CN219240007U - A high temperature resistant polyester fabric dyeing processing equipment - Google Patents
A high temperature resistant polyester fabric dyeing processing equipment Download PDFInfo
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- CN219240007U CN219240007U CN202320382457.8U CN202320382457U CN219240007U CN 219240007 U CN219240007 U CN 219240007U CN 202320382457 U CN202320382457 U CN 202320382457U CN 219240007 U CN219240007 U CN 219240007U
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- 238000004043 dyeing Methods 0.000 title claims abstract description 113
- 239000004744 fabric Substances 0.000 title claims abstract description 53
- 229920000728 polyester Polymers 0.000 title abstract description 34
- 239000007788 liquid Substances 0.000 claims abstract description 64
- 238000001035 drying Methods 0.000 claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000003756 stirring Methods 0.000 claims description 12
- 238000007790 scraping Methods 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- 238000003860 storage Methods 0.000 abstract description 10
- 239000000975 dye Substances 0.000 abstract description 8
- 238000010438 heat treatment Methods 0.000 abstract description 7
- 238000012544 monitoring process Methods 0.000 abstract description 5
- 230000009469 supplementation Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 230000003044 adaptive effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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Abstract
Description
技术领域technical field
本实用新型涉及涤纶布加工技术领域,尤其涉及一种耐高温涤纶布染色加工设备。The utility model relates to the technical field of polyester cloth processing, in particular to a high-temperature resistant polyester cloth dyeing and processing equipment.
背景技术Background technique
涤纶布一般指聚酯纤维,是由有机二元酸和二元醇缩聚而成的聚酯经纺丝所得的合成纤维,属于高分子化合物,是当前合成纤维的第一大品种,涤纶布最大的优点是抗皱性和保形性很好,具有较高的强度与弹性恢复能力,其坚牢耐用、抗皱免烫、不粘毛,涤纶布的种类很多,其中耐高温涤纶布因其独特的耐高温性能而被广泛使用,在耐高温涤纶布的生产过程中需要对涤纶布原料进行染色加工。Polyester cloth generally refers to polyester fiber, which is a synthetic fiber obtained by spinning polyester formed by polycondensation of organic dibasic acid and dibasic alcohol. It belongs to polymer compounds and is the largest variety of synthetic fibers currently. The biggest advantage is that it has good wrinkle resistance and shape retention, high strength and elastic recovery ability, it is durable, wrinkle-resistant, non-ironing, and non-sticky. It is widely used because of its high temperature resistance. In the production process of high temperature resistant polyester cloth, it is necessary to dye the raw material of polyester cloth.
现有的布料染色加工设备大都结构单一,如申请号为202220887819.4的实用新型公开了一种面料染色加工设备,其不便于对浸染箱中染料的液位高度进行智能化的实时监测,导致不能在浸染箱内的染料不足时进行及时补充,从而容易影响面料的染色工作,实用性不高,另外其导风罩位置固定,不便于根据不同面料及染料实际需要的加热烘干强度对热风出口的位置进行适应性调节,导致容易出现烘干强度过大或不足的情况,适用性较差,因此,本实用新型提出一种耐高温涤纶布染色加工设备用以解决现有技术中存在的问题。Most of the existing fabric dyeing processing equipment has a single structure. For example, the utility model with application number 202220887819.4 discloses a fabric dyeing processing equipment. When the dye in the dyeing box is insufficient, replenish it in time, which will easily affect the dyeing work of the fabric. Adaptive adjustment of the position leads to excessive or insufficient drying intensity and poor applicability. Therefore, the utility model proposes a high-temperature resistant polyester cloth dyeing processing equipment to solve the problems existing in the prior art.
实用新型内容Utility model content
针对上述问题,本实用新型的目的在于提出一种耐高温涤纶布染色加工设备,解决现有的布料染色加工设备不便于对浸染箱中染料的液位高度进行智能化的实时监测,导致不能在浸染箱内的染料不足时进行及时补充,以及不便于根据不同面料及染料实际需要的加热烘干强度对热风出口的位置进行适应性调节的问题。In view of the above problems, the purpose of this utility model is to propose a high-temperature-resistant polyester cloth dyeing processing equipment to solve the problem that the existing cloth dyeing processing equipment is not convenient for intelligent real-time monitoring of the liquid level of the dye in the dyeing tank, resulting in the inability to When the dye in the dyeing box is insufficient, it is timely replenished, and it is not convenient to adjust the position of the hot air outlet according to the actual heating and drying intensity of different fabrics and dyes.
为了实现本实用新型的目的,本实用新型通过以下技术方案实现:一种耐高温涤纶布染色加工设备,包括染色箱和烘干箱,所述染色箱和烘干箱之间通过输料通道连通,所述染色箱和烘干箱远离输料通道的一侧分别开设有进料口和出料口,所述染色箱内壁上安装有液位传感器,所述染色箱顶端设有蓄液箱,所述蓄液箱底端连接有贯穿至染色箱内的出液管,所述出液管上安装有与液位传感器电性连接的电子控制阀,所述烘干箱内部对称设有通过第一电机驱动升降的出风盒,两组所述出风盒相对一侧均等距开设有出风口,所述烘干箱外部上下两端均安装有热风机,所述热风机的输出端通过软管与出风盒连接。In order to achieve the purpose of the utility model, the utility model is achieved through the following technical solutions: a high-temperature resistant polyester cloth dyeing processing equipment, including a dyeing box and a drying box, and the dyeing box and the drying box are connected through a feeding channel , the dyeing box and the drying box are respectively provided with a feed inlet and a discharge outlet on the side away from the material delivery channel, a liquid level sensor is installed on the inner wall of the dyeing box, and a liquid storage tank is arranged at the top of the dyeing box, The bottom of the liquid storage tank is connected with a liquid outlet pipe that penetrates into the dyeing box. An electronic control valve electrically connected to the liquid level sensor is installed on the liquid outlet pipe. The inside of the drying box is symmetrically provided with a first The air outlet box is driven by a motor, and the opposite sides of the two sets of air outlet boxes are equidistantly provided with air outlets. The upper and lower ends of the drying box are equipped with hot air blowers, and the output ends of the hot air blowers pass through hoses. Connect with the air outlet box.
进一步改进在于:所述染色箱内部对称设有第一导向辊,两组所述第一导向辊下方对称设有位于染色液中的第二导向辊,所述烘干箱内对称设有第三导向辊。The further improvement is: first guide rollers are symmetrically arranged inside the dyeing box, second guide rollers located in the dyeing solution are symmetrically arranged under the two groups of first guide rollers, and third guide rollers are symmetrically arranged in the drying box. guide roller.
进一步改进在于:所述染色箱底端设有第二电机,所述第二电机的输出端通过密封轴承贯穿至染色箱内并连接有搅拌轴,所述搅拌轴上对称固定有搅拌叶。A further improvement is: the bottom of the dyeing box is provided with a second motor, the output end of the second motor penetrates into the dyeing box through a sealed bearing and is connected to a stirring shaft, and stirring blades are symmetrically fixed on the stirring shaft.
进一步改进在于:所述输料通道上下两端均嵌合安装有嵌合板,两组所述嵌合板相对一侧均固定有延伸至输料通道内部的刮板。A further improvement is that: the upper and lower ends of the conveying channel are fitted with fitting plates, and the opposite sides of the two sets of fitting plates are fixed with scrapers extending into the conveying passage.
进一步改进在于:所述第一电机的输出端通过轴承贯穿至烘干箱内并连接有丝杆,所述丝杆上螺纹套接有螺纹板,所述螺纹板底端对称固定有与出风盒连接的吊杆。A further improvement is that: the output end of the first motor penetrates into the drying box through a bearing and is connected with a screw rod, and a threaded plate is threaded on the screw rod, and the bottom end of the threaded plate is fixed symmetrically with the air outlet. Boom for box connection.
进一步改进在于:所述烘干箱左右两侧内壁上设有呈上下对称分布的滑杆,所述出风盒左右两侧外壁上均固定有滑动套设于滑杆上的滑块。A further improvement is that: the inner walls on the left and right sides of the drying box are provided with sliding bars symmetrically distributed up and down, and the outer walls on the left and right sides of the air outlet box are fixed with sliders that slide and fit on the sliding bars.
进一步改进在于:所述染色箱正面安装有与液位传感器电性连接的显示屏,所述烘干箱前后两侧均安装有透明观察窗。A further improvement is: a display screen electrically connected to the liquid level sensor is installed on the front of the dyeing box, and transparent observation windows are installed on both sides of the front and back of the drying box.
本实用新型的有益效果为:本实用新型包括染色箱和烘干箱,通过启动热风机将热风从出风盒的出风口排出并对涤纶布面料的上下两面进行加热烘干,并通过启动第一电机驱动出风盒根据涤纶布实际需要的加热烘干强度调节至适当位置,从而使该设备便于根据不同面料及染料实际需要的加热烘干强度对热风出口的位置进行适应性调节,避免出现烘干强度过大或不足的情况,适用性较高,且通过液位传感器对染色箱内的染色液的液位高度进行检测,并在检测到染色液液位高度低于预设阈值时开启电子控制阀并将蓄液箱内的染色液排入染色箱中,从而实现对染色箱中染色液余量的智能化实时监测,进而便于在染色箱内染色液余量不足时及时补充,具有较高实用性。The beneficial effects of the utility model are as follows: the utility model includes a dyeing box and a drying box, the hot air is discharged from the air outlet of the air outlet box by starting the hot air blower, and the upper and lower sides of the polyester fabric are heated and dried, and by starting the first A motor-driven air outlet box is adjusted to an appropriate position according to the actual heating and drying intensity of the polyester fabric, so that the equipment can be adapted to adjust the position of the hot air outlet according to the actual heating and drying intensity of different fabrics and dyes, avoiding When the drying intensity is too large or insufficient, the applicability is high, and the liquid level of the dyeing liquid in the dyeing box is detected by the liquid level sensor, and it is turned on when it is detected that the liquid level of the dyeing liquid is lower than the preset threshold Electronically control the valve and discharge the dyeing solution in the liquid storage tank into the dyeing box, so as to realize the intelligent real-time monitoring of the remaining amount of dyeing solution in the dyeing box, and then facilitate timely replenishment when the remaining amount of dyeing solution in the dyeing box is insufficient. High practicality.
附图说明Description of drawings
图1是本实用新型的正视图;Fig. 1 is the front view of the utility model;
图2是本实用新型的正面剖视图;Fig. 2 is a front sectional view of the utility model;
图3是本实用新型的A处放大图。Fig. 3 is an enlarged view of A place of the present utility model.
其中:1、染色箱;2、烘干箱;3、输料通道;4、进料口;5、出料口;6、液位传感器;7、蓄液箱;8、出液管;9、电子控制阀;10、第一电机;11、出风盒;12、出风口;13、热风机;14、第一导向辊;15、第二导向辊;16、第三导向辊;17、第二电机;18、搅拌轴;19、搅拌叶;20、嵌合板;21、刮板;22、丝杆;23、螺纹板;24、吊杆;25、滑杆;26、滑块;27、显示屏;28、透明观察窗。Among them: 1. Dyeing box; 2. Drying box; 3. Material conveying channel; 4. Feeding port; 5. Material outlet; 6. Liquid level sensor; 7. Liquid storage tank; 8. Liquid outlet pipe; 9 , electronic control valve; 10, first motor; 11, air outlet box; 12, air outlet; 13, hot air blower; 14, first guide roller; 15, second guide roller; 16, third guide roller; 17, Second motor; 18, stirring shaft; 19, stirring blade; 20, embedded plate; 21, scraper; 22, screw mandrel; 23, threaded plate; 24, boom; , display screen; 28, transparent observation window.
具体实施方式Detailed ways
为了加深对本实用新型的理解,下面将结合实施例对本实用新型做进一步详述,本实施例仅用于解释本实用新型,并不构成对本实用新型保护范围的限定。In order to deepen the understanding of the utility model, the utility model will be further described below in conjunction with the examples. The examples are only used to explain the utility model, and do not constitute a limitation to the protection scope of the utility model.
根据图1、图2、图3所示,本实施例提供了一种耐高温涤纶布染色加工设备,包括内部填充有染色液的染色箱1,染色箱1右侧设有用于对染色后的涤纶布面料进行烘干的烘干箱2,染色箱1右侧通过输料通道3与烘干箱2左侧连通,便于涤纶布面料传输,染色箱1左侧壁开设有与输料通道3位置适配的进料口4,用于涤纶布面料进料,烘干箱2左侧壁开设有与输料通道3位置适配的出料口5,用于涤纶布面料出料,进料口4和出料口5内侧均对称设有静电除尘辊,便于对涤纶布面料表面灰尘进行清除,染色箱1左侧上安装有用于监测染色箱1内部染色液液位高度的液位传感器6,染色箱1顶端设有蓄液箱7,蓄液箱7内部填充有染色液且顶端设有进液口,蓄液箱7底端连接有出液管8,出液管8底端贯穿至染色箱1内部,出液管8上安装有电子控制阀9,液位传感器6与设备的PLC控制系统连接,用于在检测到染色液液位高度低于预设阈值时开启电子控制阀9,通过液位传感器6对染色箱1内的染色液的液位高度进行检测,并在检测到染色液液位高度低于预设阈值时开启电子控制阀9并将蓄液箱7内的染色液排入染色箱1中,从而实现对染色箱1中染色液余量的智能化实时监测,进而便于在染色箱1内染色液余量不足时及时补充,烘干箱2外部上下两端均安装有第一电机10,烘干箱2内部上下两侧均设有出风盒11,出风盒11通过第一电机10驱动升降,两组出风盒11相对一侧均开设有出风口12,出风口12呈等距分布,便于热风均匀吹出,保证烘干效果,烘干箱2外部上下两端均安装有热风机13,热风机13的输出端位于烘干箱2内部并通过软管与出风盒11连接,通过启动热风机13将热风从出风盒11的出风口12排出并对涤纶布面料的上下两面进行加热烘干,并通过启动第一电机10驱动出风盒11根据涤纶布实际需要的加热烘干强度调节至适当位置,从而使该设备便于根据不同面料及染料实际需要的加热烘干强度对热风出口的位置进行适应性调节。According to Fig. 1, Fig. 2, shown in Fig. 3, present embodiment provides a kind of high temperature resistant polyester fabric dyeing and processing equipment, comprises the dyeing box 1 that the inside is filled with dyeing solution, and the right side of dyeing box 1 is provided with the dyeing machine for dyeing. The
染色箱1内部对称设有位于染色液上方的第一导向辊14,两组第一导向辊14下方对称设有第二导向辊15,两组第二导向辊15位于染色液中,烘干箱2内对称设有第三导向辊16,待染色的涤纶布面料依次经过第一导向辊14、第二导向辊15和第三导向辊16,对涤纶布面料进行导向支撑。The inside of the dyeing box 1 is symmetrically provided with a
染色箱1底端的电机盒内设有第二电机17,第二电机17的输出端通过密封轴承贯穿至染色箱1内并连接有搅拌轴18,搅拌轴18上对称固定有搅拌叶19,通过第二电机17驱动搅拌轴18带动搅拌叶19缓慢转动,便于将染色液混匀,保证染色均匀度。The motor box at the bottom of the dyeing box 1 is provided with a
输料通道3上下两端均嵌合安装有嵌合板20,使嵌合板20便于拆装,两组嵌合板20相对一侧均固定有延伸至输料通道3内部的刮板21,两组刮板21分别与涤纶布面料的上下面接触,便于将染色液抚平。The upper and lower ends of the conveying
第一电机10的输出端通过轴承贯穿至烘干箱2内并连接有丝杆22,丝杆22上螺纹套接有螺纹板23,螺纹板23底端对称固定有吊杆24,吊杆24远离螺纹板23的一端与出风盒11固定连接,通过第一电机10驱动丝杆22转动,使丝杆22上的螺纹板23上下位移并通过吊杆24带动出风盒11升降。The output end of the
烘干箱2左右两侧内壁上设有呈上下对称分布的滑杆25,出风盒11左右两侧外壁上均固定滑块26,滑块26滑动套设于滑杆25上,起到对出风盒11的限位作用,保证其升降过程中的稳定性。The inner walls of the left and right sides of the
染色箱1正面安装有显示屏27,液位传感器6与设备的PLC控制系统连接,用于在检测到染色液液位高度时将数据显示在显示屏27上,烘干箱2前后两侧均安装有透明观察窗28,便于观察涤纶布面料烘干情况。A
当需要耐高温涤纶布面料进行染色加工时,待染色上的涤纶布面料先从进料口4进入染色箱1内,再经第一导向辊14和第二导向辊15输送至烘干箱2内,接着经第三导向辊16从出料口5中传输出去,当涤纶布面料传输过程中浸入染色箱1内的染色液中时,即实现染色加工,此时启动第一电机10驱动出风盒11升降位移并根据涤纶布实际需要的加热烘干强度将出风盒11调节至适当位置,当涤纶布面料染色完毕后传输至烘干箱2内时,启动热风机13并通过出风盒11对涤纶布面料吹热风,实现涤纶布面料的双面烘干,烘干完毕后从出料口5对涤纶布面料进行收卷收集;When high-temperature-resistant polyester fabrics are required for dyeing, the polyester fabrics to be dyed enter the dyeing box 1 from the feed port 4, and then are transported to the
同时,在涤纶布面料的染色过程中启动液位传感器6对染色箱1内的染色液的液位高度进行检测,当检测到染色液液位高度低于预设阈值时开启电子控制阀9并将蓄液箱7内的染色液排入染色箱1中,实现对染色液的及时补充。Simultaneously, start
以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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| CN116856093A (en) * | 2023-07-07 | 2023-10-10 | 福建省长乐市泰源纺织实业有限公司 | An air-drying and setting device for negative ion polyester yarn |
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| CN116856093A (en) * | 2023-07-07 | 2023-10-10 | 福建省长乐市泰源纺织实业有限公司 | An air-drying and setting device for negative ion polyester yarn |
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Denomination of utility model: A high-temperature resistant polyester fabric dyeing and processing equipment Granted publication date: 20230623 Pledgee: Nantong TongZhou sub branch of Bank of China Ltd. Pledgor: Nantong Sanfeng Textile Technology Co.,Ltd. Registration number: Y2025980010025 |
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