CN219217060U - Intelligent winding device for cable manufacture - Google Patents
Intelligent winding device for cable manufacture Download PDFInfo
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- CN219217060U CN219217060U CN202320383459.9U CN202320383459U CN219217060U CN 219217060 U CN219217060 U CN 219217060U CN 202320383459 U CN202320383459 U CN 202320383459U CN 219217060 U CN219217060 U CN 219217060U
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- 238000004804 winding Methods 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000005520 cutting process Methods 0.000 claims abstract description 18
- 230000000694 effects Effects 0.000 claims description 15
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 238000010248 power generation Methods 0.000 claims 1
- 238000005096 rolling process Methods 0.000 description 8
- 238000003825 pressing Methods 0.000 description 6
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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Abstract
The utility model relates to the technical field of winding devices and discloses an intelligent winding device for cable manufacture, which comprises a working box, wherein a motor is fixedly arranged in the working box, an output shaft of the motor penetrates out of one side of the working box, a winding roller is fixedly arranged on the output shaft of the motor, a movable side plate is fixedly arranged at one end of the side wall of the winding roller, a fixed side plate is movably sleeved at the other end of the side wall of the winding roller, a cable finished product is wound on the side wall of the winding roller, an automatic cutting structure is fixedly arranged at one side of the working box, and the cable finished product penetrates through the automatic cutting structure.
Description
Technical Field
The utility model relates to the technical field of winding devices, in particular to an intelligent winding device for cable manufacture.
Background
The cable industry is the second largest industry next to the automobile industry, and the total yield value of the cable industry in China exceeds the United states worldwide, so that the cable industry becomes a large cable production country, and the cable needs to be rolled in the cable manufacturing process, namely the produced cable is rolled and packaged according to the requirements of customers.
The cable that normally makes need to divide into the multistage and cut into and carry out the rolling, therefore operating personnel need the manual work to judge cable winding thickness (i.e. rolling length) when the rolling, shut down after the rolling to corresponding thickness, cut the cable and pack, later carry out the next section rolling of rolling, however this kind of manual work judges that the mode precision of rolling thickness is relatively poor, intelligent lower, and loose situation appears easily after cutting after the rolling secondly.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model provides an intelligent winding device for cable manufacture, which aims to solve the problems that in the winding in the prior art, the winding thickness is required to be manually judged to be cut, the precision is low, and the cable after winding is easy to loosen after cutting.
The utility model provides the following technical scheme: the utility model provides an intelligent coiling mechanism is used in cable manufacture, includes the work box, the inside fixed mounting of work box has the motor, the motor output shaft runs through one side of work box, fixed mounting has the line roller on the output shaft of motor, the lateral wall one end fixed mounting of line roller has the movable side board, the fixed side board has been cup jointed in the lateral wall other end activity of line roller, the lateral wall coiling of line roller has the cable finished product, one side fixed mounting of work box has automatic cutting structure, the cable finished product passes automatic cutting structure, work box one side is located motor output shaft top fixedly connected with rail box, the inside sliding connection of rail box has the slider, the inside of rail box is located the top of slider is equipped with the fixed block, the bottom fixed mounting of fixed block has pressure sensor, one side fixed connection connecting axle of slider, one side of fixed side board is equipped with the draw-in groove, the connecting axle runs through the draw-in groove, the compression roller has been cup jointed in the connecting axle lateral wall activity, the PLC controller is installed at work box top, pressure sensor and PLC controller electric connection, automatic controller and electric connection cut structure and PLC controller through electric connection.
Further, the fixed block is movably sleeved in the rail box, a first sliding groove penetrating through the rail box is formed in the front face of the rail box, the height adjusting mechanism is fixedly connected to the front face of the rail box, and the output end of the height adjusting mechanism penetrates through the first sliding groove and is fixedly connected with the fixed block.
Further, the height-adjusting mechanism comprises two first side fixing plates, the inner side faces of the first side fixing plates are movably sleeved with threaded rods, the side walls of the threaded rods are in threaded sleeve connection with connecting blocks, and the connecting blocks penetrate through a first sliding groove on the front face of the rail box and are fixedly connected with the fixing blocks.
Further, the top end of the threaded rod penetrates through the top of the first side fixing plate, and a handle is arranged at the top end of the first side fixing plate.
Further, automatic cutting structure is including the arm board, the arm board openly opens has the square groove that runs through to the back, and the sword groove is seted up at its square groove top, the cable finished product passes square groove and winds at the reel lateral wall, the guillotine has been cup jointed in the activity of sword inslot portion, the arm board front has been seted up and has been run through to the inside No. two spouts of sword groove, the positive fixedly connected with of arm board two the reciprocating screw has been cup jointed in the activity of the second side fixed plate medial surface, reciprocating screw lateral wall screw has been cup jointed the connecting plate, the connecting plate runs through No. two spouts and guillotine fixed connection, second side fixed plate top fixed mounting has servo motor, the servo motor output shaft runs through the second side fixed plate and is connected with reciprocating screw, the PLC controller passes through relay, contactor and servo motor electric connection.
Further, two positioning shafts are fixedly connected to the top of the guillotine, and the positioning shafts penetrate through the top of the arm plate.
Further, the pressure sensor controls the motor to stop under the condition that the sliding block is in contact with the pressure sensor and applies pressure to the pressure sensor, and the pressure sensor controls the output shaft of the servo motor to rotate for a set circle under the condition that the sliding block is in contact with the pressure sensor and applies pressure to the pressure sensor.
Further, the press roll has a weight of two kg to eight kg.
The utility model has the technical effects and advantages that:
according to the utility model, the pressure sensor and the compression roller are matched to sense the winding thickness (namely the winding length) of the cable finished product wound on the side wall of the winding roller, and the automatic cutting structure is used for automatically cutting, so that the device has the effect of intelligently judging the winding length, replaces the traditional mode of manual judgment, improves the accuracy and improves the intelligent level of the winding device.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is an exploded view of the overall structure of the present utility model;
FIG. 3 is a schematic view of the height adjusting mechanism in FIG. 2 according to the present utility model;
fig. 4 is a schematic structural diagram of the automatic cutting structure in fig. 2 according to the present utility model.
The reference numerals are: 1. a working box; 2. a motor; 3. a wire winding roller; 4. a fixed side plate; 5. a movable side plate; 6. a rail box; 7. a cable finished product; 8. a slide block; 9. a fixed block; 10. a pressure sensor; 11. a PLC controller; 12. a connecting shaft; 13. a press roller; 14. an automatic cutting structure; 15. a height adjusting mechanism; 151. a first side fixing plate; 152. a connecting block; 153. a threaded rod; 141. an arm plate; 142. a square groove; 143. a guillotine; 144. a connecting plate; 145. a second side fixing plate; 146. positioning a shaft; 147. a reciprocating screw rod; 148. a servo motor.
Detailed Description
The following describes specific embodiments of the present utility model in detail with reference to the drawings.
Referring to fig. 1 and 2, the utility model provides an intelligent winding device for cable manufacture, which comprises a working box 1, wherein a motor 2 is fixedly installed inside the working box 1, an output shaft of the motor 2 penetrates out of one side of the working box 1, a wire winding roller 3 is fixedly installed on the output shaft of the motor 2, one side wall of the wire winding roller 3 is fixedly provided with a movable side plate 5, the other end of the side wall of the wire winding roller 3 is movably sleeved with a fixed side plate 4, the side wall of the wire winding roller 3 is wound with a cable finished product 7, one side of the working box 1 is fixedly provided with an automatic cutting structure 14, the cable finished product 7 penetrates through the automatic cutting structure 14, one side of the working box 1 is fixedly connected with a rail box 6 above the output shaft of the motor 2, the inside of the rail box 6 is slidably connected with a sliding block 8, the inside of the rail box 6 is provided with a fixed block 9 above the sliding block 8, the bottom of the fixed block 9 is fixedly provided with a pressure sensor 10, one side of the sliding block 8 is fixedly connected with a connecting shaft 12, one side of the fixed side plate 4 is provided with a clamping groove, the connecting shaft 12 penetrates through the clamping groove, the side wall of the connecting shaft 12 is movably sleeved with a pressing roller 13, the top of the working box 1 is provided with a PLC 11, the automatic controller 11 is electrically connected with the pressure sensor 11, the electrical controller is electrically connected with the automatic controller 11 through the automatic controller 14, the electrical controller 11 and the PLC is electrically connected with the PLC controller 11 through the PLC 11, and the PLC is electrically connected with the PLC 11 through the PLC 11: the model of the PLC 11 and the model of the pressure sensor 10 are as follows: PC112K.
Referring to fig. 2, the fixed block 9 is movably sleeved in the track box 6, a first chute penetrating into the track box 6 is arranged on the front surface of the track box 6, a height adjusting mechanism 15 is fixedly connected to the front surface of the track box 6, the output end of the height adjusting mechanism 15 penetrates through the first chute and is fixedly connected with the fixed block 9, the height of the fixed block 9 is controlled to be adjusted by controlling the fixed block 9 to slide up and down in the track box 6 through the height adjusting mechanism 15, so that the distance between the pressure sensor 10 and the sliding block 8 can be adjusted, and the effect of adjusting the winding length preset value of the finished cable 7 is achieved.
Referring to fig. 3, the height-adjusting mechanism 15 includes two first side fixing plates 151, the inner side surfaces of the two first side fixing plates 151 are movably sleeved with threaded rods 153, side walls of the threaded rods 153 are in threaded sleeve connection with connecting blocks 152, the connecting blocks 152 penetrate through a first front sliding groove of the rail box 6 and are fixedly connected with the fixed blocks 9, and the connecting blocks 152 can be vertically displaced by rotating the threaded rods 153 according to a threaded structure principle, so that the height effect of the fixed blocks 9 is controlled.
Referring to fig. 3, the top end of the threaded rod 153 penetrates through the top of the first side fixing plate 151, and a handle is arranged at the top end of the first side fixing plate 151, so that the threaded rod 153 can be conveniently controlled to rotate through the handle.
Referring to fig. 4, the automatic cutting structure 14 includes an arm plate 141, a square groove 142 penetrating to the back is formed in the front of the arm plate 141, a cutter groove is formed in the top of the square groove 142, a cable finished product 7 passes through the square groove 142 and is wound on the side wall of the winding roll 3, a cutter 143 is movably sleeved in the cutter groove, a second chute penetrating to the inside of the cutter groove is formed in the front of the arm plate 141, two second side fixing plates 145 are fixedly connected to the front of the arm plate 141, a reciprocating screw 147 is movably sleeved on the inner side surfaces of the two second side fixing plates 145, a connecting plate 144 is in threaded sleeve connection with the side wall of the reciprocating screw 147, the connecting plate 144 penetrates through the second chute and is fixedly connected with the cutter 143, a servo motor 148 is fixedly installed at the top of the second side fixing plates 145, an output shaft of the servo motor 148 penetrates through the second side fixing plates 145 and is connected with the reciprocating screw 147, the PLC controller 11 is electrically connected with the servo motor 148 through a relay, the power is output by the PLC controller 11 to drive the reciprocating screw 147 to rotate, and the connecting plate 144 is driven to move down the cutter 143 according to the principle of a thread structure to cut the cable finished product 7.
Referring to fig. 4, two positioning shafts 146 are fixedly connected to the top of the guillotine 143, and the positioning shafts 146 penetrate through the top of the arm plate 141, so that the guillotine 143 can be positioned by the positioning shafts 146, and the guillotine 143 is prevented from shaking when being displaced up and down.
Referring to fig. 2 and 4, the pressure sensor 10 controls the motor 2 to stop under the condition that the sliding block 8 contacts with the pressure sensor 10 and applies pressure to the pressure sensor, and the pressure sensor 10 controls the output shaft of the servo motor 148 to rotate for a set circle under the condition that the sliding block 8 contacts with the pressure sensor 10 and applies pressure to the pressure sensor 10, so that after the sliding block 8 moves upwards to apply pressure to the pressure sensor 10, the effect that the equipment stops winding and cuts the cable finished product 7 is achieved.
Referring to fig. 2, the pressing roller 13 has a weight of two kg to eight kg, so that the pressing roller 13 has a pressing effect on the finished cable 7 wound on the side wall of the winding roller 3, and the loose condition of the winding part after the finished cable 7 is cut is avoided.
The working principle of the utility model is as follows: the winding roller 3 is driven to rotate by the output power of the motor 2 to wind the cable finished product 7, the thickness of the cable finished product 7 on the side wall of the winding roller 3 is increased along with the increase of the winding number of the cable finished product 7, so that the pressing roller 13 has an up-down abutting effect, the connecting shaft 12 drives the sliding block 8 to slide upwards in the track box 6 under the acting force of the pressing roller 13 until the top of the sliding block 8 contacts with the pressure sensor 10 and presses the pressure sensor, the pressure sensor 10 sends a pressure signal to the PLC 11, the PLC 11 controls the motor 2 to stop winding, the PLC 11 controls the output shaft of the servo motor 148 to rotate for a set number of turns at the same time, the reciprocating screw 147 is driven to rotate, the connecting plate 144 is lifted after being lowered under the influence of the reciprocating screw, the guillotine 143 moves downwards to cut the cable finished product 7 passing through the square groove 142, and then the connecting plate is reset, so that the automatic cutting effect of intelligently judging the winding length of the cable finished product 7 is realized.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. The present utility model is not limited to the above-described embodiments, and the above-described embodiments and descriptions merely illustrate the principles of the utility model, and various changes and modifications may be made therein without departing from the spirit and scope of the utility model, which is defined by the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides an intelligent coiling mechanism is used in cable manufacture, includes work box (1), the inside fixed mounting of work box (1) has motor (2), one side that work box (1) was run through to motor (2) output shaft, its characterized in that: the utility model discloses a PLC electric power generation device, including motor (2), fixed plate (4) are installed on the output shaft of motor (2), fixed plate (5) are installed to the lateral wall one end fixed mounting of wire winding roller (3), fixed plate (4) have been cup jointed in the lateral wall activity of wire winding roller (3), the lateral wall coiling of wire winding roller (3) has cable finished product (7), one side fixed mounting of work box (1) has automatic cutting structure (14), cable finished product (7) pass automatic cutting structure (14), work box (1) one side is located motor (2) output shaft top fixedly connected with rail box (6), the inside sliding connection of rail box (6) has slider (8), the inside of rail box (6) is located the top of slider (8) and is equipped with fixed block (9), the bottom fixed plate (9) fixed mounting has pressure sensor (10), one side fixed plate (4) one side of slider (8) is equipped with draw-in groove, connecting axle (12) run through the draw-in groove, connecting axle (12) lateral wall activity is connected with controller (11) and PLC (11), the PLC (11) is electrically connected with the automatic cutting structure (14), and the PLC (11) is electrically connected with the motor (2) through the relay and the contactor.
2. The intelligent winding device for manufacturing cables according to claim 1, wherein: the fixed block (9) is movably sleeved in the rail box (6), a first sliding groove penetrating through the rail box (6) is formed in the front face of the rail box (6), the height adjusting mechanism (15) is fixedly connected to the front face of the rail box (6), and the output end of the height adjusting mechanism (15) penetrates through the first sliding groove and is fixedly connected with the fixed block (9).
3. The intelligent winding device for manufacturing cables according to claim 2, wherein: the height adjusting mechanism (15) comprises two first side fixing plates (151), threaded rods (153) are movably sleeved on the inner side faces of the first side fixing plates (151), connecting blocks (152) are sleeved on the side walls of the threaded rods (153) in a threaded mode, and the connecting blocks (152) penetrate through first sliding grooves in the front face of the rail box (6) and are fixedly connected with the fixed blocks (9).
4. An intelligent winding device for manufacturing a cable according to claim 3, wherein: the top end of the threaded rod (153) penetrates through the top of the first side fixing plate (151), and a handle is arranged at the top end of the first side fixing plate (151).
5. The intelligent winding device for manufacturing cables according to claim 1, wherein: automatic cut structure (14) including arm board (141), arm board (141) openly opens square groove (142) that run through to the back, and sword groove (144) have been seted up at its square groove (142) top, cable finished product (7) pass square groove (142) and are coiled at reel (3) lateral wall, the inside movable hand hay cutter (143) that has cup jointed of sword groove, arm board (141) openly has been seted up and has been run through to the inside No. two spouts of sword groove, two positive fixedly connected with second side fixed plate (145) of arm board (141), two reciprocating lead screw (147) have been cup jointed in the activity of second side fixed plate (145) medial surface, reciprocating lead screw (147) lateral wall screw cup joint connecting plate (144), connecting plate (144) run through No. two spouts and hand hay cutter (143) fixed connection, second side fixed plate (145) top fixed mounting has servo motor (148), servo motor (148) output shaft runs through second side fixed plate (145) and is connected with reciprocating lead screw (147), controller (11) pass through servo motor (148) and electrical connection with PLC.
6. The intelligent winding device for manufacturing cables according to claim 5, wherein: two positioning shafts (146) are fixedly connected to the top of the guillotine (143), and the positioning shafts (146) penetrate through the top of the arm plate (141).
7. An intelligent winding device for manufacturing cables according to any one of claims 1 to 5, characterized in that: the pressure sensor (10) controls the motor (2) to stop under the condition that the sliding block (8) is in contact with the pressure sensor (10) and applies pressure to the pressure sensor, and the pressure sensor (10) controls the output shaft of the servo motor (148) to rotate for a set circle under the condition that the sliding block (8) is in contact with the pressure sensor (10) and applies pressure to the pressure sensor.
8. The intelligent winding device for manufacturing cables according to claim 1, wherein: the press roll (13) has a weight of two kg to eight kg.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320383459.9U CN219217060U (en) | 2023-03-03 | 2023-03-03 | Intelligent winding device for cable manufacture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320383459.9U CN219217060U (en) | 2023-03-03 | 2023-03-03 | Intelligent winding device for cable manufacture |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219217060U true CN219217060U (en) | 2023-06-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320383459.9U Active CN219217060U (en) | 2023-03-03 | 2023-03-03 | Intelligent winding device for cable manufacture |
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| Country | Link |
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| CN (1) | CN219217060U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117550423A (en) * | 2023-12-29 | 2024-02-13 | 江苏富川机电有限公司 | A winding machine with an adjustable collection structure |
| CN117657877A (en) * | 2024-02-01 | 2024-03-08 | 山东大业股份有限公司 | A device for treating bead wire waste |
| CN119355440A (en) * | 2024-10-22 | 2025-01-24 | 国网吉林省电力有限公司四平供电公司 | A high voltage signal test transmission device for distribution line |
-
2023
- 2023-03-03 CN CN202320383459.9U patent/CN219217060U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117550423A (en) * | 2023-12-29 | 2024-02-13 | 江苏富川机电有限公司 | A winding machine with an adjustable collection structure |
| CN117657877A (en) * | 2024-02-01 | 2024-03-08 | 山东大业股份有限公司 | A device for treating bead wire waste |
| CN119355440A (en) * | 2024-10-22 | 2025-01-24 | 国网吉林省电力有限公司四平供电公司 | A high voltage signal test transmission device for distribution line |
| CN119355440B (en) * | 2024-10-22 | 2025-07-08 | 国网吉林省电力有限公司四平供电公司 | Distribution line high-voltage signal test feeding device |
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