CN219189765U - Grinding wheel cutting machine - Google Patents
Grinding wheel cutting machine Download PDFInfo
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- CN219189765U CN219189765U CN202320074842.6U CN202320074842U CN219189765U CN 219189765 U CN219189765 U CN 219189765U CN 202320074842 U CN202320074842 U CN 202320074842U CN 219189765 U CN219189765 U CN 219189765U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域technical field
本申请涉及切割设备的技术领域,尤其是涉及一种砂轮切割机。The present application relates to the technical field of cutting equipment, in particular to a grinding wheel cutting machine.
背景技术Background technique
目前,砂轮切割机,又叫砂轮锯,砂轮切割机适用于建筑、五金、石油化工、机械冶金及水电安装等部门。砂轮切割机可对金属方扁管、方扁钢、工字钢,槽型钢,碳元钢、元管等材料进行切割的常用设备。At present, the grinding wheel cutting machine is also called the grinding wheel saw, and the grinding wheel cutting machine is suitable for construction, hardware, petrochemical, mechanical metallurgy, hydropower installation and other departments. Grinding wheel cutting machine is a common equipment for cutting metal square flat tube, square flat steel, I-beam, channel steel, carbon steel, and tube.
在相关技术中,一种砂轮切割机包括底座、支撑架、切割装置和夹持组件,支撑架底部与底座顶部固定连接,支撑架铰接有连接梁,且其铰接部安装有扭簧,连接梁固顶连接有手柄,其与切割装置连接,切割装置包括电机、联动组件和砂轮,电机与连接梁固定连接,联动组件可选用皮带与皮带轮配合、链轮与链条配合等,本实施例选用皮带与皮带轮配合,一个皮带轮与电机的驱动轴固定连接,另一个皮带轮固定连接有转轴,转轴穿设连接梁与砂轮固定连接,连接梁固定连接有保护罩、防护罩,保护罩套设在皮带、皮带轮上,防护罩套设在砂轮上;夹持组件包括固定块、螺纹杆、第一夹紧板和第二加劲板,固定块与底座固定连接,螺纹杆穿设固定块并与第一夹紧板固定连接,其与固定块螺纹连接,其长度方向与切割方向平行,第二夹紧板与底座固定连接,其与第一夹紧板平行设置。将工件放置在第一夹紧板、第二夹紧板之间固定,工作人员手扶手柄,转动连接梁,使砂轮靠近工件并进行切割。In the related art, a grinding wheel cutting machine includes a base, a support frame, a cutting device and a clamping assembly. The bottom of the support frame is fixedly connected to the top of the base. The fixed top is connected with a handle, which is connected with the cutting device. The cutting device includes a motor, a linkage assembly and a grinding wheel. The motor is fixedly connected with the connecting beam. Cooperate with the pulley, one pulley is fixedly connected with the drive shaft of the motor, the other pulley is fixedly connected with the rotating shaft, the rotating shaft is fixedly connected with the grinding wheel through the connecting beam, the connecting beam is fixedly connected with the protective cover and the protective cover, and the protective cover is set on the belt, On the pulley, the protective cover is set on the grinding wheel; the clamping assembly includes a fixed block, a threaded rod, a first clamping plate and a second stiffening plate, the fixed block is fixedly connected with the base, and the threaded rod passes through the fixed block and connects with the first clamp The tight plate is fixedly connected to the fixed block, and its length direction is parallel to the cutting direction. The second clamping plate is fixedly connected to the base, and is arranged parallel to the first clamping plate. The workpiece is fixed between the first clamping plate and the second clamping plate, and the staff holds the handle and turns the connecting beam to make the grinding wheel close to the workpiece and cut.
针对上述中的相关技术,发明人认为切割机在切割过程中有废屑产生,废屑飞溅,容易对环境造成污染,并且细小的废屑吸入到人体体内会对人身体造成伤害。In view of the above-mentioned related technologies, the inventor believes that the cutting machine generates waste chips during the cutting process, and the waste chips splash, which is easy to pollute the environment, and the inhalation of fine waste chips into the human body will cause harm to the human body.
实用新型内容Utility model content
为了减少废屑飞溅,本实用新型提供一种砂轮切割机。In order to reduce the splashing of waste chips, the utility model provides a grinding wheel cutting machine.
本实用新型提供的一种砂轮切割机采用如下的技术方案:A grinding wheel cutting machine provided by the utility model adopts the following technical scheme:
一种砂轮切割机,包括支撑架、与所述支撑架铰接的连接梁、与所述连接梁连接的切割装置、与所述连接梁连接的手柄,所述切割装置包括砂轮、驱动所述砂轮转动的电机,还包括底座,所述底座包括盖板、与所述盖板连接的放置板,所述盖板与所述支撑架连接,其顶部开设有与所述砂轮匹配的切割孔,所述放置板侧壁上开设有放置工件且与切割方向垂直的放置孔,其顶部开设有与所述切割孔连通的切割槽,所述切割槽与所述放置孔连通,且其底面低于所述放置孔的底面,所述放置板连接有夹持工件的夹持装置。A grinding wheel cutting machine, comprising a support frame, a connecting beam hinged with the support frame, a cutting device connected with the connecting beam, a handle connected with the connecting beam, the cutting device includes a grinding wheel, drives the grinding wheel The rotating motor also includes a base, the base includes a cover plate, a placement plate connected with the cover plate, the cover plate is connected with the support frame, and a cutting hole matching the grinding wheel is opened on the top, so The side wall of the placement plate is provided with a placement hole for placing the workpiece and perpendicular to the cutting direction, and the top is provided with a cutting groove communicating with the cutting hole, the cutting groove communicates with the placement hole, and its bottom surface is lower than the cutting hole The bottom surface of the placement hole is described, and the placement plate is connected with a clamping device for clamping the workpiece.
通过采用上述技术方案,先将待切割的工件插入放置孔,并将工件放置在放置孔中,工件与放置板抵接,再调节夹持装置固定工件的位置,然后打开电机,驱动砂轮转动,工作人员手握手柄,并向下压,使砂轮穿设切割孔进入切割槽内,砂轮进入切割槽内时对工件进行切割,切割完成后抬起手柄,关闭电机,切割工件的过程均在放置孔内进行,减少了废屑飞溅,减少对环境造成污染的情况发生,并且减小了细小的废屑吸入到人体体内会对人身体造成伤害的情况发生。By adopting the above technical scheme, first insert the workpiece to be cut into the placement hole, and place the workpiece in the placement hole, the workpiece is in contact with the placement plate, and then adjust the position of the clamping device to fix the workpiece, and then turn on the motor to drive the grinding wheel to rotate. The worker holds the handle and presses down, so that the grinding wheel penetrates the cutting hole and enters the cutting groove. When the grinding wheel enters the cutting groove, the workpiece is cut. After the cutting is completed, the handle is lifted, the motor is turned off, and the process of cutting the workpiece is placed It is carried out in the hole, which reduces the splash of waste debris, reduces the occurrence of pollution to the environment, and reduces the occurrence of damage to the human body caused by the inhalation of fine waste debris into the human body.
优选的,所述盖板相对的两个侧壁上均连接有覆盖所述放置孔的挡帘。Preferably, the two opposite side walls of the cover plate are connected with curtains covering the placement hole.
通过采用上述技术方案,挡帘不影响工件的放置,同时减小灰尘飞溅至外界情况的发生,进而减小了细小的废屑吸入到人体体内对人身体造成伤害的情况发生。By adopting the above technical solution, the curtain does not affect the placement of the workpiece, and at the same time reduces the occurrence of dust splashing to the outside world, thereby reducing the occurrence of fine waste debris being sucked into the human body and causing harm to the human body.
优选的,所述放置板顶部开设有与所述放置孔连通的放置槽,所述放置槽一端的深度大于另一端的深度,且最小深度大于所述放置孔的宽度,所述放置板底部开设有与所述放置槽连通的排尘口,所述排尘口靠近所述放置槽深度大的一端。Preferably, the top of the placement plate is provided with a placement groove communicating with the placement hole, the depth of one end of the placement groove is greater than the depth of the other end, and the minimum depth is greater than the width of the placement hole, and the bottom of the placement plate is opened There is a dust outlet connected to the placement groove, and the dust outlet is close to the end of the placement groove with a greater depth.
通过采用上述技术方案,废屑堆积在放置槽内,由于放置槽一端的深度大于另一端的深度,所以废屑会向深度大的一端滑动,并从排尘口中排出。By adopting the above technical scheme, waste chips are accumulated in the placement groove, and since the depth of one end of the placement groove is greater than that of the other end, the waste chips will slide to the end with a greater depth and be discharged from the dust discharge port.
优选的,所述放置板底部连接有覆盖所述排尘口的收集盒,其与所述收集盒之间设置有两个平行且水平的限位板,两个限位板与所述放置板均连接,其相互靠近的侧壁上均开设有滑槽,所述滑槽内均放置有与所述收集盒固定连接的滑块。Preferably, a collection box covering the dust outlet is connected to the bottom of the placement plate, and two parallel and horizontal limiting plates are arranged between it and the collecting box, and the two limiting plates are connected to the placement plate are all connected, and the side walls close to each other are provided with slide grooves, and slide blocks fixedly connected with the collection boxes are placed in the slide grooves.
通过采用上述技术方案,废屑从排尘口中排出后进入收集盒收集,通过滑块与滑槽的配合,收集盒与限位板相对滑动,所以收集盒收集较多废屑时,可将收集盒取下并清理,减少了工作人员清理废屑的工作量。By adopting the above technical scheme, the waste chips are discharged from the dust discharge port and then enter the collection box for collection. Through the cooperation of the slider and the chute, the collection box and the limit plate slide relative to each other, so when the collection box collects a lot of waste chips, the collection box can The box is removed and cleaned, which reduces the workload of the staff to clean up the waste.
优选的,所述放置槽内设置有与所述放置板连接的清洁装置。Preferably, a cleaning device connected to the placement plate is provided in the placement tank.
通过采用上述技术方案,当放置槽中一些废屑不能自动滑落时,可使用清洁装置对废屑清洗清理。By adopting the above technical solution, when some waste chips in the placement groove cannot slide down automatically, the cleaning device can be used to clean and clean the waste chips.
优选的,所述清洁装置包括穿设所述放置板并与所述放置板螺纹连接的推杆、与所述推杆连接的清洁件,所述清洁件位于所述放置槽内。Preferably, the cleaning device includes a push rod that passes through the placement plate and is threadedly connected with the placement plate, and a cleaning piece connected with the push rod, and the cleaning piece is located in the placement groove.
通过采用上述技术方案,当需要清洁装置清理废屑时,转动推杆,使清洁件向靠近排尘口方向移动,将剩余废屑推至排尘口,并排入收集盒中。By adopting the above-mentioned technical solution, when the cleaning device needs to clean up waste, the push rod is rotated to move the cleaning piece closer to the dust outlet, and the remaining waste is pushed to the dust outlet and discharged into the collection box.
优选的,所述夹持装置设置有两组,且分别位于所述切割槽的两侧。Preferably, the clamping devices are provided in two groups, and are respectively located on both sides of the cutting groove.
通过采用上述技术方案,在切割工件时,两组夹持装置增加了工件的稳定性,减小在切割时工件发生偏移情况的发生;切割工件完成后,两组夹持装置分别夹持工件的两端,夹持装置分别限制这两部分工件,对两部分工件均便于找到。By adopting the above technical scheme, when cutting the workpiece, the two sets of clamping devices increase the stability of the workpiece and reduce the occurrence of workpiece deviation during cutting; after cutting the workpiece, the two sets of clamping devices clamp the workpiece respectively The two ends of the workpiece are respectively restrained by the clamping device, so that the two parts of the workpiece are easy to find.
优选的,所述夹持装置包括穿设所述放置板并伸入所述放置孔内的第一螺杆、与所述第一螺杆连接的第一夹持板、穿设所述放置板并伸入所述放置孔内的第二螺杆、与所述第二螺杆连接的第二夹持板,所述第一夹持板与所述第二夹持板竖直且平行设置,所述第一夹持板与所述第二夹持板配合实现对工件的固定。Preferably, the clamping device includes a first screw that passes through the placement plate and extends into the placement hole, a first clamping plate connected with the first screw, passes through the placement plate and extends The second screw rod inserted into the placement hole, the second clamping plate connected with the second screw rod, the first clamping plate and the second clamping plate are arranged vertically and parallelly, the first The clamping plate cooperates with the second clamping plate to fix the workpiece.
通过采用上述技术方案,将待切割的工件插入放置孔中,然后调节第一螺杆、第二螺杆使第一夹持板、第二夹持板相互靠近,直至第一夹持板、第二夹持板与工件均紧密抵接,使工件固定。By adopting the above technical scheme, the workpiece to be cut is inserted into the placement hole, and then the first screw rod and the second screw rod are adjusted to make the first clamping plate and the second clamping plate approach each other until the first clamping plate, the second clamping plate The holding plate and the workpiece are tightly abutted to fix the workpiece.
优选的,所述盖板由透明材料。Preferably, the cover plate is made of transparent material.
通过采用上述技术方案,透明材料制成的盖板使工作人员可清楚的观察到工件的夹持情况和工件的切割情况。By adopting the above technical solution, the cover plate made of transparent material enables workers to clearly observe the clamping condition of the workpiece and the cutting condition of the workpiece.
优选的,所述盖板上固定连接有竖直设置的防护板,所述防护板顶部开设有供所述手柄活动的活动槽。Preferably, a vertical protective plate is fixedly connected to the cover plate, and a movable slot for the handle to move is opened on the top of the protective plate.
通过采用上述技术方案,当工作人员手扶手柄切割工件时,防护板减小废屑飞溅时对工作人员身体造成伤害,同时减小细小的废屑被吸入到人体体内情况的发生。By adopting the above technical solution, when the worker holds the handle to cut the workpiece, the protective plate reduces the damage to the worker's body when the waste chips are splashed, and at the same time reduces the occurrence of fine waste chips being sucked into the human body.
综上所述,本实用新型具有以下有益效果:In summary, the utility model has the following beneficial effects:
1.工作人员手握手柄,并向下压,使砂轮穿设切割孔进入切割槽内,砂轮进入切割槽内时对工件进行切割,切割完成后抬起手柄,关闭电机,切割工件的过程均在放置孔内进行,减少了废屑飞溅,减少对环境造成污染的情况发生,并且减小了细小的废屑吸入到人体体内对人身体造成伤害的情况发生;1. The worker holds the handle and presses down, so that the grinding wheel penetrates the cutting hole and enters the cutting groove. When the grinding wheel enters the cutting groove, the workpiece is cut. After the cutting is completed, the handle is lifted and the motor is turned off. The process of cutting the workpiece is smooth. It is carried out in the placement hole, which reduces the splash of waste debris, reduces the occurrence of pollution to the environment, and reduces the occurrence of fine waste debris being inhaled into the human body and causing harm to the human body;
2.挡帘不影响工件的放置,同时减小灰尘飞溅至外界情况的发生,进而减小了细小的废屑吸入到人体体内对人身体造成伤害的情况发生。2. The curtain does not affect the placement of the workpiece, and at the same time reduces the occurrence of dust splashing to the outside world, thereby reducing the occurrence of fine waste being inhaled into the human body and causing harm to the human body.
附图说明Description of drawings
图1是一种砂轮切割机的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a grinding wheel cutting machine.
图2是放置板的剖视图。Fig. 2 is a cross-sectional view of a placement plate.
图3是放置板的侧视图。Figure 3 is a side view of the placement board.
附图标记说明:Explanation of reference signs:
1、底座;11、盖板;111、切割孔;112、挡帘;12、放置板;121、放置孔;122、放置槽;123、切割槽;124、排尘口;13、支撑腿;2、砂轮;3、手柄;4、防护板;41、活动槽;5、夹持装置;51、第一螺杆;52、第一夹持板;53、第二螺杆;54、第二夹持板;6、转动盘;7、清洁装置;71、推杆;72、清洁板;8、限位板;81、滑槽;9、收集盒;91、滑块。1. Base; 11. Cover plate; 111. Cutting hole; 112. Curtain; 12. Placement plate; 121. Placement hole; 122. Placement slot; 123. Cutting slot; 124. Dust outlet; 13. Supporting leg; 2. Grinding wheel; 3. Handle; 4. Protective plate; 41. Movable slot; 5. Clamping device; 51. First screw; 52. First clamping plate; 53. Second screw; 54.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
一种砂轮切割机,参照图1和图2,包括底座1、砂轮2和夹持装置5(参照图3),底座1包括盖板11和放置板12,盖板11底部与放置板12固定连接,盖板11上开设有供砂轮2进入的切割孔111,放置板12的侧壁上开设有放置孔121,用于放置工件,其顶部开设有与切割孔111连通的切割槽123,且切割槽123的深度大于放置孔121的深度,用于供砂轮2进入放置孔121切割工件,夹持装置5(参照图3)伸入放置孔121内并与放置板12连接,用于夹持并固定工件。A grinding wheel cutting machine, referring to Figure 1 and Figure 2, includes a base 1, a
参照图1,盖板11固定连接有支撑架,支撑架铰接有连接梁,连接梁固定连接有手柄3,其与切割装置连接,切割装置包括电机、联动组件和砂轮2,电机与连接梁固定连接,联动组件与电机固定连接,砂轮2和联动组件固定连接。Referring to Fig. 1, the cover plate 11 is fixedly connected with a support frame, the support frame is hinged with a connecting beam, and the connecting beam is fixedly connected with a
参照图1和图2,盖板11由透明材料制成,其顶部固定连接有防护板4,防护板4竖直设置,且与切割方向垂直,其顶部开设有活动槽41,活动槽41与手柄3匹配,防护板4由透明材料制成;盖板11相对的两个侧壁均固定连接有挡帘112,挡帘112覆盖在放置孔121上;底座1还包括支撑腿13,支撑腿13竖直设置有多个,且其顶部均与放置板12底部固定连接,用于支撑放置板12。Referring to Fig. 1 and Fig. 2, cover plate 11 is made of transparent material, and its top is fixedly connected with
当工作人员手扶手柄3切割工件时,透明材料制成的防护板4和盖板11使工作人员可清楚的观察到工件的夹持情况和工件的切割情况;防护板4减小细小的废屑被吸入到人体体内情况的发生。挡帘112不影响工件的放置,同时减小灰尘飞溅至外界情况的发生,进而减小了细小的废屑吸入到人体体内对人身体造成伤害的情况发生。When the staff holds the
参照图2,放置板12顶部开设有放置槽122,放置槽122位于放置孔121内,并与放置孔121连通,放置槽122一端的深度大于另一端的深度,且其最小深度大于放置孔121的宽度,放置板12底部开设有排尘口124,排尘口124与放置槽122连通,且其靠近放置槽122深度大的一端。Referring to Fig. 2, the top of the
废屑堆积在放置槽122内,由于放置槽122一端的深度大于另一端的深度,所以废屑会向深度大的一端滑动,并从排尘口124中排出。Waste chips are accumulated in the
参照图2,放置板12底部连接有收集盒9,收集盒9相对的两个侧壁均固定连接有滑块91,放置板12与收集盒9之间设置有限位板8,限位板8水平且平行设置有两个,两个限位板8均与放置板12固定连接,其相互靠近的侧壁上均开设有滑槽81,滑槽81与滑块91匹配。Referring to Fig. 2, the bottom of the
废屑从排尘口124中排出后进入收集盒9收集,通过滑块91与滑槽81的配合,收集盒9与限位板8相对滑动,所以收集盒9收集较多废屑时,可将收集盒9取下并清理,减少了工作人员清理废屑的工作量。After the waste chips are discharged from the
参照图2和图3,夹持装置5设置有两组,两组夹持装置5位于切割槽123的两侧,夹持装置5包括第一螺杆51、第一夹持板52、第二螺杆53和第二夹持板54,均水平放置,且其轴线重合,其长度方向均与切割方向平行,第一螺杆51的一端、第二螺杆53的一端均穿设放置板12,并均伸入放置孔121内,其另一端均固定连接有转动盘6,第一螺杆51的螺纹的螺距大于第二螺杆53的螺距。Referring to Fig. 2 and Fig. 3,
两组夹持装置5增加了工件的稳定性,减小在切割时工件发生偏移情况的发生。转动盘6便于第一螺杆51、第二螺杆53的调节。由于第一螺杆51的螺纹的螺距大于第二螺杆53的螺距,所以当工件规格不变时,第二螺杆53不动,只调节第一螺杆51,且第一螺杆51调节较快;当工件规格改变时,先调节第二螺杆53位置,再调节第一螺杆51。The two sets of clamping
参照图2和图3,第一夹持板52与第一螺杆51固定连接,第二夹持板54与第二螺杆53固定连接,第一夹持板52、第二夹持板54竖直且平行设置,且第一夹持板52、第二夹持板54均位于放置孔121、放置槽122中。Referring to Fig. 2 and Fig. 3, the
将待切割的工件插入放置孔121,并将工件放置在放置孔121中,工件与放置板12抵接,再调节第一螺杆51、第二螺杆53的位置,使第一夹持板52、第二夹持板54相互靠近,直至第一夹持板52、第二夹持板54与工件均紧密抵接。The workpiece to be cut is inserted into the
参照图2,放置板12连接有清洁装置7,清洁装置7包括推杆71和清洁件,推杆71倾斜设置,且与放置槽122底面的坡度平行,其穿设放置板12,并伸入放置槽122内,其与放置板12螺纹连接,为了达到相同目的,清洁件可选用清洁刷、清洁板72等,本实施例选用清洁板72,清洁板72位于放置槽122内,并与放置板12抵接,其顶部低于放置孔121底部。Referring to Fig. 2, the
当放置槽122中一些废屑不能自动滑落时,转动推杆71,使清洁板72向靠近排尘口124方向移动,将剩余废屑推至排尘口124排出。When some waste chips in the
本申请的使用原理如下:切割工件时,将待切割的工件插入放置孔121,并将工件放置在放置孔121中,工件与放置板12抵接,调节第二螺杆53至合适的位置,再调节第二螺杆53使第二夹持板54靠近第一夹持板52并夹紧工件,打开电机,驱动砂轮2转动,工作人员手握手柄3并向下压,使砂轮2穿设切割孔111进入切割槽123内,砂轮2进入切割槽123内时对工件进行切割,切割完成后抬起手柄3,关闭电机,由于切割工件的过程均在放置孔121内进行,减少了废屑飞溅,减少对环境造成污染的情况发生,并且减小了细小的废屑吸入到人体体内会对人身体造成伤害的情况发生。The application principle of the present application is as follows: when cutting a workpiece, insert the workpiece to be cut into the
部分废屑自动滑落至排尘口124,工作人员转动推杆71,使清洁板72向靠近排尘口124方向移动,将剩余废屑推至排尘口124排出。Part of the waste chips automatically slides down to the
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The embodiments of this specific embodiment are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model accordingly: all equivalent changes made according to the structure, shape and principle of the present utility model are all valid. Should be covered within the protection scope of the present utility model.
Claims (10)
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| CN202320074842.6U CN219189765U (en) | 2023-01-10 | 2023-01-10 | Grinding wheel cutting machine |
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