CN219257782U - Quantitative filling machine for chilli sauce production line - Google Patents

Abstract

The utility model relates to the technical field of quantitative filling of sauce, in particular to a quantitative filling machine of a chilli sauce production line, which is used for continuously stirring by a stirring device to ensure that the sauce is kept uniform, so that overlarge deviation of discharge proportion in the filling process is prevented, and the stability of equipment is improved; the sauce is quantitatively filled into the containers through the quantitative filling device, so that the filling amount in each container is the same, and the practicability of the equipment is improved; the container is automatically transmitted to the filling area through the transmission device, so that the automation degree of the equipment is improved; the position of the container is fixed through the fixing device, so that sauce is prevented from being spilled out due to shaking of the container in the filling process, and the protection and stability of the equipment are improved; the automatic filling device controls the equipment to automatically produce, so that the labor intensity of operators is reduced; the device comprises a bearing structure and a filling structure, wherein the bearing structure is arranged on the filling structure; the automatic filling machine also comprises a stirring device, a quantitative filling device, a conveying device, a fixing device and an automatic filling device.

Description

Quantitative filling machine for chilli sauce production line

Technical Field

The utility model relates to the technical field of quantitative filling of sauce, in particular to a quantitative filling machine of a chilli sauce production line.

Background

In the chilli sauce production process, the chilli sauce which is processed is required to be filled into the glass bottle, and the phenomenon that oil and sauce are separated easily occurs due to special components of the chilli sauce, so that the sauce is required to be filled uniformly in the filling process, and the chilli sauce is required to be protected during manual operation, so that the body injury of the chilli smell to operators is reduced.

The Chinese patent of the prior art with the publication number of CN201921358944.0 relates to a chilli sauce filling device, which comprises a bearing structure and a filling structure, and can effectively avoid the funnel body from moving during filling.

However, the above device has the following problems in practical use: firstly, the device is difficult to control the single filling amount when filling; secondly, the device needs to consume a large amount of labor force in the mass production process, and the automation degree is low.

Disclosure of Invention

In order to solve the technical problems, the utility model provides a stirring device for continuously stirring, so that the sauce is kept uniform, the overlarge deviation of the discharge proportion in the filling process is prevented, and the stability of equipment is improved; the sauce is quantitatively filled into the containers through the quantitative filling device, so that the filling amount in each container is the same, and the practicability of the equipment is improved; the containers are automatically transmitted to the filling area through the conveying device, so that the labor intensity of operators is reduced, and the automation degree of equipment is improved; the position of the container is fixed through the fixing device, so that sauce is prevented from being spilled out due to shaking of the container in the filling process, and the protection and stability of the equipment are improved; the automatic production of the equipment is controlled by the automatic filling device, so that the labor intensity of operators is reduced, and the practicability of the equipment is improved.

The utility model relates to a quantitative filling machine for a chilli sauce production line, which comprises a bearing structure and a filling structure, wherein the bearing structure is arranged on the filling structure; the device also comprises a stirring device, a quantitative filling device, a conveying device, a fixing device and an automatic filling device, wherein the stirring device continuously stirs the finished sauce; the quantitative filling device is used for filling the sauce into the container; the conveying device sequentially conveys the containers to a filling area; the fixing device is used for fixing the position of the container; the automatic filling device control equipment performs continuous operation; the stirring device is used for continuously stirring, so that the sauce is kept uniform, the overlarge deviation of the discharge proportion in the filling process is prevented, and the stability of the equipment is improved; the sauce is quantitatively filled into the containers through the quantitative filling device, so that the filling amount in each container is the same, and the practicability of the equipment is improved; the containers are automatically transmitted to the filling area through the conveying device, so that the labor intensity of operators is reduced, and the automation degree of equipment is improved; the position of the container is fixed through the fixing device, so that sauce is prevented from being spilled out due to shaking of the container in the filling process, and the protection and stability of the equipment are improved; automatic production of the equipment is controlled through the automatic filling device, so that the labor intensity of operators is reduced, and the practicability of the equipment is improved.

Preferably, the stirring device comprises a bottom plate, a bracket, a storage barrel, a discharging funnel, a first gear motor, a stirring rod and a glass window, wherein the lower part of the storage barrel is connected with the upper end face of the bottom plate through the bracket, the lower end face of the storage barrel is connected with the discharging funnel, the glass window is arranged on the side face of the storage barrel, the first gear motor is arranged on the upper end face of the storage barrel, and the output end of the first gear motor penetrates through the upper end face of the storage barrel and enters the storage barrel to be connected with the stirring rod; the first gear motor is started, the first gear motor transmits power to the stirring rod to drive the stirring rod to rotate to stir the sauce, so that the oil and the solid-state peppers are uniformly mixed, the sauce in the storage vat is observed through the glass window, and the practicability and the stability of the device are improved.

Preferably, the quantitative filling device comprises an electromagnetic valve, a filling bin, an electric cylinder, a piston and a bamboo joint pipe, wherein the output end of the discharging hopper is communicated with the filling bin through a steel pipe, the electromagnetic valve is arranged on the steel pipe, the electric cylinder is arranged on the right end surface of the filling bin, the moving end of the electric cylinder penetrates through the right end surface of the filling bin to enter the inside of the filling bin to be connected with the piston, and the bamboo joint pipe is arranged at the lower part of the left end surface of the filling bin; the electromagnetic valve is opened to enable the sauce to fall into the filling bin, then the electromagnetic valve is closed, the electric cylinder is controlled to extend to enable the piston to extrude the sauce to enable the sauce to be discharged from the bamboo joint pipe, the single extending amount is fixed through the electric cylinder, and accordingly the discharging amount of the control equipment is the same, and the production stability of the equipment is improved.

Preferably, the conveying device comprises two groups of supporting plates, a second gear motor, a plurality of groups of conveying rollers and a conveying belt, wherein the two groups of supporting plates are arranged on the upper end face of the bottom plate, the left end and the right end of each group of conveying rollers are respectively connected with the two groups of supporting plates, the conveying belt is sleeved on each group of conveying rollers, the second gear motor is arranged on the side face of each supporting plate, and the output end of each second gear motor penetrates through each supporting plate to be connected with one group of conveying rollers; and the second gear motor is started, and the second gear motor transmits power to the conveying rollers to drive the conveying rollers to rotate, and the conveying belts are driven to move through the cooperation of the plurality of groups of conveying rollers, so that sauce containers on the conveying belts are moved to a filling area, the labor intensity of operators is reduced, and the automation degree of equipment is improved.

Preferably, the fixing device comprises a fixing plate, an air cylinder and a moving plate, wherein the fixing plate is arranged on the left end face of the right side supporting plate, the air cylinder is arranged on the left side supporting plate, and the moving end of the air cylinder is connected with the moving plate; the extension of the control cylinder makes the movable plate cooperate with the fixed plate to fix the position of the sauce container, so that the phenomenon that the sauce is poured and scattered due to the movement of the container in the filling process is prevented, and the stability and the practicability of the device are improved.

Preferably, the automatic filling device comprises a pressure sensor and a PLC controller, wherein the pressure sensor is arranged between the movable plate and the cylinder, the PLC controller is arranged on the left end face of the left side supporting plate, signals of the pressure sensor are transmitted to the PLC controller, and meanwhile, the PLC controller controls an appliance switch for equipment; when fixing device is fixed with the container, pressure sensor receives pressure and with signal transmission to the PLC controller, and the PLC controller controls quantitative filling device to carry out the ejection of compact, when fixing device is not fixed with the container, no pressure on the pressure sensor will signal transmission to the PLC controller, and the PLC controller controls fixing device to carry out the container again and fixes, has reduced operating personnel's intensity of labour, has improved the degree of automation of equipment and the practicality of equipment.

Compared with the prior art, the utility model has the beneficial effects that: the stirring device is used for continuously stirring, so that the sauce is kept uniform, the overlarge deviation of the discharge proportion in the filling process is prevented, and the stability of the equipment is improved; the sauce is quantitatively filled into the containers through the quantitative filling device, so that the filling amount in each container is the same, and the practicability of the equipment is improved; the containers are automatically transmitted to the filling area through the conveying device, so that the labor intensity of operators is reduced, and the automation degree of equipment is improved; the position of the container is fixed through the fixing device, so that sauce is prevented from being spilled out due to shaking of the container in the filling process, and the protection and stability of the equipment are improved; automatic production of the equipment is controlled through the automatic filling device, so that the labor intensity of operators is reduced, and the practicability of the equipment is improved.

Drawings

FIG. 1 is a schematic elevational view of the present utility model;

FIG. 2 is a schematic cross-sectional view of the present utility model;

FIG. 3 is a schematic diagram of a conveyor axis measurement;

FIG. 4 is a schematic illustration of a fixture axis measurement;

the reference numerals in the drawings: 1. a bottom plate; 2. a bracket; 3. a storage barrel; 4. a discharge hopper; 5. a first gear motor; 6. a stirring rod; 7. a glass window; 8. an electromagnetic valve; 9. filling a bin; 10. an electric cylinder; 11. a piston; 12. a bamboo joint pipe; 13. a support plate; 14. a second gear motor; 15. a conveying roller; 16. a conveyor belt; 17. a fixing plate; 18. a cylinder; 19. a moving plate; 20. a pressure sensor; 21. and a PLC controller.

Detailed Description

In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

Example 1

As shown in fig. 1, 2, 3 and 4, the quantitative filling device and the conveying device are both arranged on the stirring device, and the fixing device is arranged on the conveying device;

firstly, filling a finished sauce pile into a storage vat 3, starting a first gear motor 5, transmitting power to a stirring rod 6 by the first gear motor 5 to drive the stirring rod 6 to rotate so as to stir the sauce, starting a second gear motor 14, transmitting power to a conveying roller 15 by the second gear motor 14 to drive the conveying roller 15 to rotate, driving a conveying belt 16 to move by matching multiple groups of conveying rollers 15, moving a sauce container on the conveying belt 16 to a filling area, controlling an air cylinder 18 to extend so that a moving plate 19 matches a fixing plate 17 to fix the position of the sauce container, controlling an electromagnetic valve 8 to open, enabling the sauce to fall into a filling bin 9, closing the electromagnetic valve 8, and controlling an electric cylinder 10 to extend so that a piston 11 extrudes the sauce to be discharged from a bamboo joint pipe 12 to the container;

the stirring device comprises a bottom plate 1, a bracket 2, a storage vat 3, a discharge hopper 4, a first gear motor 5, a stirring rod 6 and a glass window 7, wherein the lower part of the storage vat 3 is connected with the upper end face of the bottom plate 1 through the bracket 2, the lower end face of the storage vat 3 is connected with the discharge hopper 4, the glass window 7 is arranged on the side face of the storage vat 3, the first gear motor 5 is arranged on the upper end face of the storage vat 3, and the output end of the first gear motor 5 penetrates through the upper end face of the storage vat 3 and enters the storage vat 3 to be connected with the stirring rod 6;

the quantitative filling device comprises an electromagnetic valve 8, a filling bin 9, an electric cylinder 10, a piston 11 and a bamboo joint pipe 12, wherein the output end of the discharging hopper 4 is communicated with the filling bin 9 through a steel pipe, the electromagnetic valve 8 is arranged on the steel pipe, the electric cylinder 10 is arranged on the right end surface of the filling bin 9, the moving end of the electric cylinder 10 passes through the right end surface of the filling bin 9 and enters the inside of the filling bin 9 to be connected with the piston 11, and the bamboo joint pipe 12 is arranged at the lower part of the left end surface of the filling bin 9;

the conveying device comprises two groups of supporting plates 13, a second gear motor 14, a plurality of groups of conveying rollers 15 and a conveying belt 16, wherein the two groups of supporting plates 13 are arranged on the upper end face of the bottom plate 1, the left end and the right end of each group of conveying rollers 15 are respectively connected with the two groups of supporting plates 13, the conveying belt 16 is sleeved on each group of conveying rollers 15, the second gear motor 14 is arranged on the side face of each supporting plate 13, and the output end of each second gear motor 14 passes through each supporting plate 13 and is connected with one group of conveying rollers 15;

the fixing device comprises a fixing plate 17, an air cylinder 18 and a moving plate 19, wherein the fixing plate 17 is arranged on the left end face of the right supporting plate 13, the air cylinder 18 is arranged on the left supporting plate 13, and the moving end of the air cylinder 18 is connected with the moving plate 19;

the stirring device is used for continuously stirring, so that the sauce is kept uniform, the overlarge deviation of the discharge proportion in the filling process is prevented, and the stability of the equipment is improved; the sauce is quantitatively filled into the containers through the quantitative filling device, so that the filling amount in each container is the same, and the practicability of the equipment is improved; the containers are automatically transmitted to the filling area through the conveying device, so that the labor intensity of operators is reduced, and the automation degree of equipment is improved; fix the container position through fixing device, prevent that the filling in-process container from rocking the sauce material that leads to and spill, improved the protectiveness and the stability of equipment.

Example 2

The improvement on the first embodiment comprises an automatic filling device which is arranged on the conveying device;

when the container is fixed by the fixing device, the pressure sensor 20 receives pressure and transmits signals to the PLC controller 21, the PLC controller 21 controls the quantitative filling device to discharge, when the container is not fixed by the fixing device, no pressure is transmitted to the PLC controller 21 by the pressure sensor 20, and the PLC controller 21 controls the fixing device to fix the container again;

the automatic filling device comprises a pressure sensor 20 and a PLC (programmable logic controller) 21, wherein the pressure sensor 20 is arranged between the movable plate 19 and the cylinder 18, the PLC 21 is arranged on the left end face of the left side supporting plate 13, signals of the pressure sensor 20 are transmitted to the PLC 21, and meanwhile, the PLC 21 controls an appliance switch for equipment;

automatic production of the equipment is controlled through the automatic filling device, so that the labor intensity of operators is reduced, and the practicability of the equipment is improved.

As shown in fig. 1 to 4, in the quantitative filling machine for a chilli sauce production line, during operation, firstly, finished sauce piles are filled into a storage vat 3, then a first gear motor 5 is started, the first gear motor 5 transmits power to a stirring rod 6 to drive the stirring rod 6 to rotate so as to stir sauce, then a second gear motor 14 is started, the second gear motor 14 transmits power to a conveying roller 15 to drive the conveying roller 15 to rotate, a plurality of groups of conveying rollers 15 cooperate to drive a conveying belt 16 to move, so that sauce containers on the conveying belt 16 are moved to a filling area, then a cylinder 18 is controlled to extend so that a moving plate 19 cooperates with a fixing plate 17 to fix the positions of the sauce containers, then an electromagnetic valve 8 is controlled to be opened, the sauce falls into a filling bin 9, and then an electric cylinder 10 is controlled to extend so that a piston 11 extrudes the sauce to discharge the sauce from a bamboo joint pipe 12 into the containers.

The first gear motor 5, the electromagnetic valve 8, the electric cylinder 10, the PLC controller 21, the air cylinder 18, the pressure sensor 20 and the second gear motor 14 of the chilli sauce production line quantitative filling machine are purchased in the market, and a person skilled in the art only needs to install and operate according to the attached using instructions without creative labor.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.

Claims (6)

1. A quantitative filling machine for a chilli sauce production line comprises a bearing structure and a filling structure, wherein the bearing structure is arranged on the filling structure; the automatic sauce feeding device is characterized by further comprising a stirring device, a quantitative filling device, a conveying device, a fixing device and an automatic filling device, wherein the stirring device continuously stirs the finished sauce; the quantitative filling device is used for filling the sauce into the container; the conveying device sequentially conveys the containers to a filling area; the fixing device is used for fixing the position of the container; the automatic filling device controls equipment to perform continuous operation.

2. The chilli sauce production line quantitative filling machine according to claim 1, wherein the stirring device comprises a bottom plate (1), a support (2), a storage vat (3), a discharge hopper (4), a first gear motor (5), a stirring rod (6) and a glass window (7), wherein the lower part of the storage vat (3) is connected with the upper end face of the bottom plate (1) through the support (2), the lower end face of the storage vat (3) is connected with the discharge hopper (4), the glass window (7) is arranged on the side face of the storage vat (3), the first gear motor (5) is arranged on the upper end face of the storage vat (3), and the output end of the first gear motor (5) penetrates through the upper end face of the storage vat (3) to enter the storage vat (3) to be connected with the stirring rod (6).

3. The quantitative filling machine of the chilli sauce production line according to claim 2, characterized in that the quantitative filling device comprises an electromagnetic valve (8), a filling bin (9), an electric cylinder (10), a piston (11) and a bamboo joint pipe (12), wherein the output end of the discharging hopper (4) is communicated with the filling bin (9) through the steel pipe, the electromagnetic valve (8) is arranged on the steel pipe, the electric cylinder (10) is arranged on the right end face of the filling bin (9), the moving end of the electric cylinder (10) penetrates through the right end face of the filling bin (9) to enter the inside of the filling bin (9) to be connected with the piston (11), and the bamboo joint pipe (12) is arranged on the lower part of the left end face of the filling bin (9).

4. The quantitative filling machine of a chilli sauce production line according to claim 2, wherein the conveying device comprises two groups of supporting plates (13), a second gear motor (14), a plurality of groups of conveying rollers (15) and a conveying belt (16), the two groups of supporting plates (13) are arranged on the upper end face of the bottom plate (1), the left end and the right end of the plurality of groups of conveying rollers (15) are respectively connected with the two groups of supporting plates (13), the conveying belt (16) is sleeved on the plurality of groups of conveying rollers (15), the second gear motor (14) is arranged on the side face of the supporting plate (13), and the output end of the second gear motor (14) penetrates through the supporting plate (13) to be connected with one group of conveying rollers (15).

5. A chilli sauce production line quantitative filling machine as claimed in claim 4, wherein the fixing device comprises a fixing plate (17), an air cylinder (18) and a moving plate (19), the fixing plate (17) is arranged on the left end face of the right supporting plate (13), the air cylinder (18) is arranged on the left supporting plate (13), and the moving end of the air cylinder (18) is connected with the moving plate (19).

6. A chilli sauce production line quantitative filling machine as claimed in claim 4, wherein the automatic filling device comprises a pressure sensor (20) and a PLC controller (21), the pressure sensor (20) is arranged between the movable plate (19) and the cylinder (18), the PLC controller (21) is arranged on the left end face of the left side supporting plate (13), signals of the pressure sensor (20) are transmitted to the PLC controller (21), and meanwhile, the PLC controller (21) controls the appliance switch for equipment.

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