CN219238393U - Unmanned automatic cleaning bucket type scraper recovery system of full-sealed belt conveyor - Google Patents

Unmanned automatic cleaning bucket type scraper recovery system of full-sealed belt conveyor Download PDF

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CN219238393U
CN219238393U CN202320128419.XU CN202320128419U CN219238393U CN 219238393 U CN219238393 U CN 219238393U CN 202320128419 U CN202320128419 U CN 202320128419U CN 219238393 U CN219238393 U CN 219238393U
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cleaner
belt
conveying
recovery system
herringbone
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戴宏彬
戴汝山
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JIANGSU DISA MACHINERY CO Ltd
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JIANGSU DISA MACHINERY CO Ltd
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Abstract

本实用新型提供了一种全密封带式输送机无人自动清扫斗式刮板回收系统,包括输送系统、清洁系统和回收系统,所述输送系统包括输送皮带和输送滚筒,输送皮带上侧为进料皮带,下侧为返程皮带,所述清洁系统包括设置在返程皮带上玄面的人字形清扫器,返程皮带下玄面依次设置有梭型托辊、合金刀头清洁器、聚氨酯刀头清洁器和电动毛刷,所述梭形托辊、合金刀头清洁器、聚氨酯刀头清洁器和电动毛刷均位于人字形清扫器的下侧,所述回收系统设置于清洁系统下方,回收系统包括斗式刮板机和头部漏斗。使用本实用新型可以将粘结料自动回收至头部漏斗中,无需人工清洁,降低了生产成本和工人的劳动强度,同时不会产生二次扬尘,造成严重的生产污染。

Figure 202320128419

The utility model provides an unmanned automatic cleaning bucket scraper recovery system for a fully sealed belt conveyor, which includes a conveying system, a cleaning system and a recycling system. The conveying system includes a conveying belt and a conveying roller, and the upper side of the conveying belt is Feed belt, the lower side is the return belt. The cleaning system includes a herringbone cleaner arranged on the upper surface of the return belt. The lower surface of the return belt is sequentially provided with a shuttle roller, an alloy cutter head cleaner, and a polyurethane cutter. Cleaner and electric brush, the shuttle-shaped roller, alloy cutter head cleaner, polyurethane cutter head cleaner and electric brush are all located on the lower side of the herringbone cleaner, the recovery system is arranged below the cleaning system, and the recycling The system includes a bucket scraper and a head hopper. Using the utility model, the bonding material can be automatically recovered into the head funnel without manual cleaning, which reduces the production cost and labor intensity of workers, and at the same time does not generate secondary dust and cause serious production pollution.

Figure 202320128419

Description

全密封带式输送机无人自动清扫斗式刮板回收系统Fully sealed belt conveyor unmanned automatic cleaning bucket scraper recovery system

技术领域technical field

本实用新型涉及物料输送设备技术领域,具体涉及全密封带式输送机无人自动清扫斗式刮板回收系统。The utility model relates to the technical field of material conveying equipment, in particular to an unmanned automatic cleaning bucket scraper recovery system for a fully sealed belt conveyor.

背景技术Background technique

目前大部分输送机转运站基本上没有采取自动清扫和回收装置,少部分采用分体式清扫器和链条式刮板输送机进行清扫和排污,清扫器不能彻底清扫输送皮带回程时附着的粘连料,造成回程沿线洒料现象严重,必须要通过人工清扫,由于清扫和回收不是在封闭空间进行,产生二次扬尘,对工作环境形成更大的污染。At present, most conveyor transfer stations basically do not adopt automatic cleaning and recovery devices, and a small number of them use split cleaners and chain scraper conveyors for cleaning and sewage. The cleaners cannot thoroughly clean the adhesive materials attached to the return journey of the conveyor belt. The phenomenon of material spilling along the return journey is serious, and it must be cleaned manually. Since the cleaning and recycling are not carried out in a closed space, secondary dust will be generated, which will cause greater pollution to the working environment.

实用新型内容Utility model content

本实用新型的目的是针对现有技术存在的不足,提供全密封带式输送机无人自动清扫斗式刮板回收系统,自动清洁附着在输送皮带上的粘结料,并将粘结料通过刮板机收集到头部漏斗中,无需人工清洁,且不产生二次污染。The purpose of this utility model is to address the deficiencies of the existing technology, to provide an unmanned automatic cleaning bucket scraper recovery system for a fully sealed belt conveyor, to automatically clean the bonding material attached to the conveyor belt, and pass the bonding material through The scraper is collected into the head funnel, no manual cleaning is required, and no secondary pollution occurs.

为实现上述目的,本实用新型采用的技术方案是:For realizing above-mentioned object, the technical scheme that the utility model adopts is:

全密封带式输送机无人自动清扫斗式刮板回收系统,包括输送系统、清洁系统和回收系统,所述输送系统包括输送皮带和输送滚筒,输送皮带上侧为进料皮带,下侧为返程皮带,所述清洁系统包括设置在返程皮带上玄面的人字形清扫器,返程皮带下玄面依次设置有梭型托辊、合金刀头清洁器、聚氨酯刀头清洁器和电动毛刷,所述梭型托辊、合金刀头清洁器、聚氨酯刀头清洁器和电动毛刷均位于人字形清扫器的下侧,所述回收系统设置于清洁系统下方,回收系统包括斗式刮板机和头部漏斗。在返程皮带上玄面安装人字形清扫器,可将返程皮带上玄面的物料清扫到斗式刮板机内,同时人字形清扫器还可以通过升降高度调节输送皮带的张紧度,确保梭型托辊、合金刀头清洁器、聚氨酯刀头清洁器和电动毛刷与返程皮带紧密贴合,达到清洁粘结料的目的。Fully sealed belt conveyor unmanned automatic cleaning bucket scraper recycling system, including conveying system, cleaning system and recycling system, the conveying system includes conveying belt and conveying roller, the upper side of the conveying belt is the feeding belt, and the lower side is The return belt, the cleaning system includes a herringbone cleaner arranged on the upper surface of the return belt, and the lower surface of the return belt is sequentially provided with shuttle rollers, alloy cutter head cleaners, polyurethane cutter head cleaners and electric brushes, The shuttle roller, alloy cutter head cleaner, polyurethane cutter head cleaner and electric brush are all located on the lower side of the herringbone cleaner, and the recovery system is arranged below the cleaning system, and the recovery system includes a bucket scraper and head funnel. A herringbone cleaner is installed on the upper surface of the return belt, which can clean the material on the upper surface of the return belt into the bucket scraper machine. At the same time, the herringbone cleaner can also adjust the tension of the conveyor belt by lifting the height to ensure Type idler rollers, alloy cutter head cleaners, polyurethane cutter head cleaners and electric brushes are closely attached to the return belt to achieve the purpose of cleaning the bonding material.

优选的,所述输送系统、清洁系统和回收系统外部设置有一体式密封罩。通过一体式密封罩将整个系统密封在内部,生产产生的扬尘不会对环境造成污染。Preferably, the conveying system, the cleaning system and the recovery system are provided with an integrated sealing cover outside. The entire system is sealed inside by an integrated sealing cover, and the dust generated during production will not pollute the environment.

优选的,所述密封罩上方设置有喷淋装置,下方设置有检修门和观察窗。喷淋装置可以进一步的抑制密封罩内的扬尘,观察窗方便及时了解生产状况,检修门方便工作人员对设备进行维修。Preferably, a sprinkler device is provided above the sealing cover, and an inspection door and an observation window are provided below. The spray device can further suppress the dust in the sealed cover, the observation window is convenient for knowing the production status in time, and the inspection door is convenient for the staff to maintain the equipment.

优选的,所述梭型托辊、人字形清扫器均设置在升降支架上。利用升降支架调整梭型托辊和人字形清扫器的高度,使返程皮带与清洁设备之间更加贴合。Preferably, the shuttle roller and the herringbone cleaner are both arranged on the lifting support. Use the lifting bracket to adjust the height of the shuttle roller and the herringbone cleaner to make the return belt fit better with the cleaning equipment.

优选的,所述梭型托辊位于人字形清扫器前端下侧。Preferably, the shuttle roller is located at the lower side of the front end of the herringbone cleaner.

本实用新型与现有技术相比,具有以下优点:Compared with the prior art, the utility model has the following advantages:

1.通过改进后的清洁系统,可以更加彻底的将返程皮带上附着的粘结料全部清除,清除后的粘结料落在斗式刮板机上,并回收至头部漏斗中,无需人工清洁,降低了生产成本和工人的劳动强度。1. Through the improved cleaning system, all the adhesive materials attached to the return belt can be removed more thoroughly. The removed adhesive materials fall on the bucket scraper machine and are recycled to the head funnel without manual cleaning. , reducing production costs and labor intensity of workers.

2.在输送系统、清洁系统和回收系统外部安装一体式密封罩,避免了生产时产生二次扬尘,造成严重的生产污染。2. An integrated sealing cover is installed outside the conveying system, cleaning system and recycling system to avoid secondary dust during production and cause serious production pollution.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2是人字形清洁器的俯视图;Fig. 2 is the top view of herringbone cleaner;

其中,1-进料皮带,2-返程皮带,3-头部漏斗,4-人字形清扫器,5-梭型托辊,6-合金刀头清洁器,7-聚氨酯刀头清洁器,8-电动毛刷,9-斗式刮板机,10-检修门Among them, 1-feed belt, 2-return belt, 3-head funnel, 4-herringbone cleaner, 5-shuttle roller, 6-alloy cutter head cleaner, 7-polyurethane cutter head cleaner, 8 -Electric brush, 9-bucket scraper, 10-access door

具体实施方式Detailed ways

下面结合附图和具体实施方式,进一步阐明本实用新型,应理解这些实施方式仅用于说明本实用新型而不用于限制本实用新型的范围,在阅读了本实用新型之后,本领域技术人员对本实用新型的各种等价形式的修改均落于本申请所附权利要求所限定的范围。Below in conjunction with accompanying drawing and specific embodiment, further illustrate the utility model, it should be understood that these embodiments are only used to illustrate the utility model and are not intended to limit the scope of the utility model, after reading the utility model, those skilled in the art will understand this utility model The modifications of various equivalent forms of the utility model all fall within the scope defined by the appended claims of the present application.

如图1-2所示,全密封带式输送机无人自动清扫斗式刮板回收系统,包括输送系统、清洁系统和回收系统,输送系统包括输送皮带和输送滚筒,输送皮带上侧为进料皮带1,下侧为返程皮带2,清洁系统包括设置在返程皮带上玄面的人字形清扫器4,人字形清扫器安装在对应的升降支架上,返程皮带下玄面依次设置有梭型托辊5、合金刀头清洁器6、聚氨酯刀头清洁器7和电动毛刷8,梭型托辊同样安装在对应的升降支架上,梭型托辊位于人字形清扫器前端下侧,梭型托辊、合金刀头清洁器、聚氨酯刀头清洁器和电动毛刷均位于人字形清扫器的下侧,回收系统设置于清洁系统下方,回收系统包括斗式刮板机和头部漏斗,通过清洁系统将粘结料与返程皮带脱离,落在斗式刮板机9上,通过都是刮板机将粘结料推送至头部漏斗3内,完成回收,输送系统、清洁系统和回收系统外部设置有一体式密封罩,密封罩上方安装有喷淋装置,下方安装有检修门和观察窗,一体式密封罩将整个系统密封在内部,生产产生的扬尘不会对环境造成污染,喷淋装置可以进一步的抑制密封罩内的扬尘,观察窗方便及时了解生产状况,检修门10方便工作人员对设备进行维修。As shown in Figure 1-2, the fully sealed belt conveyor unmanned automatic cleaning bucket scraper recovery system includes a conveying system, a cleaning system and a recycling system. The conveying system includes a conveying belt and a conveying roller. The upper side of the conveying belt is the feeder Material belt 1, the lower side is the return belt 2, the cleaning system includes a herringbone cleaner 4 arranged on the upper surface of the return belt, the herringbone cleaner is installed on the corresponding lifting bracket, and the lower surface of the return belt is arranged in turn. Idler roller 5, alloy cutter head cleaner 6, polyurethane cutter head cleaner 7 and electric brush 8, the shuttle type idler is also installed on the corresponding lifting bracket, the shuttle type idler is located on the lower side of the front end of the herringbone cleaner, the shuttle Type rollers, alloy cutter head cleaners, polyurethane cutter head cleaners and electric brushes are all located on the lower side of the herringbone cleaner, and the recovery system is set under the cleaning system. The recovery system includes a bucket scraper and a head funnel. The bonding material is separated from the return belt through the cleaning system and falls on the bucket scraper machine 9, and the bonding material is pushed into the head funnel 3 through the scraper machine to complete the recovery, the conveying system, the cleaning system and the recovery The system is equipped with an integrated sealing cover, the upper part of the sealing cover is equipped with a sprinkler device, and the lower part is equipped with an inspection door and an observation window. The shower device can further suppress the dust in the sealing cover, the observation window is convenient to know the production status in time, and the maintenance door 10 is convenient for the staff to maintain the equipment.

全密封带式输送机无人自动清扫斗式刮板回收系统的工作原理:将需要传送的物料运送至输送皮带上,启动输送皮带,物料随着进料皮带运送至头部漏斗,运送完成后,部分物料附着在返程皮带上,首先人字形清扫器通过人字形的端部将返程皮带上玄面的物料扫入斗式刮板机内,下降人字形清扫器的高度,使输送皮带张紧,同时提升梭型托辊的高度,使返程皮带与梭型托辊、合金刀头清洁器、聚氨酯刀头清洁器和电动毛刷紧密贴合,通过不同类型的清洁装置依次对返程皮带进行清扫,将附着在返程皮带上的粘结料扫至斗式刮板机内,当斗式刮板机内的物料堆积到限定量时,启动斗式刮板机,将粘结料一起推入头部漏斗中,完成回收。The working principle of the fully sealed belt conveyor unmanned automatic cleaning bucket scraper recovery system: transport the material to be transported to the conveyor belt, start the conveyor belt, and the material is transported to the head funnel along with the feed belt, after the transport is completed , part of the material is attached to the return belt. First, the herringbone cleaner sweeps the material on the upper surface of the return belt into the bucket scraper through the herringbone end, and lowers the height of the herringbone cleaner to tension the conveyor belt. , and at the same time raise the height of the shuttle roller, so that the return belt is closely attached to the shuttle roller, alloy cutter head cleaner, polyurethane cutter cleaner and electric brush, and the return belt is cleaned in turn by different types of cleaning devices , sweep the bonding material attached to the return belt into the bucket scraper machine, when the material in the bucket scraper machine has accumulated to a limited amount, start the bucket type scraper machine, and push the bonding material into the head together in the external hopper to complete the recovery.

上述说明示出并描述了本实用新型的优选实施例,如前所述,应当理解本实用新型并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述实用新型构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本实用新型的精神和范围,则都应在本实用新型所附权利要求的保护范围内。The above description shows and describes the preferred embodiments of the present utility model. As mentioned above, it should be understood that the present utility model is not limited to the forms disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various Various other combinations, modifications and environments can be made within the scope of the utility model concept described herein, through the above teachings or the technology or knowledge in the related field. However, changes and changes made by those skilled in the art do not depart from the spirit and scope of the utility model, and should all be within the protection scope of the appended claims of the utility model.

Claims (5)

1.全密封带式输送机无人自动清扫斗式刮板回收系统,其特征在于:包括输送系统、清洁系统和回收系统,所述输送系统包括输送皮带和输送滚筒,输送皮带上侧为进料皮带,下侧为返程皮带,所述清洁系统包括设置在返程皮带上玄面的人字形清扫器,返程皮带下玄面依次设置有梭型托辊、合金刀头清洁器、聚氨酯刀头清洁器和电动毛刷,所述梭型托辊、合金刀头清洁器、聚氨酯刀头清洁器和电动毛刷均位于人字形清扫器的下侧,所述回收系统设置于清洁系统下方,回收系统包括斗式刮板机和头部漏斗。1. Fully sealed belt conveyor unmanned automatic cleaning bucket scraper recovery system, characterized in that it includes a conveying system, a cleaning system and a recycling system. The conveying system includes a conveying belt and a conveying roller, and the upper side of the conveying belt is material belt, the lower side is the return belt, and the cleaning system includes a herringbone cleaner arranged on the upper surface of the return belt, and the lower surface of the return belt is sequentially provided with a shuttle roller, an alloy cutter head cleaner, and a polyurethane cutter head cleaner. cleaner and electric brush, the shuttle roller, alloy cutter head cleaner, polyurethane cutter cleaner and electric brush are all located on the lower side of the herringbone cleaner, the recovery system is arranged below the cleaning system, the recovery system Includes bucket scraper and head hopper. 2.根据权利要求1所述的全密封带式输送机无人自动清扫斗式刮板回收系统,其特征在于:所述输送系统、清洁系统和回收系统外部设置有一体式密封罩。2. The fully sealed belt conveyor unmanned automatic cleaning bucket scraper recovery system according to claim 1, characterized in that: the conveying system, the cleaning system and the recovery system are provided with an integrated sealing cover outside. 3.根据权利要求2所述的全密封带式输送机无人自动清扫斗式刮板回收系统,其特征在于:所述密封罩上方设置有喷淋装置,下方设置有检修门和观察窗。3. The fully sealed belt conveyor unmanned automatic cleaning bucket scraper recovery system according to claim 2, characterized in that: a spray device is arranged above the sealing cover, and an inspection door and an observation window are arranged below. 4.根据权利要求1所述的全密封带式输送机无人自动清扫斗式刮板回收系统,其特征在于:所述梭型托辊、人字形清扫器均设置在升降支架上。4. The fully sealed belt conveyor unmanned automatic cleaning bucket scraper recovery system according to claim 1, characterized in that: the shuttle roller and the herringbone cleaner are all set on the lifting bracket. 5.根据权利要求1所述的全密封带式输送机无人自动清扫斗式刮板回收系统,其特征在于:所述梭型托辊位于人字形清扫器前端下侧。5. The fully sealed belt conveyor unmanned automatic cleaning bucket scraper recovery system according to claim 1, characterized in that: the shuttle-type idler is located at the lower side of the front end of the herringbone cleaner.
CN202320128419.XU 2023-01-16 2023-01-16 Unmanned automatic cleaning bucket type scraper recovery system of full-sealed belt conveyor Active CN219238393U (en)

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GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract
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Assignee: Shanghai deesa electromechanical Co.,Ltd.

Assignor: JIANGSU DISA MACHINERY Co.,Ltd.

Contract record no.: X2024980018537

Denomination of utility model: Fully sealed belt conveyor unmanned automatic cleaning bucket scraper recycling system

Granted publication date: 20230623

License type: Common License

Record date: 20241015