CN219199821U - An Improved Vacuum Stirring Drying Device - Google Patents
An Improved Vacuum Stirring Drying Device Download PDFInfo
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- CN219199821U CN219199821U CN202222968897.XU CN202222968897U CN219199821U CN 219199821 U CN219199821 U CN 219199821U CN 202222968897 U CN202222968897 U CN 202222968897U CN 219199821 U CN219199821 U CN 219199821U
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Abstract
本实用新型公开了一种改进型真空搅拌干燥装置,包括支撑架和固接在所述支撑架上的搅拌罐,所述支撑架顶端一侧固接有物料输送管,所述搅拌罐顶端开设有进料口,所述物料输送管底端与所述进料口连通,所述搅拌罐内部顶端设置有投料组件,所述投料组件与所述进料口对应设置,所述搅拌罐底部开设有出料口;所述搅拌罐内设置有搅拌组件,所述搅拌组件位于所述投料组件下方;所述搅拌罐的罐壁内固定绕设有电加热丝,所述搅拌罐外侧壁上固接有真空泵,所述真空泵的吸气端通过导管与所述搅拌罐内连通。本实用新型避免了物料输送后的堆积,缩短了物料搅拌均匀所需的时间和功率消耗,提高了干燥处理效率。
The utility model discloses an improved vacuum stirring drying device, which comprises a support frame and a stirring tank fixedly connected to the support frame, a material conveying pipe is fixedly connected to one side of the top of the support frame, and the top of the stirring tank is provided with a There is a feeding port, the bottom end of the material conveying pipe is connected with the feeding port, the top of the stirring tank is provided with a feeding assembly, the feeding assembly is arranged correspondingly to the feeding port, and the bottom of the stirring tank is provided with There is a discharge port; the stirring tank is provided with a stirring assembly, and the stirring assembly is located below the feeding assembly; the electric heating wire is fixedly wound around the tank wall of the stirring tank, and the external wall of the stirring tank is fixed A vacuum pump is connected, and the suction end of the vacuum pump communicates with the stirring tank through a conduit. The utility model avoids the accumulation of materials after conveying, shortens the time and power consumption required for uniform mixing of materials, and improves the drying treatment efficiency.
Description
技术领域technical field
本实用新型涉及真空搅拌干燥装置技术领域,特别是涉及一种改进型真空搅拌干燥装置。The utility model relates to the technical field of a vacuum stirring drying device, in particular to an improved vacuum stirring drying device.
背景技术Background technique
碳化物颗粒是指金属或非金属与碳组成的二元化合物,碳化物颗粒在制得后会残留大量的水分,通常需要在真空搅拌干燥机进行干燥处理。Carbide particles refer to binary compounds composed of metal or non-metal and carbon. After the carbide particles are produced, a large amount of moisture will remain, and they usually need to be dried in a vacuum stirring dryer.
现有公开号为CN216745185U的专利中,公开了一种便于上料的真空干燥机,包括干燥机本体、上料组件和对接组件,干燥箱上方设置有进料管,干燥箱下方设置有排料组件,上料箱上设置有密封盖,通过电机带动搅拌杆搅拌,搅拌叶对物料进行搅拌,防止物料结块。In the patent with the existing publication number CN216745185U, a vacuum dryer for easy feeding is disclosed, which includes a dryer body, a feeding assembly and a docking assembly. Assemblies, the feeding box is provided with a sealing cover, the stirring rod is driven by the motor to stir, and the stirring blade stirs the material to prevent the material from agglomerating.
针对上述现有专利,申请人认为其虽然能够防止物料结块,实现物料的稳定输送,但是当其物料输送至干燥机内部时由于其输送位置一定,针对含水易粘连的碳化物颗粒等物料,物料会堆积在干燥机内部一侧,后期需通过搅拌装置将堆积的物料搅拌开,在物料堆积数量较大以及粘连性较强时,搅拌分散所需的时间较长,降低了干燥效率,并且搅拌装置需要施加较大的功率,易造成搅拌装置损坏,从而增加干燥成本。In view of the above existing patents, the applicant believes that although it can prevent the agglomeration of materials and realize the stable transportation of materials, when the materials are conveyed to the inside of the dryer, due to the fixed transportation position, for materials such as carbide particles that contain water and are easy to stick, The material will accumulate on one side of the dryer, and the accumulated material needs to be stirred by the stirring device in the later stage. When the material accumulation is large and the adhesion is strong, the time required for stirring and dispersing is longer, which reduces the drying efficiency. The stirring device needs to apply a large power, which is easy to cause damage to the stirring device, thereby increasing the drying cost.
因此,亟需一种改进型真空搅拌干燥装置,用来解决上述问题。Therefore, there is an urgent need for an improved vacuum stirring drying device to solve the above problems.
实用新型内容Utility model content
本实用新型的目的是提供一种改进型真空搅拌干燥装置,以解决上述现有技术存在的问题。The purpose of this utility model is to provide an improved vacuum stirring drying device to solve the above-mentioned problems in the prior art.
为实现上述目的,本实用新型提供了如下方案:本实用新型提供一种改进型真空搅拌干燥装置,包括支撑架和固接在所述支撑架上的搅拌罐,所述支撑架顶端一侧固接有物料输送管,所述搅拌罐顶端开设有进料口,所述物料输送管底端与所述进料口连通,所述搅拌罐内部顶端设置有投料组件,所述投料组件与所述进料口对应设置,所述搅拌罐底部开设有出料口;In order to achieve the above purpose, the utility model provides the following scheme: the utility model provides an improved vacuum stirring and drying device, which includes a support frame and a stirring tank fixed on the support frame, and one side of the top of the support frame is fixed A material conveying pipe is connected, and a feeding port is opened at the top of the stirring tank, and the bottom end of the material conveying pipe is connected with the feeding port, and a feeding assembly is arranged at the top inside of the stirring tank, and the feeding assembly is connected to the feeding port. The feed port is set correspondingly, and the bottom of the mixing tank is provided with a discharge port;
所述搅拌罐内设置有搅拌组件,所述搅拌组件位于所述投料组件下方;A stirring assembly is arranged in the stirring tank, and the stirring assembly is located below the feeding assembly;
所述搅拌罐的罐壁内固定绕设有电加热丝,所述搅拌罐外侧壁上固接有真空泵,所述真空泵的吸气端通过导管与所述搅拌罐内连通。An electric heating wire is fixedly wound around the tank wall of the stirring tank, a vacuum pump is fixedly connected to the outer wall of the stirring tank, and the suction end of the vacuum pump communicates with the inside of the stirring tank through a conduit.
优选的,所述投料组件包括固接在所述搅拌罐内部顶端的输送管道,所述输送管道顶端靠近所述进料口的一侧开设有输入口,所述输入口与所述进料口连通,所述输送管道底端沿轴向等间距开设有若干输出口,所述输出口上设置有密封件,所述输送管道内设置有物料传送件,所述输入口和所述输出口均与所述物料传送件对应设置。Preferably, the feeding assembly includes a conveying pipeline fixedly connected to the top inside the stirring tank, and an input port is opened at the top of the conveying pipeline close to the feeding port, and the input port is connected to the feeding port connected, the bottom end of the conveying pipeline is provided with a number of output ports equidistantly along the axial direction, seals are provided on the output ports, material conveying parts are arranged in the conveying pipe, and the input ports and the output ports are connected to the The material conveying parts are set correspondingly.
优选的,所述物料传送件包括转动连接在所述输送管道内的转动轴,所述转动轴上固接有螺旋叶片,所述螺旋叶片外侧壁与所述输送管道内侧壁滑动接触,所述搅拌罐外侧壁上固接有第一电机,所述转动轴一端伸出所述搅拌罐与所述第一电机的输出轴固接。Preferably, the material conveying member includes a rotating shaft rotatably connected in the conveying pipeline, a helical blade is fixedly attached to the rotating shaft, the outer sidewall of the helical blade is in sliding contact with the inner sidewall of the conveying pipeline, and the A first motor is fixedly connected to the outer wall of the stirring tank, and one end of the rotating shaft extends out of the stirring tank and is fixedly connected to the output shaft of the first motor.
优选的,所述密封件包括铰接在所述输出口上的密封板,所述搅拌罐内侧壁上铰接有若干电动伸缩杆,所述电动伸缩杆的伸缩端与所述密封板底端铰接。Preferably, the seal includes a sealing plate hinged on the output port, a number of electric telescopic rods are hinged on the inner wall of the stirring tank, and the telescopic ends of the electric telescopic rods are hinged to the bottom end of the sealing plate.
优选的,所述密封板为弧形结构,所述弧形结构与所述输送管道相适配。Preferably, the sealing plate has an arc structure, and the arc structure is adapted to the delivery pipeline.
优选的,所述搅拌组件包括转动连接在所述搅拌罐内底端中部的搅拌轴,所述搅拌轴上固接有若干搅拌杆,所述搅拌罐底端固接有第二电机,所述搅拌轴底端伸出所述搅拌罐与所述第二电机的输出轴固接。Preferably, the stirring assembly includes a stirring shaft rotatably connected to the middle part of the bottom end of the stirring tank, a plurality of stirring rods are fixedly connected to the stirring shaft, a second motor is fixedly connected to the bottom end of the stirring tank, the The bottom end of the stirring shaft protrudes from the stirring tank and is fixedly connected with the output shaft of the second motor.
优选的,所述搅拌轴上沿周向等间距固接有若干L型支撑板,所述L型支撑板与所述搅拌罐内侧壁滑动接触。Preferably, several L-shaped support plates are fixed on the stirring shaft at equal intervals along the circumference, and the L-shaped support plates are in sliding contact with the inner wall of the stirring tank.
本实用新型公开了以下技术效果:The utility model discloses the following technical effects:
本实用新型提供的一种改进型真空搅拌干燥装置,通过设置投料组件实现了对碳化物颗粒物料的均匀投放,由于物料本身易粘接,避免了物料输送后堆积在搅拌罐内部一侧,缩短了后期搅拌时铺开的时间以及搅拌均匀所需的时间,提高了整体的干燥效率,也避免了堆积在一处后期通过搅拌组件搅拌时,搅拌组件所需功率较大,导致搅拌组件损坏,进一步保证了干燥处理效率,避免了增加额外的成本。The utility model provides an improved vacuum stirring and drying device, which realizes uniform feeding of carbide particle materials by setting feeding components, and because the materials themselves are easy to bond, it avoids the accumulation of materials on the inner side of the mixing tank after conveying, shortening the It reduces the spreading time and the time required for uniform mixing in the later stage of mixing, improves the overall drying efficiency, and also avoids the accumulation in one place. When it is stirred by the stirring component in the later stage, the power required by the stirring component is relatively large, resulting in damage to the stirring component. Further ensure the efficiency of drying treatment, avoiding additional costs.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only the present invention. For some embodiments of the invention, those skilled in the art can also obtain other drawings according to these drawings without paying creative efforts.
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为本实用新型输送管道侧面结构示意图;Fig. 2 is a schematic diagram of the side structure of the utility model conveying pipeline;
其中,1、支撑架;2、搅拌罐;3、物料输送管;4、进料口;5、出料口;6、真空泵;7、输送管道;8、输入口;9、输出口;10、转动轴;11、螺旋叶片;12、第一电机;13、密封板;14、电动伸缩杆;15、搅拌轴;16、搅拌杆;17、第二电机;18、L型支撑板。Among them, 1. Support frame; 2. Stirring tank; 3. Material conveying pipe; 4. Inlet port; 5. Outlet port; 6. Vacuum pump; 7. Conveying pipeline; 11, screw blade; 12, first motor; 13, sealing plate; 14, electric telescopic rod; 15, stirring shaft; 16, stirring rod; 17, second motor; 18, L-shaped support plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本实用新型作进一步详细的说明。In order to make the above purpose, features and advantages of the utility model more obvious and understandable, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
参考图1-2,本实用新型提供一种改进型真空搅拌干燥装置,包括支撑架1和固接在支撑架1上的搅拌罐2,支撑架1顶端一侧固接有物料输送管3,搅拌罐2顶端开设有进料口4,物料输送管3底端与进料口4连通,搅拌罐2内部顶端设置有投料组件,投料组件与进料口4对应设置,搅拌罐2底部开设有出料口5;Referring to Figure 1-2, the utility model provides an improved vacuum stirring and drying device, which includes a
搅拌罐2内设置有搅拌组件,搅拌组件位于投料组件下方;A stirring assembly is arranged in the
搅拌罐2的罐壁内固定绕设有电加热丝,搅拌罐2外侧壁上固接有真空泵6,真空泵6的吸气端通过导管与搅拌罐2内连通。The tank wall of the
物料输送管3用来将碳化物颗粒物料输送至投料组件内,电加热丝(图中未画出)绕设在搅拌罐2的罐壁内并与外界电源通过导线连通,通过电加热丝对内部进行加热,真空泵6用对对搅拌罐2内部进行抽真空。The
进一步优化方案,投料组件包括固接在搅拌罐2内部顶端的输送管道7,输送管道7顶端靠近进料口4的一侧开设有输入口8,输入口8与进料口4连通,输送管道7底端沿轴向等间距开设有若干输出口9,输出口9上设置有密封件,输送管道7内设置有物料传送件,输入口8和输出口9均与物料传送件对应设置。To further optimize the scheme, the feeding assembly includes a
输入口8位于输送管道7一侧与进料口4对应连通,物料传送件将物料从输入口8的一端输送至另一端,并在输送过程中将物料依次从输出口9上输出,物料均匀堆积在搅拌罐2内同一轴线上,避免了堆积在搅拌罐2内部依次,后期通过搅拌组件搅拌时缩短了铺开时间和搅拌均匀的时间,提高了干燥效率,并且降低了搅拌组件的功率消耗,避免搅拌组件过载损坏,节约成本。The
进一步优化方案,物料传送件包括转动连接在输送管道7内的转动轴10,转动轴10上固接有螺旋叶片11,螺旋叶片11外侧壁与输送管道7内侧壁滑动接触,搅拌罐2外侧壁上固接有第一电机12,转动轴10一端伸出搅拌罐2与第一电机12的输出轴固接。To further optimize the scheme, the material transmission part includes a
转动轴10两端通过轴承与输送管道7内壁转动连接,通过第一电机12带动转动轴10转动,转动轴10带动螺旋叶片11转动,通过螺旋叶片11实现碳化物颗粒物料在输送管道7内的输,具体的输出口9的位置和大小与螺旋叶片11上相邻两叶片之间的距离对应设置,保证螺旋叶片11上的物料能够通过输出口9掉落至搅拌罐2内。Both ends of the rotating
进一步优化方案,密封件包括铰接在输出口9上的密封板13,搅拌罐2内侧壁上铰接有若干电动伸缩杆14,电动伸缩杆14的伸缩端与密封板13底端铰接。In a further optimized solution, the sealing member includes a sealing
电动伸缩杆14带动铰接的密封板13绕铰接点转动,实现对密封板13的开启和闭合,具体的电动伸缩杆14为现有技术,具体的规格型号由技术人员根据实际需求选定,此处不做限定。The electric
进一步优化方案,密封板13为弧形结构,弧形结构与输送管道7相适配。In a further optimized solution, the sealing
输送管道7为圆柱型结构,密封板13上的弧形结构与输送管道7上的输出口9对应设置,扣合密封板13后保证输送管道7内部形成密封输送结构,保证螺旋叶片11在输送管道7内对物料的输送。The conveying
进一步优化方案,搅拌组件包括转动连接在搅拌罐2内底端中部的搅拌轴15,搅拌轴15上固接有若干搅拌杆16,搅拌罐2底端固接有第二电机17,搅拌轴15底端伸出搅拌罐2与第二电机17的输出轴固接。To further optimize the scheme, the stirring assembly includes a stirring
第二电机17带动搅拌轴15、搅拌杆16转动,实现对输送后物料的铺展,以及对碳化物颗粒的均匀搅拌,提高其受热的均匀度,进一步提高了干燥效率。The
进一步优化方案,搅拌轴15上沿周向等间距固接有若干L型支撑板18,L型支撑板18与搅拌罐2内侧壁滑动接触。To further optimize the scheme, a number of L-shaped
L型支撑板18两个侧壁分别与搅拌罐2内侧壁和内部底端滑动接触,搅拌轴15转动时带动L型支撑板18转动,实现对搅拌罐2内壁的刮取,避免碳化物颗粒粘接在搅拌罐2内壁上,避免了部分物料长时间粘接后导致局部温度过高,也避免了内壁上粘接大量物料后降低热量传输,保证了干燥效率。The two side walls of the L-shaped
本实用新型提供一种改进型真空搅拌干燥装置,在使用时物料输送管3将碳化物颗粒输送至输送管道7内,通过第一电机12带动转动轴10转动,转动轴10带动螺旋叶片11带动碳化物颗粒从输送管道7输入口8的一端向另一端输送,输送过程中若干个输出口9处于开启状态,当碳化物颗粒经过第一个输入口8时,会从第一个输入口8输出至搅拌罐2内,当搅拌罐2内与第一输入口8对应的位置堆积一定数量的碳化物颗粒后,通过电动伸缩杆14带动铰接的密封板13转动实现对输入口8的封闭,封闭后实现输送管道7的闭合,螺旋叶片11继续带动碳化物颗粒从下一个输出口9输送至搅拌罐2内,按若干输入口8的顺序依次输送,实现碳化物颗粒在搅拌罐2内分摊堆积,避免了碳化物颗粒堆积在搅拌罐2一处,输送完成后通过电加热丝加热,通过真空泵6抽真空,通过第二电机17带动搅拌轴15对碳化物颗粒进行真空搅拌干燥处理,处理完成后的碳化物颗粒经出料口5排出。The utility model provides an improved vacuum stirring and drying device. When in use, the
在本实用新型的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical" , "horizontal", "top", "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the utility model, rather than Any indication or implication that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should not be construed as limiting the invention.
以上所述的实施例仅是对本实用新型的优选方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通技术人员对本实用新型的技术方案做出的各种变形和改进,均应落入本实用新型权利要求书确定的保护范围内。The above-mentioned embodiment is only to describe the preferred mode of the present utility model, not to limit the scope of the present utility model. The various deformations and improvements mentioned above should all fall within the scope of protection determined by the claims of the present utility model.
Claims (7)
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