例1中平台主体100的用于手机中框的视觉检测方法,其包括以下步骤:This embodiment provides a visual detection method for the middle frame of a mobile phone based on the platform
第一步:将待检测的手机中框上料固定于第一工位至第五工位处;Step 1: Fix the middle frame of the mobile phone to be tested at the first station to the fifth station;
第二步:视觉检测相机移动至第一工位,拍平面图,根据模板识别型号、缺陷和尺寸测量,然后完成第二到第五工位产品平面检测;Step 2: The visual inspection camera moves to the first station, takes a plan view, identifies the model, defect and size measurement according to the template, and then completes the product plane inspection at the second to fifth stations;
第三步:x轴伺服电机1322选择90度,将外侧侧边正对视觉检测相机,视觉检测相机移动到第一工位,检测该型号外侧第一侧边缺陷和尺寸测量;完成后相机移动到第二工位,检测该型号外侧第一侧边(由于不同型号产品尺寸有差异,相机需要下降微调),同时第一工位移动到外侧第二侧边;按前述完成第三到第五工位的第一侧边,同时第二到第四工位移动到第二侧边;Step 3: The
第四步:视觉检测相机移动到第一工位,完成该工位第二侧边检测,第五工位同时移动到外侧第二侧边;视觉检测相机移动到第二工位,完成该工位外侧第二侧边检测,第一工位移动到外侧第三侧边;按前述完成所有工位外侧4个侧边和4个圆角检测;Step 4: The visual inspection camera moves to the first station to complete the inspection of the second side of the station, and the fifth station moves to the second outer side at the same time; the visual inspection camera moves to the second station to complete the inspection The second side outside the station is detected, and the first station is moved to the third side outside; complete the detection of the four sides and four rounded corners outside all stations as described above;
第五步:x轴伺服电机1322驱动旋转板1321选择一个角度,将第一工位的内侧第一侧边正对相机检测;Step 5: The
第六步:按前述完成所有工位内侧所有4个侧边和4个圆角检测。在内侧检测过程中不同型号产品通过U形架210微调角度应对不同斜面角度。可根据实际需要在每个边检测结果后加点胶,打螺丝等动作。Step 6: Complete the detection of all 4 sides and 4 rounded corners inside all stations as described above. During the inner detection process, different types of products respond to different slope angles through fine-tuning angles of the
通过上述检测方法能够实现仅通过一个相机便可以对于手机中框的各个侧边和圆角进行视觉检测,结构简单紧凑,同时,因为直线电机速度可以到每秒50mm,旋转电机可到每秒90度,相对手机尺寸来说,2秒内走完全程,从而能够实现较高的检测速度。Through the above detection method, it is possible to visually detect the sides and rounded corners of the middle frame of the mobile phone with only one camera, and the structure is simple and compact. Compared with the size of the mobile phone, the whole journey can be completed within 2 seconds, so that a higher detection speed can be achieved.
容易理解的是,本领域技术人员在本申请提供的一个或几个实施例的基础上,可以对本申请的实施例进行结合、拆分、重组等得到其他实施例,这些实施例均没有超出本申请的保护范围。It is easy to understand that, on the basis of one or several embodiments provided by this application, those skilled in the art can combine, split, recombine, etc., the embodiments of this application to obtain other embodiments, and these embodiments do not exceed the scope of this application. The scope of protection applied for.
以上示意性的对本实用新型及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The above schematically describes the utility model and its implementation, which is not restrictive, and what is shown in the accompanying drawings is only one implementation of the utility model, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by it, without departing from the purpose of the invention of the utility model, without creatively designing a structural mode and embodiment similar to the technical solution, it shall belong to the utility model protected range.
总之,以上所述仅为本实用新型的较佳实施例,凡依本实用新型申请专利范围所作的均等变化与修饰,皆应属本实用新型专利的涵盖范围。In a word, the above descriptions are only preferred embodiments of the utility model, and all equal changes and modifications made according to the scope of the patent application of the utility model shall fall within the coverage of the utility model patent.
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