CN219192811U - Full-automatic bag turning device for discharging ton bags - Google Patents

Full-automatic bag turning device for discharging ton bags Download PDF

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Publication number
CN219192811U
CN219192811U CN202223501538.XU CN202223501538U CN219192811U CN 219192811 U CN219192811 U CN 219192811U CN 202223501538 U CN202223501538 U CN 202223501538U CN 219192811 U CN219192811 U CN 219192811U
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China
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ton
bale
package
full
unloading
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CN202223501538.XU
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Chinese (zh)
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岑国杰
王超杰
徐刚
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Zhengzhou Hengyi Technology Co ltd
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Zhengzhou Hengyi Technology Co ltd
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Abstract

The utility model discloses a full-automatic bag turning device for unloading a ton bag, which comprises a turning frame, bearing seats are symmetrically and fixedly arranged on the turning frame, a ton bag placing cylinder is rotatably arranged between the bearing seats through a rotating shaft, a pressing mechanism is fixedly arranged above the ton bag placing cylinder and used for pressing the upper bag edge of the ton bag, a driving motor is fixedly arranged on one side of the turning frame, a driving shaft is fixedly arranged at the output end of the driving motor, one end of the driving shaft extends into the turning frame and is fixedly provided with a driving wheel, a driven wheel is fixedly arranged at one end of the rotating shaft and is in meshed connection with the driving wheel, a control box is fixedly arranged on the turning frame, the pressing mechanism and the driving motor are respectively and electrically connected with the control box, the discharging speed of the device is controllable, the ton bag is not required to be damaged, the ton bag can be directly recycled, the empty ton bag is not required to be reprocessed after being remelted, and the cost is saved.

Description

Full-automatic bag turning device for discharging ton bags
Technical Field
The utility model relates to the technical field of ton bag unloading, in particular to a full-automatic bag overturning device for ton bag unloading.
Background
The ton bag, also called flexible container bag, space bag, etc., is a medium-sized bulk container, is a container of container unit, and can realize container unit transportation by being matched with a crane or a forklift. It is convenient for loading bulk powder material (such as alumina), and has the characteristics of large volume, light weight, convenient loading and unloading, etc., and is one of common packaging materials. It features simple structure, light weight, foldable and small space occupied by purchasing. For industrial production, a large number of ton bags are required to be transported, and in the prior art, the unloading mode of the ton bags is generally as follows: the overhead travelling crane is used for transporting the ton package filled with powdery materials to the upper part of the storage bin, an operator stands on the aggregate platform, cuts the bottom of the ton bag, enables the powdery materials in the bag to quickly leak into the storage bin under the action of gravity, and the discharging speed is uncontrollable, so that the mode is circularly operated, the packaging bag can be cut, the packaging bag can not be directly recycled, and the processing is carried out after the recycling and heavy melting is needed, so that the production cost is increased.
Disclosure of Invention
The full-automatic bag turning device for unloading the ton bags has the advantages that the existing defects are overcome, the unloading speed is controllable, the ton bags are not required to be damaged, the ton bags can be directly recycled, the cost is saved, and the problems in the background technology can be effectively solved.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a full-automatic package turning device for ton package is unloaded, including the upset frame, the symmetry is fixed to be provided with the bearing frame in the upset frame, rotate through the rotation axis between the bearing frame and be provided with ton package and place a section of thick bamboo, ton package is placed a section of thick bamboo top and is fixedly provided with hold-down mechanism for compress tightly ton package upper portion package edge, the fixed driving motor that is provided with in one side of upset frame, driving motor's output is fixed to be provided with the drive shaft, the one end of drive shaft extends to in the upset frame and is fixedly provided with the action wheel, the one end of rotation axis is fixedly provided with from the driving wheel, from the driving wheel with the action wheel meshing be connected, the fixed control box that is provided with in the upset frame, hold-down mechanism and driving motor are connected with the control box electricity respectively.
Further, hold-down mechanism includes the cylinder, and the bottom of cylinder articulates and sets up in the backup pad, and the backup pad is fixed to be set up on ton package place a section of thick bamboo, and ton package is placed and is offered the notch on the section of thick bamboo, and notch internal fixation is provided with the round pin axle, and epaxial rotation is provided with the hold-down hook, and the one end of holding-down hook articulates the top that sets up at the cylinder.
Further, the ton package is placed a section of thick bamboo and is adopted U-shaped open structure, ton package material loading section of thick bamboo diameter slightly is greater than ton package external diameter, and the height is slightly higher than ton package height, and ton package is placed a section of thick bamboo upper edge and is set up to the horn mouth structure.
Further, the output end of the driving motor is provided with a speed reducer, and the speed reducer is connected with the driving shaft.
Further, a speed regulation knob, a turnover inductor and a compaction inductor are arranged in the control box, the turnover inductor is connected with the driving motor through signals, and the compaction inductor is connected with the compaction mechanism through signals.
Further, the control box is covered with the dust cover outside, is provided with the alarm lamp on the control box.
Further, the overturning frame is of a trapezoid structure, and steps are arranged on the overturning frame.
Further, the fixed reinforcing plate that is provided with of lower surface of backup pad, the reinforcing plate is fixed to be set up on ton package placement cylinder.
Compared with the prior art, the utility model has the beneficial effects that: a full-automatic bale turning device for ton package is unloaded has following benefit:
1. the ton package that fills up powder material transports to the ton package and places the section of thick bamboo, compress tightly ton package bag upper portion package edge through closing device, start driving motor after compressing tightly ton package bag upper portion package edge, driving motor drives the drive shaft through the reduction gear and rotates, the drive shaft rotates and drives the ton package and place a section of thick bamboo and rotate ton package according to certain rotation rate, can control the speed of unloading through the inclination that the control ton package placed a section of thick bamboo, after the material has thoroughly been discharged in the ton package, then back according to certain rotation rate with empty ton package rotatory to initial position after again, closing device loosens, take out empty ton package, the device unloading speed is controllable, need not to destroy the ton package, can directly retrieve the ton package and use, need not to reprocess after the empty ton package is heavy melt, the cost is saved.
Drawings
FIG. 1 is a front elevational view of the structure of the present utility model;
FIG. 2 is an enlarged view of the present utility model at structure A;
FIG. 3 is a side view of the structural compression mechanism of the present utility model;
FIG. 4 is a right side cross-sectional view of the structure of the present utility model;
FIG. 5 is a diagram illustrating the structure of the present utility model in a discharge state;
fig. 6 is a top view of a ton bag holding cylinder of the structure of the present utility model.
In the figure: the device comprises a 1 overturning frame, a 2 ton bag placing cylinder, a 3 bearing seat, a 4 rotating shaft, a 5 driven wheel, a 6 control box, a 7 driving wheel, an 8 driving shaft, a 9 driving motor, a 10 speed reducer, an 11 notch, a 12 pin shaft, a 13 compression hook, a 14 cylinder, a 15 supporting plate and a 16 reinforcing plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-6, the present utility model provides a technical solution: the full-automatic bag turning device for discharging the ton bags comprises a turning frame 1, bearing seats 3 are symmetrically and fixedly arranged on the turning frame 1, a ton bag placing cylinder 2 is arranged between the bearing seats 3 in a rotating mode through a rotating shaft 4, six groups of pressing mechanisms are uniformly and fixedly arranged above the ton bag placing cylinder 2 and used for pressing the upper package edges of the ton bags, powder materials can be smoothly and thoroughly poured into a collecting bin in the roll-over process, the pressing mechanisms comprise an air cylinder 14, the bottom end of the air cylinder 14 is hinged to a supporting plate 15, the supporting plate 15 is fixedly arranged on the ton bag placing cylinder 2, a reinforcing plate 16 is fixedly arranged on the lower surface of the supporting plate 15, the reinforcing plate 16 is fixedly arranged on the ton bag placing cylinder 2 and used for reinforcing the support of the supporting plate 15, a notch 11 is formed in the ton bag placing cylinder 2, a pin shaft 12 is fixedly arranged in the notch 11 and is convenient for a pressing hook 13 to rotate, the pin shaft 12 is rotatably provided with a pressing hook 13, one end of the pressing hook 13 is hinged to the top end of an air cylinder 14, when a ton bag is placed in the ton bag placing cylinder 2, the air cylinder 14 stretches upwards to drive the pressing hook 13 to rotate through the fixed pin shaft 12 so as to press the upper bag edge of the ton bag, one side of the overturning frame 1 is fixedly provided with a driving motor 9 to provide power for overturning the ton bag placing cylinder 2, the output end of the driving motor 9 is provided with a speed reducer 10, the transmission ratio is large, the transmission efficiency is high, the speed reducer 10 is suitable for starting the characteristics of frequent and positive and negative rotation, the speed reducer 10 is connected with a driving shaft 8, one end of the driving shaft 8 extends into the overturning frame 1 and is fixedly provided with a driving wheel 7, one end of the rotating shaft 4 is fixedly provided with a driven wheel 5, the driven wheel 5 is meshed with the driving wheel 7, and during unloading, the driving motor 9 drives the driving shaft 8 to rotate through the speed reducer 10, the driving shaft 8 rotates to drive the ton package placing cylinder 2 to rotate the ton package according to a certain rotation speed, the unloading speed can be controlled by controlling the inclination angle of the ton package placing cylinder 2, after the materials in the ton package are thoroughly discharged, the empty ton package is reversely rotated to the initial position according to a certain rotation speed, the compressing device is loosened, the empty ton package is taken out, the control box 6 is fixedly arranged on the overturning frame 1, a three-phase five-wire wiring mode is adopted, the compressing mechanism and the driving motor 9 are respectively electrically connected with the control box 6, and the device is mainly used for controlling the driving motor 9 and the compressing mechanism.
Specifically, the ton package is placed section of thick bamboo 2 and is adopted the open structure of U-shaped, and the empty package bag is taken out after being convenient for ton package material loading and unloading, and the effectual production efficiency that has improved, ton package material loading section of thick bamboo diameter slightly are greater than ton package external diameter, and the height slightly is higher than ton package height, and ton package is placed section of thick bamboo 2 and is followed and set up to horn mouth structure, the discharge of the material loading and the powdery material of ton package of being convenient for.
Specifically, be provided with the speed governing knob in the control box 6, upset inductor and compress tightly the inductor that targets in place, the speed governing knob can adjust converter running frequency, ensure at the uniform velocity upset, adopt variable frequency control, be used for controlling upset speed, upset inductor and driving motor 9 signal connection in place, upset action is over after the upset is in place, compress tightly inductor and hold-down mechanism signal connection in place, compress tightly not target in place, the system reports to the police, control in addition compresses tightly the cylinder, can realize single cylinder action and also can realize the whole actions of multiple cylinder.
Specifically, the control box 6 is externally covered with a dust cover to prevent dust from affecting the control box 6, and an alarm lamp is arranged on the control box 6, so that the control box has operation indication and abnormal audible and visual alarm functions, is provided with an emergency cut-off button, and is used for emergency cutting off when abnormal conditions occur.
Specifically, the overturning frame 1 is of a trapezoid structure, stable in structure, scientific in stress, reliable in bearing and supporting capacity, and capable of guaranteeing that the whole overturning process of the ton package is stable, safe and reliable, and the overturning frame 1 is provided with steps, so that production inspection and daily maintenance of operators are facilitated.
The utility model provides a full-automatic bag turning device for ton bag unloading, which has the following working principle: the device comprises a ton package containing cylinder 2, a controller 6, a cylinder 14, a pressing hook 13, a driving motor 9, a speed reducer 10, a driving shaft 8, a discharging speed, a pressing device, a discharging speed control device and a discharging speed control device, wherein the ton package filled with powder materials is transported into the ton package containing cylinder 2, the cylinder 14 is controlled to extend upwards through the controller 6, the cylinder 14 drives the pressing hook 13 to rotate through a fixed pin shaft 12 so as to press the upper package edge of the ton package, the driving motor 9 is controlled to start through the controller 6, the driving motor 9 drives the driving shaft 8 to rotate through the speed reducer 10, the driving shaft 8 rotates to drive the ton package containing cylinder 2 to rotate the ton package according to a certain rotating speed, the discharging speed can be controlled through controlling the inclination angle of the ton package containing cylinder 2, after the materials in the ton package are thoroughly discharged, the empty ton package is reversely rotated to an initial position according to a certain rotating speed, the pressing device is loosened, the empty ton package is taken out, the discharging speed of the device is controllable, the ton package does not need to be damaged, the ton package can be directly recycled, the empty ton package is not needed to be reprocessed, and the empty ton package is saved.
In other embodiments, the pressing mechanism may be one or more, so long as the upper edge of the ton bag can be pressed.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. A full-automatic bale turning device for ton package is unloaded, includes upset frame (1), its characterized in that: the utility model provides a fixed bearing frame (3) that is provided with of symmetry on upset frame (1), rotate through rotation axis (4) between bearing frame (3) and be provided with ton package and place section of thick bamboo (2), ton package is placed a fixed hold-down mechanism that is provided with in section of thick bamboo (2) top, a fixed driving motor (9) that is provided with in one side of upset frame (1), driving motor (9) output is fixed and is provided with drive shaft (8), driving shaft (8) one end extends to in upset frame (1) and is fixedly provided with action wheel (7), rotation axis (4) one end is fixed and is provided with from driving wheel (5), from driving wheel (5) and action wheel (7) meshing connection, fixed control box (6) that are provided with on upset frame (1), hold-down mechanism and driving motor (9) are connected with control box (6) electricity respectively.
2. The full-automatic bale flipping device for bale-per-ton unloading as recited in claim 1, wherein: the compressing mechanism comprises a cylinder (14), the bottom end of the cylinder (14) is hinged to a supporting plate (15), the supporting plate (15) is fixedly arranged on the ton bag placing cylinder (2), a notch (11) is formed in the ton bag placing cylinder (2), a pin shaft (12) is fixedly arranged in the notch (11), a compressing hook (13) is rotatably arranged on the pin shaft (12), and one end of the compressing hook (13) is hinged to the top end of the cylinder (14).
3. The full-automatic bale flipping device for bale-per-ton unloading as recited in claim 1, wherein: the ton package is placed section of thick bamboo (2) and is adopted the open structure of U-shaped, and ton package is placed section of thick bamboo (2) diameter and is greater than ton package external diameter, and highly be higher than ton package height, and ton package is placed section of thick bamboo (2) along setting up to horn mouth structure.
4. The full-automatic bale flipping device for bale-per-ton unloading as recited in claim 1, wherein: the output end of the driving motor (9) is provided with a speed reducer (10), and the speed reducer (10) is connected with the driving shaft (8).
5. The full-automatic bale flipping device for bale-per-ton unloading as recited in claim 1, wherein: the control box (6) is internally provided with a speed regulation knob, a turnover inductor and a compaction inductor, the turnover inductor is connected with a driving motor (9) in a signal manner, and the compaction inductor is connected with a compaction mechanism in a signal manner.
6. The full-automatic bale flipping device for bale-per-ton unloading as recited in claim 1, wherein: the control box (6) is externally covered with a dust cover, and the control box (6) is provided with an alarm lamp.
7. The full-automatic bale flipping device for bale-per-ton unloading as recited in claim 1, wherein: the overturning frame (1) is of a trapezoid structure, and steps are arranged on the overturning frame (1).
8. A fully automatic bale flipping device for bale per ton unloading as defined in claim 2, wherein: the lower surface of backup pad (15) is fixed and is provided with reinforcing plate (16), and reinforcing plate (16) are fixed to be set up on ton package and place section of thick bamboo (2).
CN202223501538.XU 2022-12-27 2022-12-27 Full-automatic bag turning device for discharging ton bags Active CN219192811U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223501538.XU CN219192811U (en) 2022-12-27 2022-12-27 Full-automatic bag turning device for discharging ton bags

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223501538.XU CN219192811U (en) 2022-12-27 2022-12-27 Full-automatic bag turning device for discharging ton bags

Publications (1)

Publication Number Publication Date
CN219192811U true CN219192811U (en) 2023-06-16

Family

ID=86711700

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223501538.XU Active CN219192811U (en) 2022-12-27 2022-12-27 Full-automatic bag turning device for discharging ton bags

Country Status (1)

Country Link
CN (1) CN219192811U (en)

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