CN219265468U - Automatic batching and weighing device - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及一种自动配料称重装置,属于玻璃生产技术领域。The utility model relates to an automatic batching and weighing device, which belongs to the technical field of glass production.
背景技术Background technique
现有技术中,在制备玻璃的原料中,除了基础成分石英砂,还会加入其它物质,通过控制原料中各个成分的配比,来制备不同性能的玻璃;例如,通过控制氧化铁的含量,来控制玻璃的颜色为茶色;通过控制碱金属以及碱土金属的配比,来制备中性硼硅玻璃。且通过硒粉与钴粉,对玻璃液进行物理脱色,在玻璃中形成互补色,是玻璃对可见光的各个波段全面均匀地吸收,最后使得玻璃的颜色为灰白色。首先需要将钴粉和硒粉与其他原料共同加入到混料机中,再将配合料经自动加料机加入电炉内,电炉对配合料进行加热熔化。In the prior art, in addition to the basic component of quartz sand, other substances are added to the raw materials for preparing glass, and glass with different properties can be prepared by controlling the ratio of each component in the raw materials; for example, by controlling the content of iron oxide, To control the color of the glass to brown; by controlling the ratio of alkali metal and alkaline earth metal, to prepare neutral borosilicate glass. And through the selenium powder and cobalt powder, the glass liquid is physically decolorized, and complementary colors are formed in the glass, so that the glass absorbs all bands of visible light comprehensively and evenly, and finally makes the color of the glass grayish white. First, the cobalt powder and selenium powder need to be added to the mixer together with other raw materials, and then the batch materials are added into the electric furnace through the automatic feeder, and the electric furnace heats and melts the batch materials.
目前技术考虑不全面,具有以下弊端:现有技术中固体粉末在配比时都需要使用到粉末流量计或人工称量,导致在进行配比时,硒粉和钴粉配比测量不够准确。The current technical considerations are not comprehensive and have the following disadvantages: in the prior art, powder flowmeters or manual weighing are required for the proportioning of solid powders, resulting in inaccurate measurement of the proportioning of selenium powder and cobalt powder during the proportioning.
亟待一种自动配料称重装置,先控制电磁振动给料机A工作,将第一料仓内的硒粉转移至称重仓中称量,再控制电磁振动给料机B工作,将第二料仓中的钴粉转移至称重仓中称量,两次添加的总重量减去添加硒粉的重量,就是添加钴粉的重量,利用称重仓称重按需添加硒粉和钴粉,保证硒粉和钴粉配比测量的准确性,最后控制出料闸门机构开启,将称重仓中的物料共同转移至混料机中。There is an urgent need for an automatic batching and weighing device, which first controls the operation of the electromagnetic vibration feeder A, transfers the selenium powder in the first material bin to the weighing bin for weighing, and then controls the operation of the electromagnetic vibration feeder B to transfer the second material The cobalt powder in the bin is transferred to the weighing bin for weighing. The total weight of the two additions minus the weight of the added selenium powder is the weight of the added cobalt powder. Use the weighing bin to add selenium powder and cobalt powder as needed to ensure that the selenium powder Cobalt powder and cobalt powder ratio measurement accuracy, and finally control the opening of the discharge gate mechanism, and transfer the materials in the weighing bin to the mixer together.
实用新型内容Utility model content
为解决上述问题之一,根据以上现有技术中的不足,本实用新型要解决的技术问题是:如何实现先控制电磁振动给料机A工作,将第一料仓内的硒粉转移至称重仓中称量,再控制电磁振动给料机B工作,将第二料仓中的钴粉转移至称重仓中称量,两次添加的总重量减去添加硒粉的重量,就是添加钴粉的重量,利用称重仓称重按需添加硒粉和钴粉,保证硒粉和钴粉配比测量的准确性,最后控制出料闸门机构开启,将称重仓中的物料共同转移至混料机中,为此提供一种自动配料称重装置。In order to solve one of the above-mentioned problems, according to the deficiencies in the above prior art, the technical problem to be solved by the utility model is: how to realize the work of controlling the electromagnetic vibration feeder A first, and transfer the selenium powder in the first feed bin to the weighing machine. Weigh in the heavy bin, and then control the electromagnetic vibrating feeder B to work, transfer the cobalt powder in the second bin to the weighing bin for weighing, the total weight of the two additions minus the weight of the added selenium powder is the addition of cobalt powder Use the weighing bin to weigh and add selenium powder and cobalt powder as needed to ensure the accuracy of the ratio measurement of selenium powder and cobalt powder. Finally, control the opening of the discharge gate mechanism and transfer the materials in the weighing bin to the mixer. Among them, an automatic batching and weighing device is provided for this purpose.
本实用新型所述的自动配料称重装置,其特征在于,包括支撑在称重料仓楼板上的支撑架和固定在支撑架上的第一料仓和第二料仓,所述第一料仓底部的出料口A处安装有用于承接第一料仓出料的电磁振动给料机A,所述第二料仓底部的出料口B处安装有用于承接第二料仓出料的电磁振动给料机B,所述电磁振动给料机A与电磁振动给料机B相对设置,两者的出料口相互靠近设置,且在电磁振动给料机A的出料口C和电磁振动给料机B的出料口D下方设置有承接电磁振动给料机A及电磁振动给料机B出料的称重仓,称重仓的底部开口处安装有用以控制下料开闭的出料闸门机构,称重仓的底部开口处于混料机入料口的上方。The automatic batching and weighing device described in the utility model is characterized in that it includes a support frame supported on the floor of the weighing silo and a first silo and a second silo fixed on the support frame, the first material The discharge port A at the bottom of the silo is installed with an electromagnetic vibrating feeder A for receiving the discharge from the first silo, and the discharge port B at the bottom of the second silo is installed with a feeder A for receiving the discharge from the second silo. Electromagnetic vibrating feeder B, the electromagnetic vibrating feeder A and electromagnetic vibrating feeder B are arranged oppositely, the discharge ports of the two are arranged close to each other, and the discharge port C of the electromagnetic vibrating feeder A and the electromagnetic vibrating feeder Below the discharge port D of the vibrating feeder B, there is a weighing bin that accepts the discharge of the electromagnetic vibrating feeder A and the electromagnetic vibrating feeder B. The bottom opening of the weighing bin is installed with a discharge device to control the opening and closing of the feeding. The gate mechanism, the bottom opening of the weighing bin is above the material inlet of the mixer.
在第一料仓中储存硒粉,在第二料仓中存储钴粉,先控制电磁振动给料机A工作,将第一料仓内的硒粉转移至称重仓中称量,再控制电磁振动给料机B工作,将第二料仓中的钴粉转移至称重仓中称量,两次添加的总重量减去添加硒粉的重量,就是添加钴粉的重量,利用称重仓称重按需添加硒粉和钴粉,保证硒粉和钴粉配比测量的准确性,最后控制出料闸门机构开启,将称重仓中的物料共同转移至混料机中。Store selenium powder in the first silo and store cobalt powder in the second silo, first control the electromagnetic vibrating feeder A to work, transfer the selenium powder in the first silo to the weighing silo for weighing, and then control the electromagnetic vibrating feeder A to work. The vibrating feeder B is working, and the cobalt powder in the second silo is transferred to the weighing bin for weighing. The total weight of the two additions minus the weight of the added selenium powder is the weight of the added cobalt powder, which is weighed in the weighing bin Add selenium powder and cobalt powder as needed to ensure the accuracy of the ratio measurement of selenium powder and cobalt powder, and finally control the opening of the discharge gate mechanism to transfer the materials in the weighing bin to the mixer.
优选地,所述电磁振动给料机A包括处于第一料仓底部出料口A下方的给料机料仓本体,所述给料机料仓本体的尾部安装有电磁振动器,所述给料机料仓本体、电磁振动器通过前减震悬挂组件、后减震悬挂组件悬挂在支撑架上。Preferably, the electromagnetic vibrating feeder A includes a feeder silo body below the outlet A at the bottom of the first silo, an electromagnetic vibrator is installed at the tail of the feeder silo body, and the feeder The feeder bin body and the electromagnetic vibrator are suspended on the support frame through the front shock-absorbing suspension assembly and the rear shock-absorbing suspension assembly.
优选地,所述给料机料仓本体的两侧壁均等距固定有加强筋,增强结构强度。Preferably, both side walls of the feeder silo body are fixed with reinforcing ribs at equal distances to enhance the structural strength.
优选地,所述给料机料仓本体远离电磁振动器的一侧壁开设有电磁振动给料机A的出料口C。Preferably, an outlet C of the electromagnetic vibrating feeder A is opened on a side wall of the feeder bin body away from the electromagnetic vibrator.
优选地,所述称重仓固定连接在称重料仓楼板上,称重仓的中上部外壁上设有法兰,称重仓上的法兰下面设置称重传感器,称重传感器支撑在称重仓上口的法兰下面与称重料仓楼板之间。Preferably, the weighing bin is fixedly connected to the weighing bin floor, a flange is provided on the outer wall of the middle and upper part of the weighing bin, and a weighing sensor is arranged under the flange on the weighing bin, and the weighing sensor is supported on the upper opening of the weighing bin Between the underside of the flange and the floor of the weighing silo.
优选地,所述称重仓包括由其进料口至其中上部渐缩的漏斗状进料通道,和由所述漏斗状进料通道底部至其出料口等大的下料通道。Preferably, the weighing bin includes a funnel-shaped feed channel that tapers from its feed inlet to its upper part, and a discharge channel that is equal in size from the bottom of the funnel-shaped feed channel to its discharge port.
优选地,所述出料闸门机构包括安装在称重仓上的出料闸门和翻转驱动气缸,控制所述翻转驱动气缸带动所述出料闸门转动,以控制所述出料口的开合。Preferably, the discharge gate mechanism includes a discharge gate installed on the weighing bin and a turning drive cylinder, and the turning drive cylinder is controlled to drive the discharge gate to rotate, so as to control the opening and closing of the discharge port.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型所述的自动配料称重装置,在第一料仓中储存硒粉,在第二料仓中存储钴粉,先控制电磁振动给料机A工作,将第一料仓内的硒粉转移至称重仓中称量,再控制电磁振动给料机B工作,将第二料仓中的钴粉转移至称重仓中称量,两次添加的总重量减去添加硒粉的重量,就是添加钴粉的重量,利用称重仓称重按需添加硒粉和钴粉,保证硒粉和钴粉配比测量的准确性,最后控制出料闸门机构开启,将称重仓中的物料共同转移至混料机中。The automatic batching and weighing device described in the utility model stores selenium powder in the first feed bin, stores cobalt powder in the second feed bin, first controls the work of the electromagnetic vibration feeder A, and the selenium powder in the first feed bin The powder is transferred to the weighing bin for weighing, and then the electromagnetic vibrating feeder B is controlled to work, and the cobalt powder in the second bin is transferred to the weighing bin for weighing, and the total weight of the two additions is subtracted from the weight of the added selenium powder. It is to add the weight of cobalt powder, use the weighing bin to weigh and add selenium powder and cobalt powder as needed to ensure the accuracy of the ratio measurement of selenium powder and cobalt powder, and finally control the opening of the discharge gate mechanism to transfer the materials in the weighing bin together into the mixer.
本实用新型所述的自动配料称重装置,所述称重仓固定连接在称重料仓楼板上,称重仓的中上部外壁上设有法兰,称重仓上的法兰下面设置称重传感器,称重传感器支撑在称重仓上口的法兰下面与称重料仓楼板之间,保证称重效果。In the automatic batching and weighing device described in the utility model, the weighing bin is fixedly connected to the floor of the weighing bin, a flange is provided on the outer wall of the middle and upper part of the weighing bin, and a weighing sensor is arranged under the flange on the weighing bin. The load cell is supported between the flange of the upper mouth of the weighing bin and the floor of the weighing bin to ensure the weighing effect.
本实用新型所述的自动配料称重装置,电磁振动给料机用于把物料从贮料仓或其它贮料设备中均匀或定量的供给到受料设备中,电磁振动给料机结构简单,操作方便,不需润滑,耗电量小,一般用于块状、颗粒状或粉状物料的定量或连续的供给,广泛应用于矿山、冶金、煤炭、电力、化工、食品、玻璃、耐火材料等行业松散物料。The automatic batching and weighing device described in the utility model, the electromagnetic vibration feeder is used to uniformly or quantitatively supply the material from the storage bin or other storage equipment to the material receiving equipment, the electromagnetic vibration feeder has a simple structure, Easy to operate, no lubrication, low power consumption, generally used for quantitative or continuous supply of block, granular or powder materials, widely used in mining, metallurgy, coal, electric power, chemical industry, food, glass, refractory materials Loose materials in other industries.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍。在所有附图中,类似的元件或部分一般由类似的附图标记标识。附图中,各元件或部分并不一定按照实际的比例绘制。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the specific embodiments or the prior art. Throughout the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, elements or parts are not necessarily drawn in actual scale.
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型电磁振动给料机A的外部结构示意图;Fig. 2 is the external structure schematic diagram of electromagnetic vibrating feeder A of the present utility model;
图中:1、第一料仓 2、第二料仓 3、支撑架 4、电磁振动给料机A 4.1、给料机料仓本体 4.2、电磁振动器 4.3、前减震悬挂组件 4.4、后减震悬挂组件 5、电磁振动给料机B6、称重仓 7、出料闸门机构 8、称重料仓楼板 9、称重传感器。In the figure: 1. The
实施方式Implementation
下面结合附图对本实用新型做进一步描述:Below in conjunction with accompanying drawing, the utility model is further described:
以下通过具体实施例对本实用新型作进一步说明,但不用以限制本实用新型,凡在本发明精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The utility model is further described by specific examples below, but it is not intended to limit the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the protection of the utility model. within range.
实施例Example
如图1-2所示,所述一种自动配料称重装置,包括支撑在称重料仓楼板8上的支撑架3和固定在支撑架3上的第一料仓1和第二料仓2,所述第一料仓1底部的出料口A处安装有用于承接第一料仓1出料的电磁振动给料机A4,所述第二料仓2底部的出料口B处安装有用于承接第二料仓2出料的电磁振动给料机B5,所述电磁振动给料机A4与电磁振动给料机B5相对设置,两者的出料口相互靠近设置,且在电磁振动给料机A4的出料口C和电磁振动给料机B5的出料口D下方设置有承接电磁振动给料机A4及电磁振动给料机B5出料的称重仓6,称重仓6的底部开口处安装有用以控制下料开闭的出料闸门机构7,称重仓6的底部开口处于混料机入料口的上方。As shown in Figure 1-2, the automatic batching and weighing device includes a
现有技术中,在制备玻璃的原料中,除了基础成分石英砂,还会加入其它物质,通过控制原料中各个成分的配比,来制备不同性能的玻璃;例如,通过控制氧化铁的含量,来控制玻璃的颜色为茶色;通过控制碱金属以及碱土金属的配比,来制备中性硼硅玻璃。且通过硒粉与钴粉,对玻璃液进行物理脱色,在玻璃中形成互补色,是玻璃对可见光的各个波段全面均匀地吸收,最后使得玻璃的颜色为灰白色。首先需要将钴粉和硒粉与其他原料共同加入到混料机中,再将配合料经自动加料机加入电炉内,电炉对配合料进行加热熔化。现有技术中固体粉末在配比时都需要使用到粉末流量计或人工称量,导致在进行配比时,硒粉和钴粉配比测量不够准确。In the prior art, in addition to the basic component of quartz sand, other substances are added to the raw materials for preparing glass, and glass with different properties can be prepared by controlling the ratio of each component in the raw materials; for example, by controlling the content of iron oxide, To control the color of the glass to brown; by controlling the proportion of alkali metal and alkaline earth metal, to prepare neutral borosilicate glass. And through the selenium powder and cobalt powder, the glass liquid is physically decolorized, and complementary colors are formed in the glass, so that the glass absorbs all bands of visible light comprehensively and evenly, and finally makes the color of the glass grayish white. First, the cobalt powder and selenium powder need to be added to the mixer together with other raw materials, and then the batch materials are added into the electric furnace through the automatic feeder, and the electric furnace heats and melts the batch materials. In the prior art, powder flow meters or manual weighing are required for the proportioning of solid powders, resulting in inaccurate measurement of the proportioning of selenium powder and cobalt powder during proportioning.
在第一料仓1中储存硒粉,在第二料仓2中存储钴粉,先控制电磁振动给料机A4工作,将第一料仓1内的硒粉转移至称重仓6中称量,再控制电磁振动给料机B5工作,将第二料仓2中的钴粉转移至称重仓6中称量,两次添加的总重量减去添加硒粉的重量,就是添加钴粉的重量,利用称重仓6称重按需添加硒粉和钴粉,保证硒粉和钴粉配比测量的准确性,最后控制出料闸门机构7开启,将称重仓6中的物料共同转移至混料机中。Store selenium powder in the first silo 1, store cobalt powder in the
实施例Example
如图1-2所示,所述一种自动配料称重装置,包括支撑在称重料仓楼板8上的支撑架3和固定在支撑架3上的第一料仓1和第二料仓2,所述第一料仓1底部的出料口A处安装有用于承接第一料仓1出料的电磁振动给料机A4,所述第二料仓2底部的出料口B处安装有用于承接第二料仓2出料的电磁振动给料机B5,所述电磁振动给料机A4与电磁振动给料机B5相对设置,两者的出料口相互靠近设置,且在电磁振动给料机A4的出料口C和电磁振动给料机B5的出料口D下方设置有承接电磁振动给料机A4及电磁振动给料机B5出料的称重仓6,称重仓6的底部开口处安装有用以控制下料开闭的出料闸门机构7,称重仓6的底部开口处于混料机入料口的上方。As shown in Figure 1-2, the automatic batching and weighing device includes a
进一步地,所述电磁振动给料机A4包括处于第一料仓1底部出料口A下方的给料机料仓本体4.1,所述给料机料仓本体4.1的尾部安装有电磁振动器4.2,所述给料机料仓本体4.1、电磁振动器4.2通过前减震悬挂组件4.3、后减震悬挂组件4.4悬挂在支撑架3上,电磁振动给料机用于把物料从贮料仓或其它贮料设备中均匀或定量的供给到受料设备中,电磁振动给料机结构简单,操作方便,不需润滑,耗电量小,一般用于块状、颗粒状或粉状物料的定量或连续的供给,广泛应用于矿山、冶金、煤炭、电力、化工、食品、玻璃、耐火材料等行业松散物料。Further, the electromagnetic vibrating feeder A4 includes a feeder bin body 4.1 below the outlet A at the bottom of the first bin 1, and an electromagnetic vibrator 4.2 is installed at the tail of the feeder bin body 4.1. , the feeder silo body 4.1 and the electromagnetic vibrator 4.2 are suspended on the
进一步地,所述给料机料仓本体4.1的两侧壁均等距固定有加强筋,增强结构强度。Further, the two side walls of the feeder bin body 4.1 are fixed with reinforcing ribs at equal distances to enhance the structural strength.
进一步地,所述给料机料仓本体4.1远离电磁振动器4.2的一侧壁开设有电磁振动给料机A4的出料口C。Further, the side wall of the feeder bin body 4.1 away from the electromagnetic vibrator 4.2 is provided with an outlet C of the electromagnetic vibrating feeder A4.
进一步地,所述称重仓6固定连接在称重料仓楼板8上,称重仓6的中上部外壁上设有法兰,称重仓6上的法兰下面设置称重传感器9,称重传感器9支撑在称重仓6上口的法兰下面与称重料仓楼板8之间。Further, the weighing
进一步地,所述称重仓6包括由其进料口至其中上部渐缩的漏斗状进料通道,和由所述漏斗状进料通道底部至其出料口等大的下料通道。Further, the weighing
进一步地,所述出料闸门机构7包括安装在称重仓6上的出料闸门和翻转驱动气缸,控制所述翻转驱动气缸带动所述出料闸门转动,以控制所述出料口的开合。Further, the
本实用新型所述的自动配料称重装置,在第一料仓中储存硒粉,在第二料仓中存储钴粉,先控制电磁振动给料机A工作,将第一料仓内的硒粉转移至称重仓中称量,再控制电磁振动给料机B工作,将第二料仓中的钴粉转移至称重仓中称量,两次添加的总重量减去添加硒粉的重量,就是添加钴粉的重量,利用称重仓称重按需添加硒粉和钴粉,保证硒粉和钴粉配比测量的准确性,最后控制出料闸门机构开启,将称重仓中的物料共同转移至混料机中。The automatic batching and weighing device described in the utility model stores selenium powder in the first feed bin, stores cobalt powder in the second feed bin, first controls the work of the electromagnetic vibration feeder A, and the selenium powder in the first feed bin The powder is transferred to the weighing bin for weighing, and then the electromagnetic vibrating feeder B is controlled to work, and the cobalt powder in the second bin is transferred to the weighing bin for weighing, and the total weight of the two additions is subtracted from the weight of the added selenium powder. It is to add the weight of cobalt powder, use the weighing bin to weigh and add selenium powder and cobalt powder as needed to ensure the accuracy of the ratio measurement of selenium powder and cobalt powder, and finally control the opening of the discharge gate mechanism to transfer the materials in the weighing bin together into the mixer.
本实用新型所述的自动配料称重装置,所述称重仓固定连接在称重料仓楼板上,称重仓的中上部外壁上设有法兰,称重仓上的法兰下面设置称重传感器,称重传感器支撑在称重仓上口的法兰下面与称重料仓楼板之间,保证称重效果。In the automatic batching and weighing device described in the utility model, the weighing bin is fixedly connected to the floor of the weighing bin, a flange is provided on the outer wall of the middle and upper part of the weighing bin, and a weighing sensor is arranged under the flange on the weighing bin. The load cell is supported between the flange of the upper mouth of the weighing bin and the floor of the weighing bin to ensure the weighing effect.
本实用新型所述的自动配料称重装置,电磁振动给料机用于把物料从贮料仓或其它贮料设备中均匀或定量的供给到受料设备中,电磁振动给料机结构简单,操作方便,不需润滑,耗电量小,一般用于块状、颗粒状或粉状物料的定量或连续的供给,广泛应用于矿山、冶金、煤炭、电力、化工、食品、玻璃、耐火材料等行业松散物料。The automatic batching and weighing device described in the utility model, the electromagnetic vibration feeder is used to uniformly or quantitatively supply the material from the storage bin or other storage equipment to the material receiving equipment, the electromagnetic vibration feeder has a simple structure, Easy to operate, no lubrication, low power consumption, generally used for quantitative or continuous supply of block, granular or powder materials, widely used in mining, metallurgy, coal, electric power, chemical industry, food, glass, refractory materials Loose materials in other industries.
以上显示和描述了本实用新型的基本原理、主要特征以及本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the utility model, the utility model There will also be various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
本发明未详述之处,均为本技术领域技术人员的公知技术。The parts of the present invention that are not described in detail are known technologies of those skilled in the art.
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