CN219212055U - Intelligent welding station of digital twin robot - Google Patents
Intelligent welding station of digital twin robot Download PDFInfo
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- CN219212055U CN219212055U CN202223590153.5U CN202223590153U CN219212055U CN 219212055 U CN219212055 U CN 219212055U CN 202223590153 U CN202223590153 U CN 202223590153U CN 219212055 U CN219212055 U CN 219212055U
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Abstract
本实用新型公开了一种数字孪生机器人智能焊接站,涉及机器人焊接技术领域,包括焊接主体、承载组件以及调节组件;承载组件包括固定设置于焊接主体底部的底座、固定设置于底座顶部的固定座、固定设置于固定座一侧顶部的定位板、固定设置于定位板另一侧的固定块。本实用新型中,通过电机带动丝杆转动,丝杆转动使得移动套平移,从而调节焊接板的横向位置,通过两组侧边板对防护罩进行支撑,防护罩防止焊接产生的碎屑飞溅,提高焊接站的安全性,通过两组电动推杆、定位卡合板以及卡合柱对机器人的两侧进行夹持固定,通过升降板内的液压缸控制液压杆的工作,调节连接架的高度,从而调节焊接板的高度,便于进行焊接。
The utility model discloses a digital twin robot intelligent welding station, which relates to the technical field of robot welding, and comprises a welding main body, a carrying assembly and an adjusting assembly; the carrying assembly includes a base fixedly arranged at the bottom of the welding main body, and a fixed seat fixedly arranged at the top of the base 1. The positioning plate fixedly arranged on the top of one side of the fixed seat, and the fixed block fixedly arranged on the other side of the positioning plate. In the utility model, the motor drives the screw to rotate, and the rotation of the screw causes the translation of the moving sleeve, thereby adjusting the lateral position of the welding plate. The protective cover is supported by two sets of side plates, and the protective cover prevents debris from welding from splashing. To improve the safety of the welding station, the two sides of the robot are clamped and fixed by two sets of electric push rods, the positioning clamping plate and the clamping column, and the hydraulic cylinder in the lifting plate is used to control the work of the hydraulic rod and adjust the height of the connecting frame. Thereby, the height of the welding plate can be adjusted to facilitate welding.
Description
技术领域technical field
本实用新型涉及机器人焊接技术领域,特别涉及一种数字孪生机器人智能焊接站。The utility model relates to the technical field of robot welding, in particular to a digital twin robot intelligent welding station.
背景技术Background technique
数字孪生机器人又称“数字双胞胎机器人”,是将机器人复杂物理系统的结构、状态、行为、功能和性能映射到数字化的虚拟世界,通过实时传感、连接映射、精确分析和沉浸交互来刻画、预测和控制物理系统,实现复杂系统虚实融合,使系统全要素、全过程、全价值链达到最大限度的闭环优化,使用数字孪生,组织不再需要探索有关物理项目不同的途径来改善流程,它们不必终止正在进行的过程,并且可以从根本上在实验室中运行模拟,以了解新程序的危害和优势,看看哪些修改可以带来最佳结果,数字孪生机器人在进行生产制造时,需要通过焊接设备在智能焊接站对机器人进行焊接。Digital twin robot, also known as "digital twin robot", is to map the structure, state, behavior, function and performance of the robot's complex physical system to the digital virtual world, and describe, Predict and control physical systems, realize the fusion of virtual and real complex systems, and maximize the closed-loop optimization of all elements, processes, and value chains of the system. Using digital twins, organizations no longer need to explore different ways to improve processes related to physical projects. They Instead of terminating an ongoing process, and essentially running simulations in the lab to understand the hazards and benefits of new procedures and see which modifications lead to the best results, digital twin robots need to go through The welding equipment welds the robot at the intelligent welding station.
现有的数字孪生机器人智能焊接站,由于焊接站体积较为庞大,在进行焊接时,需要对焊接头进行移动,然而焊接头移动较为繁琐,需耗费较多的人力,且焊接时产生的碎屑易飞溅损害工作人员,为此,我们提出一种数字孪生机器人智能焊接站。Due to the large size of the existing digital twin robot intelligent welding station, the welding head needs to be moved during welding. However, the movement of the welding head is cumbersome and requires more manpower, and the debris generated during welding It is easy to damage the staff by splash, so we propose a digital twin robot intelligent welding station.
实用新型内容Utility model content
本实用新型的主要目的在于提供一种数字孪生机器人智能焊接站,可以有效解决背景技术中提出的现有的数字孪生机器人智能焊接站存在的焊接头移动较为繁琐,需耗费较多的人力,且焊接时产生的碎屑易飞溅损害工作人员的问题。The main purpose of the utility model is to provide a digital twin robot intelligent welding station, which can effectively solve the cumbersome movement of the welding head in the existing digital twin robot intelligent welding station proposed in the background technology, which requires more manpower, and The debris generated during welding is easy to splash and damage the workers.
为实现上述目的,本实用新型采取的技术方案为:一种数字孪生机器人智能焊接站,包括焊接主体、承载组件以及调节组件;In order to achieve the above purpose, the technical solution adopted by the utility model is: a digital twin robot intelligent welding station, including a welding main body, a carrying component and an adjusting component;
所述承载组件包括固定设置于焊接主体底部的底座、固定设置于底座顶部的固定座、固定设置于固定座一侧顶部的定位板、固定设置于定位板另一侧的固定块、活动设置于固定块下方的升降板、固定设置于升降板底部的连接架、活动设置于连接架上方的焊接板、固定设置于焊接板顶部的侧边板以及固定设置于侧边板一侧的防护罩,所述焊接板位于焊接主体顶部一端的下方;The bearing assembly includes a base fixed on the bottom of the welding body, a fixed seat fixed on the top of the base, a positioning plate fixed on the top of one side of the fixed seat, a fixed block fixed on the other side of the positioning plate, and a fixed block on the other side of the positioning plate. The lifting plate below the fixed block, the connecting frame fixedly arranged at the bottom of the lifting plate, the welding plate movably arranged above the connecting frame, the side plate fixedly arranged on the top of the welding plate and the protective cover fixedly arranged on one side of the side plate, The welding plate is located below the top end of the welding body;
所述调节组件包括开设于固定块底部的活动槽、固定设置于活动槽顶壁的液压缸、活动设置于液压缸底部的液压杆、固定嵌设于连接架内部的电机、开设于连接架顶部的滑槽、固定设置于电机输出端的丝杆、活动套设于丝杆外部的移动套、固定设置于侧边板内侧的电动推杆以及固定设置于电动推杆另一端的定位卡合板,所述液压杆底部固定设置于升降板顶部,所述电机输出端贯穿连接架,且延伸至滑槽内。The adjustment assembly includes a movable groove set at the bottom of the fixed block, a hydraulic cylinder fixedly arranged on the top wall of the movable groove, a hydraulic rod movably arranged at the bottom of the hydraulic cylinder, a motor fixedly embedded in the connecting frame, and a hydraulic cylinder fixed on the top wall of the connecting frame. The chute, the screw rod fixed at the output end of the motor, the moving sleeve movably sleeved outside the screw rod, the electric push rod fixed inside the side plate and the positioning engagement plate fixed at the other end of the electric push rod. The bottom of the hydraulic rod is fixed on the top of the lifting plate, and the output end of the motor passes through the connecting frame and extends into the chute.
优选地,所述焊接主体一侧顶部设有焊接头,所述焊接头位于焊接板上方。设置的焊接头对机器人进行焊接。Preferably, a welding head is provided on the top of one side of the welding body, and the welding head is located above the welding plate. Set up the welding head to perform welding on the robot.
优选地,所述侧边板设置有两组,两组所述侧边板分别位于焊接板顶部的两侧,所述防护罩位于两组侧边板之间。侧边板对防护罩进行支撑。Preferably, two sets of side plates are provided, and the two sets of side plates are respectively located on both sides of the top of the welding plate, and the protective cover is located between the two sets of side plates. The side panels support the shield.
优选地,所述定位卡合板远离电动推杆的一端活动设置有卡合柱,所述卡合柱设置有若干组,若干组所述卡合柱平行设置。通过电动推杆带动定位卡合板对机器人进行夹持时,卡合柱对机器人部件之间的孔隙进行定位,进一步提高机器人的稳定性。Preferably, the end of the positioning engaging plate away from the electric push rod is movably provided with engaging columns, and there are several groups of engaging columns, and several groups of engaging columns are arranged in parallel. When the positioning clamping plate is driven by the electric push rod to clamp the robot, the clamping column positions the gaps between the robot parts, further improving the stability of the robot.
优选地,所述电动推杆、定位卡合板以及卡合柱形成的整体结构设置有两组,两组所述电动推杆、定位卡合板以及卡合柱形成的整体结构分别设于两组侧边板的内侧。电动推杆、定位卡合板以及卡合柱形成的整体结构设置有两组,便于对机器人的两侧进行夹持固定。Preferably, there are two groups of the overall structure formed by the electric push rod, the positioning engaging plate and the engaging column, and the overall structure formed by the electric push rod, the positioning engaging plate and the engaging column of the two groups is respectively arranged on the sides of the two groups. The inside of the side panel. There are two groups of the overall structure formed by the electric push rod, the positioning clamping plate and the clamping column, which are convenient for clamping and fixing the two sides of the robot.
优选地,所述电机、丝杆以及移动套形成的整体结构设置有两组,两组所述电机、丝杆以及移动套形成的整体结构平行设置。电机、丝杆以及移动套形成的整体结构设置有两组,便于提高焊接板移动时的稳定性。Preferably, there are two groups of the overall structure formed by the motor, the screw rod and the moving sleeve, and the two sets of the overall structure formed by the motor, the screw rod and the moving sleeve are arranged in parallel. The overall structure formed by the motor, the screw rod and the moving sleeve is provided with two groups, which is convenient for improving the stability of the welding plate when moving.
优选地,所述防护罩内侧嵌设有防爆玻璃板。通过设置的防爆玻璃板提高焊接安全性的同时,便于工作人员对焊接过程进行观察。Preferably, an explosion-proof glass plate is embedded inside the protective cover. The safety of welding is improved by setting the explosion-proof glass plate, and at the same time, it is convenient for the staff to observe the welding process.
与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型中,通过设置的承载组件和调节组件,通过连接架对焊接板进行承载,通过电机带动丝杆转动,丝杆转动使得移动套平移,从而调节焊接板的横向位置,通过两组侧边板对防护罩进行支撑,防护罩防止焊接产生的碎屑飞溅,提高焊接站的安全性,通过两组电动推杆、定位卡合板以及卡合柱对机器人的两侧进行夹持固定,通过升降板内的液压缸控制液压杆的工作,调节连接架的高度,从而调节焊接板的高度,便于进行焊接。In the utility model, through the set bearing assembly and adjusting assembly, the welding plate is carried by the connecting frame, and the motor drives the screw to rotate, and the rotation of the screw makes the moving sleeve move in translation, thereby adjusting the lateral position of the welding plate. The side plate supports the protective cover. The protective cover prevents the debris generated by welding from splashing and improves the safety of the welding station. The two sides of the robot are clamped and fixed by two sets of electric push rods, positioning clamping plates and clamping columns. The hydraulic cylinder in the lifting plate controls the work of the hydraulic rod to adjust the height of the connecting frame, thereby adjusting the height of the welding plate to facilitate welding.
附图说明Description of drawings
图1为本实用新型一种数字孪生机器人智能焊接站的立体图;Fig. 1 is a perspective view of a digital twin robot intelligent welding station of the present invention;
图2为本实用新型一种数字孪生机器人智能焊接站的内部示意图;Fig. 2 is an internal schematic diagram of a digital twin robot intelligent welding station of the present invention;
图3为本实用新型图1中的A处放大图;Fig. 3 is an enlarged view of A place in Fig. 1 of the utility model;
图4为本实用新型图2中的B处放大图。Fig. 4 is an enlarged view of B in Fig. 2 of the present utility model.
图中:1、焊接主体;2、底座;3、固定座;4、固定块;5、升降板;6、连接架;7、液压缸;8、液压杆;9、电机;10、丝杆;11、移动套;12、焊接板;13、侧边板;14、防护罩;15、定位卡合板。In the figure: 1. Welding main body; 2. Base; 3. Fixed seat; 4. Fixed block; 5. Lifting plate; 6. Connecting frame; 7. Hydraulic cylinder; 8. Hydraulic rod; 9. Motor; 10. Screw rod ; 11, moving sleeve; 12, welding plate; 13, side plate; 14, protective cover; 15, positioning snap plate.
具体实施方式Detailed ways
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "another end" The orientation or positional relationship indicated by ", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, so as to Specific orientation configurations and operations, therefore, should not be construed as limitations on the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise specified and limited, the terms "installed", "set with", "connected", etc. should be understood in a broad sense, such as "connected", which can be a fixed The connection can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
请参照图1—4所示,本实用新型为一种数字孪生机器人智能焊接站,包括焊接主体1、承载组件以及调节组件;Please refer to Figures 1-4, the utility model is a digital twin robot intelligent welding station, including a welding
承载组件包括固定设置于焊接主体1底部的底座2、固定设置于底座2顶部的固定座3、固定设置于固定座3一侧顶部的定位板、固定设置于定位板另一侧的固定块4、活动设置于固定块4下方的升降板5、固定设置于升降板5底部的连接架6、活动设置于连接架6上方的焊接板12、固定设置于焊接板12顶部的侧边板13以及固定设置于侧边板13一侧的防护罩14,焊接板12位于焊接主体1顶部一端的下方;The bearing assembly includes a
调节组件包括开设于固定块4底部的活动槽、固定设置于活动槽顶壁的液压缸7、活动设置于液压缸7底部的液压杆8、固定嵌设于连接架6内部的电机9、开设于连接架6顶部的滑槽、固定设置于电机9输出端的丝杆10、活动套设于丝杆10外部的移动套11、固定设置于侧边板13内侧的电动推杆以及固定设置于电动推杆另一端的定位卡合板15,液压杆8底部固定设置于升降板5顶部,电机9输出端贯穿连接架6,且延伸至滑槽内。The adjustment assembly includes a movable groove opened at the bottom of the
焊接主体1一侧顶部设有焊接头,焊接头位于焊接板12上方。设置的焊接头对机器人进行焊接。The top of one side of the
侧边板13设置有两组,两组侧边板13分别位于焊接板12顶部的两侧,防护罩14位于两组侧边板13之间。侧边板13对防护罩14进行支撑。Two groups of
定位卡合板15远离电动推杆的一端活动设置有卡合柱,卡合柱设置有若干组,若干组卡合柱平行设置。通过电动推杆带动定位卡合板15对机器人进行夹持时,卡合柱对机器人部件之间的孔隙进行定位,进一步提高机器人的稳定性。The end of the
电动推杆、定位卡合板15以及卡合柱形成的整体结构设置有两组,两组电动推杆、定位卡合板15以及卡合柱形成的整体结构分别设于两组侧边板13的内侧。电动推杆、定位卡合板15以及卡合柱形成的整体结构设置有两组,便于对机器人的两侧进行夹持固定。The overall structure formed by the electric push rod, the
电机9、丝杆10以及移动套11形成的整体结构设置有两组,两组电机9、丝杆10以及移动套11形成的整体结构平行设置。电机9、丝杆10以及移动套11形成的整体结构设置有两组,便于提高焊接板12移动时的稳定性。The overall structure formed by the
防护罩14内侧嵌设有防爆玻璃板。通过设置的防爆玻璃板提高焊接安全性的同时,便于工作人员对焊接过程进行观察。The inside of the
本实用新型工作原理:The working principle of the utility model:
将机器人置于焊接板12上,通过两组电动推杆、定位卡合板15以及卡合柱对机器人的两侧进行夹持固定,便于进行焊接,调节焊接位置时,电机9工作带动丝杆10转动,丝杆10转动使得移动套11平移,从而调节焊接板12的横向位置,升降板5内的液压缸7控制液压杆8的工作,调节连接架6的高度,从而调节焊接板12的高度,焊接头对机器人进行焊接时,两组侧边板13对防护罩14进行支撑,防护罩14防止焊接产生的碎屑飞溅,提高焊接站的安全性。The robot is placed on the
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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| CN202223590153.5U Expired - Fee Related CN219212055U (en) | 2022-12-28 | 2022-12-28 | Intelligent welding station of digital twin robot |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117259917A (en) * | 2023-10-11 | 2023-12-22 | 上海库茂机器人股份有限公司 | A real-time quality control system for robot welding process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117259917A (en) * | 2023-10-11 | 2023-12-22 | 上海库茂机器人股份有限公司 | A real-time quality control system for robot welding process |
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