CN219190103U - Photovoltaic support processing high-efficiency workbench - Google Patents
Photovoltaic support processing high-efficiency workbench Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及光伏支架加工技术领域,具体为一种光伏支架加工高效工作台。The utility model relates to the technical field of photovoltaic support processing, in particular to a high-efficiency workbench for photovoltaic support processing.
背景技术Background technique
光伏支架加工高效工作台又可以称为操作台,在工厂里,工作台是使用频率较高的工具,为工人的操作提供便利,当产品制作完成后,首先要输送给质检人员进行质检,由质检人员对每根钢管的质量进行检测,确认质量没问题后,才能进行下一工序。The high-efficiency workbench for photovoltaic support processing can also be called the operation table. In the factory, the workbench is a tool with high frequency of use, which provides convenience for workers to operate. When the product is completed, it must first be transported to the quality inspection personnel for quality inspection. , The quality inspection personnel will inspect the quality of each steel pipe, and the next process can only be carried out after confirming that the quality is no problem.
例如授权公告号“CN214394078U”名为一种多功能的高效工作台,所述第一方块的顶端皆固定安装有板尺,所述第一L型块的底面皆均匀开设有多个第一椭圆槽。本实用新型通过设置第一方块、板尺、第一椭圆槽、中空方块、第一L型块、弹簧和十字块,当需要更换检验产品时,可通过拉动十字块,使十字块的一侧与第一L型块脱离,根据产品调整适合位置,松开十字块,这时十字块的一侧会贴合第一L型块并进行固定。但是在多功能的高效工作台在对光伏支架进行加工工作时,需要先将光伏支架进行夹持固定,然后再进行加工工作,多功能的高效工作台在对光伏支架进行夹持固定时,是利用人工手动拉动弹簧再将弹簧松开,带动夹板对光伏支架进行夹持固定,由于光伏支架内部是处于空心状态,在松开弹簧对光伏支架进行夹持时,会将光伏支架造成损坏,损坏的光伏支架不能进入后续的生产加工工作,会影响后续的生产加工工作,同时在多功能的高效工作台对光伏支架进行加工工作时,每次只能对一个光伏支架进行加工工作,降低了工作效率。For example, the authorized announcement number "CN214394078U" is called a multifunctional high-efficiency workbench. The top of the first block is fixed with a board ruler, and the bottom surface of the first L-shaped block is uniformly provided with a plurality of first ellipses. groove. The utility model sets the first square, the board ruler, the first elliptical groove, the hollow square, the first L-shaped block, the spring and the cross block. When the inspection product needs to be replaced, the cross block can be pulled to make one side of the cross block Disengage from the first L-shaped block, adjust the suitable position according to the product, and loosen the cross block. At this time, one side of the cross block will fit the first L-shaped block and fix it. However, when the multi-functional high-efficiency workbench is processing the photovoltaic support, it is necessary to clamp and fix the photovoltaic support first, and then perform the processing work. When the multi-functional high-efficiency workbench clamps and fixes the photovoltaic support, it is Manually pull the spring and then loosen the spring to drive the splint to clamp and fix the photovoltaic support. Since the interior of the photovoltaic support is in a hollow state, when the spring is released to clamp the photovoltaic support, the photovoltaic support will be damaged. The photovoltaic support cannot enter the subsequent production and processing work, which will affect the subsequent production and processing work. At the same time, when the photovoltaic support is processed on the multi-functional high-efficiency workbench, only one photovoltaic support can be processed at a time, which reduces the workload. efficiency.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的会影响后续的生产加工工作和降低了工作效率的问题,而提出的一种光伏支架加工高效工作台。The purpose of the utility model is to solve the problems existing in the prior art that may affect subsequent production and processing work and reduce work efficiency, and propose a high-efficiency workbench for photovoltaic support processing.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
设计一种光伏支架加工高效工作台,包括机体和支撑架,所述支撑架上设有高效加工结构,所述高效加工结构包括第一外壳,所述第一外壳上表面与支撑架表面固定连接,所述第一外壳内壁与第一电机固定连接,所述第一电机输出轴与第一齿轮固定连接,所述第一齿轮与第二齿轮啮合连接,所述第二齿轮通过销轴与第一外壳内壁转动连接,所述第二齿轮上突起的圆柱与曲柄条内加工的滑槽滑动连接,所述曲柄条通过销轴与第一外壳内壁活动连接,所述曲柄条通过销轴与滑块活动连接,所述滑块贯穿第一外壳与第一外壳上加工的滑道滑动连接。Design a high-efficiency workbench for photovoltaic support processing, including a body and a support frame, the support frame is provided with an efficient processing structure, the high-efficiency processing structure includes a first shell, and the upper surface of the first shell is fixedly connected to the surface of the support frame , the inner wall of the first housing is fixedly connected to the first motor, the output shaft of the first motor is fixedly connected to the first gear, the first gear is meshed with the second gear, and the second gear is connected to the first gear through a pin The inner wall of the first shell is rotationally connected, and the protruding cylinder on the second gear is slidably connected with the chute processed in the crank bar. The block is movably connected, and the slider passes through the first shell and is slidably connected with the slideway processed on the first shell.
优选的,所述滑块下表面与第二外壳固定连接,所述第二外壳内壁与第二电机固定连接,所述第二电机输出轴与第三齿轮固定连接,所述第三齿轮与齿条啮合连接,所述齿条下端突起的短板贯穿第二外壳与第二外壳上加工的滑道滑动连接。Preferably, the lower surface of the slider is fixedly connected to the second casing, the inner wall of the second casing is fixedly connected to the second motor, the output shaft of the second motor is fixedly connected to the third gear, and the third gear is connected to the gear The bars are engaged and connected, and the short plate protruding from the lower end of the rack runs through the second shell and is slidably connected with the slideway processed on the second shell.
优选的,所述机体内设有多个光伏支架夹持结构,所述光伏支架夹持结构包括第三外壳,所述第三外壳表面与机体内壁固定连接,所述第三外壳内壁与电动伸缩杆固定连接,所述电动伸缩杆一端两边均通过销轴与连杆活动连接,所述连杆通过销轴与竖板活动连接,所述竖板与不完全齿轮固定连接,所述竖板与不完全齿轮连接处通过销轴与第三外壳内壁活动连接,所述不完全齿轮与夹板下方加工的齿牙啮合连接,两个所述夹板贯穿第三外壳和机体与第三外壳和机体上加工的滑道滑动连接。Preferably, a plurality of photovoltaic support clamping structures are provided in the body, and the photovoltaic support clamping structure includes a third shell, the surface of the third shell is fixedly connected with the inner wall of the body, and the inner wall of the third shell is electrically telescopic The rod is fixedly connected, and both sides of one end of the electric telescopic rod are movably connected with the connecting rod through the pin shaft. The connecting rod is movably connected with the vertical plate through the pin shaft. The vertical plate is fixedly connected with the incomplete gear. The connection part of the incomplete gear is movably connected with the inner wall of the third shell through the pin shaft, and the incomplete gear is meshed with the teeth processed under the splint, and the two splints pass through the third shell and the body and are processed on the third shell and the body The sliding slide connection.
优选的,所述齿条下端突起的短板与气缸固定连接,所述气缸下端与凸块固定连接。Preferably, the short plate protruding from the lower end of the rack is fixedly connected to the cylinder, and the lower end of the cylinder is fixedly connected to the projection.
优选的,所述机体上表面与支撑架下表面固定连接,所述机体下表面安装有多个桌腿。Preferably, the upper surface of the body is fixedly connected with the lower surface of the supporting frame, and a plurality of table legs are installed on the lower surface of the body.
本实用新型提出的一种光伏支架加工高效工作台,有益效果在于:通过光伏支架夹持结构和机体的配合,电动伸缩杆启动带动电动伸缩杆向下收缩,带动两个连杆相对摆动,带动两个竖板相对摆动,同时带动两个不完全齿轮相对摆动,带动两个夹板在第三外壳上加工的滑道上相对滑动,对光伏支架进行夹持固定结构,避免使用弹簧对光伏支架进行夹持工作,光伏支架不会造成损坏,不会影响后续的生产加工工作;The utility model proposes a high-efficiency workbench for processing photovoltaic brackets, which has the beneficial effect of: through the cooperation of the clamping structure of the photovoltaic bracket and the body, the electric telescopic rod is started to drive the electric telescopic rod to shrink downward, driving the two connecting rods to swing relative to each other, driving The two vertical plates swing relative to each other, and at the same time drive the two incomplete gears to swing relative to each other, and drive the two splints to slide relatively on the slideway processed on the third shell to clamp and fix the photovoltaic support structure, avoiding the use of springs to clamp the photovoltaic support Keep working, the photovoltaic support will not cause damage, and will not affect the subsequent production and processing work;
通过高效加工结构、齿条和气缸的配合,第一电机启动带动第一齿轮转动,第一齿轮转动带动第二齿轮转动,通过第二齿轮上突起的圆柱,带动曲柄条在第一外壳内左右摆动,同时带动滑块在第一外壳上加工的滑道上左右滑动,调整对多个光伏支架的加工角度,第二电机启动带动第三齿轮转动,第三齿轮转动带动齿条左右移动,同时带动气缸左右移动,调整加工角度,气缸启动带动凸块向下移动对光伏支架进行加工,可以对多个光伏支架的加工进行调节,提高了工作效率。Through the cooperation of efficient processing structure, rack and cylinder, the first motor starts to drive the first gear to rotate, the first gear rotates to drive the second gear to rotate, and the cylinder protruding from the second gear drives the crank bar to move left and right in the first shell Swing, and at the same time drive the slider to slide left and right on the slideway processed on the first shell, adjust the processing angle of multiple photovoltaic brackets, the second motor starts to drive the third gear to rotate, the third gear rotates to drive the rack to move left and right, and at the same time drives The cylinder moves left and right to adjust the processing angle, and the cylinder starts to drive the bump to move down to process the photovoltaic bracket, which can adjust the processing of multiple photovoltaic brackets and improve work efficiency.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1的正剖视图;Figure 2 is a front sectional view of Figure 1;
图3为图1的左剖视图;Fig. 3 is a left sectional view of Fig. 1;
图4为图1中光伏支架夹持结构的左剖视图;Fig. 4 is a left sectional view of the clamping structure of the photovoltaic support in Fig. 1;
图5为图1中高效加工结构的左剖视图。Fig. 5 is a left cross-sectional view of the high-efficiency processing structure in Fig. 1 .
图中:1、机体,2、光伏支架夹持结构,201、第三外壳,202、夹板,203、不完全齿轮,204、竖板,205、连杆,206、电动伸缩杆,3、凸块,4、气缸,5、第三齿轮,6、高效加工结构,601、第一外壳,602、曲柄条,603、第一电机,604、第一齿轮,605、第二齿轮,606、滑块,7、第二外壳,8、第二电机,9、齿条,10、支撑架,11、桌腿。In the figure: 1. Body, 2. Photovoltaic support clamping structure, 201, third shell, 202, splint, 203, incomplete gear, 204, vertical plate, 205, connecting rod, 206, electric telescopic rod, 3, convex Block, 4, cylinder, 5, the third gear, 6, efficient processing structure, 601, the first shell, 602, crank bar, 603, the first motor, 604, the first gear, 605, the second gear, 606, slide Block, 7, the second shell, 8, the second motor, 9, the rack, 10, the support frame, 11, the table legs.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
参照附图1-5:Referring to attached drawings 1-5:
本实施例中,一种光伏支架加工高效工作台,包括机体1和支撑架10,支撑架10上设有高效加工结构6,高效加工结构6包括第一外壳601,第一外壳601上表面与支撑架10表面固定连接,固定住第一外壳601的位置,第一外壳601内壁与第一电机603固定连接,固定住第一电机603的位置,第一电机603根据实际需求,满足工作需要即可,第一电机603输出轴与第一齿轮604固定连接,第一电机603启动能带动第一齿轮604转动,第一齿轮604与第二齿轮605啮合连接,第一齿轮604转动能带动第二齿轮605转动,第二齿轮605通过销轴与第一外壳601内壁转动连接,第二齿轮605能在第一外壳601内转动,第二齿轮605上突起的圆柱与曲柄条602内加工的滑槽滑动连接,第二齿轮605上突起的圆柱能在曲柄条602内加工的滑槽内滑动,曲柄条602通过销轴与第一外壳601内壁活动连接,曲柄条602能在第一外壳601内活动,曲柄条602通过销轴与滑块606活动连接,曲柄条602能在滑块606上活动,滑块606贯穿第一外壳601与第一外壳601上加工的滑道滑动连接,滑块606能在第一外壳601上加工的滑道上左右滑动。In this embodiment, a high-efficiency workbench for photovoltaic support processing includes a body 1 and a
参照附图1-4:Referring to attached drawings 1-4:
机体1内设有多个光伏支架夹持结构2,光伏支架夹持结构2包括第三外壳201,第三外壳201表面与机体1内壁固定连接,固定住第三外壳201的位置,第三外壳201内壁与电动伸缩杆206固定连接,固定住电动伸缩杆206的位置,电动伸缩杆206根据实际需求,满足工作需要即可,电动伸缩杆206一端两边均通过销轴与连杆205活动连接,连杆205能在电动伸缩杆206一端上活动,连杆205通过销轴与竖板204活动连接,连杆205能在竖板204上活动,竖板204与不完全齿轮203固定连接,固定住不完全齿轮203和竖板204的连接关系,竖板204与不完全齿轮203连接处通过销轴与第三外壳201内壁活动连接,竖板204和不完全齿轮203能在第三外壳201内活动,不完全齿轮203与夹板202下方加工的齿牙啮合连接,两个夹板202贯穿第三外壳201和机体1与第三外壳201和机体1上加工的滑道滑动连接,不完全齿轮203摆动能带动夹板202在第三外壳201和机体1上加工的滑道上左右滑动。The body 1 is provided with a plurality of photovoltaic
参照附图1-3:Referring to attached drawings 1-3:
滑块606下表面与第二外壳7固定连接,滑块606左右滑动能带动第二外壳7左右移动,第二外壳7内壁与第二电机8固定连接,固定住第二电机8的位置,第二电机8根据实际需求,满足工作需求即可,第二电机8输出轴与第三齿轮5固定连接,第二电机8启动能带动第三齿轮5转动,第三齿轮5与齿条9啮合连接,齿条9下端突起的短板贯穿第二外壳7与第二外壳7上加工的滑道滑动连接,第三齿轮5转动能带动齿条9在第二外壳7内左右移动,齿条9下端突起的短板与气缸4固定连接,齿条9左右移动能带动气缸4左右移动,气缸4根据实际需求,满足工作需要即可,气缸4下端与凸块3固定连接,气缸4启动能带动凸块3上下移动,机体1上表面与支撑架10下表面固定连接,固定住支撑架11的位置,机体1下表面安装有多个桌腿11。The lower surface of the
工作原理:working principle:
当使用光伏支架加工高效工作台时,先将多个光伏支架分别放在机体1上两个夹板202之间,接通电动伸缩杆206的外接电源,电动伸缩杆206启动带动电动伸缩杆206向下收缩,带动两个连杆205相对摆动,带动两个竖板204相对摆动,同时带动两个不完全齿轮203相对摆动,带动两个夹板202在第三外壳201上加工的滑道上相对滑动,对光伏支架进行夹持固定结构,然后接通第一电机603的外接电源,第一电机603启动带动第一齿轮604转动,第一齿轮604转动带动第二齿轮605转动,通过第二齿轮605上突起的圆柱,带动曲柄条602在第一外壳601内左右摆动,同时带动滑块606在第一外壳601上加工的滑道上左右滑动,调整对多个光伏支架的加工角度,然后接通第二电机8的外接电源,第二电机8启动带动第三齿轮5转动,第三齿轮5转动带动齿条9左右移动,同时带动气缸4左右移动,调整加工角度,接通气缸4的外接电源,气缸4启动带动凸块3向下移动对光伏支架进行加工,完成光伏支架的加工工作。When using photovoltaic brackets to process high-efficiency workbenches, first place a plurality of photovoltaic brackets between the two splints 202 on the body 1, connect the external power supply of the electric telescopic rod 206, and start the electric telescopic rod 206 to drive the electric telescopic rod 206 to The downward contraction drives the two connecting rods 205 to swing relative to each other, drives the two vertical plates 204 to swing relative to each other, and simultaneously drives the two incomplete gears 203 to swing relative to each other, and drives the two splints 202 to slide relatively on the slideways processed on the third shell 201, Clamp and fix the structure of the photovoltaic bracket, and then connect the external power supply of the first motor 603, the first motor 603 starts to drive the first gear 604 to rotate, the rotation of the first gear 604 drives the rotation of the second gear 605, and the second gear 605 rotates The protruding cylinder drives the crank bar 602 to swing left and right in the first casing 601, and at the same time drives the slider 606 to slide left and right on the slideway processed on the first casing 601 to adjust the processing angle of multiple photovoltaic brackets, and then connect the second The external power supply of the motor 8, the second motor 8 starts to drive the third gear 5 to rotate, the third gear 5 rotates to drive the rack 9 to move left and right, and at the same time drives the cylinder 4 to move left and right, adjust the processing angle, connect the external power supply of the cylinder 4, and the cylinder 4 Start to drive the bump 3 to move down to process the photovoltaic support, and complete the processing of the photovoltaic support.
虽然本实用新型已通过参考优选的实施例进行了图示和描述,但是,本专业普通技术人员应当了解,在权利要求书的范围内,可作形式和细节上的各种各样变化。Although the present invention has been illustrated and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made within the scope of the claims.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320252473.5U CN219190103U (en) | 2023-02-20 | 2023-02-20 | Photovoltaic support processing high-efficiency workbench |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202320252473.5U CN219190103U (en) | 2023-02-20 | 2023-02-20 | Photovoltaic support processing high-efficiency workbench |
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| CN219190103U true CN219190103U (en) | 2023-06-16 |
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| CN202320252473.5U Expired - Fee Related CN219190103U (en) | 2023-02-20 | 2023-02-20 | Photovoltaic support processing high-efficiency workbench |
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2023
- 2023-02-20 CN CN202320252473.5U patent/CN219190103U/en not_active Expired - Fee Related
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| CF01 | Termination of patent right due to non-payment of annual fee |