CN219187259U - High-efficient tandem grinding dispersion device - Google Patents
High-efficient tandem grinding dispersion device Download PDFInfo
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- CN219187259U CN219187259U CN202223431859.7U CN202223431859U CN219187259U CN 219187259 U CN219187259 U CN 219187259U CN 202223431859 U CN202223431859 U CN 202223431859U CN 219187259 U CN219187259 U CN 219187259U
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Abstract
Description
技术领域technical field
本实用新型涉及研磨分散装置技术领域,尤其涉及一种高效串联研磨分散装置。The utility model relates to the technical field of grinding and dispersing devices, in particular to an efficient serial grinding and dispersing device.
背景技术Background technique
水性色浆是指将有机或无机颜料在表面活性剂的润湿、分散作用下,形成的均一、稳定的具有一定的流动性或触变流动性以及较强的着色强度的浓缩颜料浆,色浆生产过程中,需要将颜料、树脂等原料进行研磨,研磨的程度直接决定色浆的质量。Water-based color paste refers to the uniform and stable concentrated pigment paste with certain fluidity or thixotropic fluidity and strong coloring strength formed by organic or inorganic pigments under the wetting and dispersing action of surfactants. During the pulp production process, raw materials such as pigments and resins need to be ground, and the degree of grinding directly determines the quality of the color paste.
经检索,中国专利申请号为CN202221087187.X的专利,公开了一种有机颜料高效研磨分散装置,包括喷淋降温外壳,喷淋降温外壳的内部设置有研磨分散室,喷淋降温外壳的上端外表面设置有进料斗,研磨分散室的一侧外表面设置有出料口,但是上述技术方案由于仅通过研磨杆对原料进行研磨,未设置相应的颗粒分散选取机构,从而容易导致研磨后的原料颗粒粒度不均,因此还存在无法保证研磨后的原料粒度相对均匀,从而导致研磨出的原料制成的色浆质量不高的问题。After retrieval, the Chinese patent application number is CN202221087187.X, which discloses a high-efficiency grinding and dispersing device for organic pigments. The surface is provided with a feed hopper, and the outer surface of one side of the grinding and dispersing chamber is provided with a discharge port. However, because the above technical solution only grinds the raw materials through the grinding rod, there is no corresponding particle dispersion and selection mechanism, which will easily lead to The particle size of the raw material is uneven, so there is still a problem that the particle size of the raw material after grinding cannot be guaranteed to be relatively uniform, resulting in the problem that the quality of the color paste made from the ground raw material is not high.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种高效串联研磨分散装置。The purpose of the utility model is to solve the shortcomings in the prior art, and propose a high-efficiency serial grinding and dispersing device.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种高效串联研磨分散装置,包括分散箱,所述分散箱一侧外壁设置有导料框,分散箱内壁固定有连接杆,连接杆外壁滑动连接有活动框,活动框外壁设置有振动机构,活动框底部外壁设置有筛网,分散箱底部内壁固定有支撑分隔板,活动框底部外壁滑动连接于支撑分隔板的顶部外壁上,分散箱一侧外壁设置有第二分选管和第一分选管,第二分选管和第一分选管一侧外壁设置有分散送料机构。A high-efficiency serial grinding and dispersing device, comprising a dispersion box, the outer wall of one side of the dispersion box is provided with a material guide frame, the inner wall of the dispersion box is fixed with a connecting rod, the outer wall of the connecting rod is slidably connected with a movable frame, and the outer wall of the movable frame is provided with a vibration mechanism, The outer wall of the bottom of the movable frame is provided with a screen, and the inner wall of the bottom of the dispersion box is fixed with a supporting partition plate. One side of the sorting tube, the second sorting tube and the outer wall of the first sorting tube are provided with a dispersed feeding mechanism.
作为本实用新型再进一步的方案:所述导料框一侧外壁设置有导料管,导料管一侧外壁设置有砂磨机,砂磨机一侧外壁设置有绞龙输送机,绞龙输送机顶部外壁设置有进料口。As a further solution of the utility model: the outer wall of one side of the material guide frame is provided with a material guide tube, the outer wall of one side of the material guide tube is provided with a sand mill, the outer wall of one side of the sand mill is provided with an auger conveyor, and the auger The outer wall of the top of the conveyor is provided with a feeding port.
作为本实用新型再进一步的方案:所述砂磨机一侧外壁固定有控制面板,绞龙输送机和砂磨机分别与控制面板电性连接。As a further solution of the present invention: a control panel is fixed on one side of the outer wall of the sand mill, and the auger conveyor and the sand mill are respectively electrically connected to the control panel.
作为本实用新型再进一步的方案:所述振动机构包括振动电机和弹簧,振动电机固定于活动框的一侧内壁上,弹簧分别固定于活动框的两侧外壁上,振动电机与控制面板之间电性连接。As a further solution of the utility model: the vibrating mechanism includes a vibrating motor and a spring, the vibrating motor is fixed on the inner wall of one side of the movable frame, the springs are respectively fixed on the outer walls of both sides of the movable frame, between the vibrating motor and the control panel electrical connection.
作为本实用新型再进一步的方案:所述分散送料机构包括第一三通阀、第一输料泵、第二三通阀、转存管、中转箱、第二输料泵、回流管和出料管,第一三通阀通过管路连接于第二分选管和第一分选管的一侧外壁上,第一输料泵通过管路连接于第一三通阀的一侧外壁上,第二三通阀通过管路连接于第一输料泵的一侧外壁上,转存管和出料管分别连接于第二三通阀的一侧外壁上,中转箱设置于转存管的一侧外壁上,第二输料泵设置于中转箱的顶部外壁上,回流管设置于第二输料泵的输出端上,回流管一侧外壁贯穿于进料口一侧外壁,第二输料泵、第二三通阀、第一输料泵和第一三通阀分别与控制面板电性连接。As a further solution of the utility model: the dispersed feeding mechanism includes a first three-way valve, a first feeding pump, a second three-way valve, a transfer pipe, a transfer box, a second feeding pump, a return pipe and an outlet The material pipe, the first three-way valve is connected to the second sorting pipe and the first sorting pipe on one side of the outer wall through the pipeline, and the first feeding pump is connected to the first three-way valve on one side of the outer wall through the pipeline , the second three-way valve is connected to one side of the outer wall of the first feeding pump through a pipeline, the transfer pipe and the discharge pipe are respectively connected to one side of the second three-way valve, and the transfer box is arranged on the transfer pipe On one side of the outer wall of the transfer box, the second feeding pump is arranged on the top outer wall of the transfer box, and the return pipe is arranged on the output end of the second feeding pump. The feeding pump, the second three-way valve, the first feeding pump and the first three-way valve are respectively electrically connected to the control panel.
作为本实用新型再进一步的方案:所述分散箱内壁固定有倾斜接料板。As a further solution of the utility model: the inner wall of the dispersion box is fixed with an inclined material receiving plate.
作为本实用新型再进一步的方案:所述分散箱一侧内壁固定有遮挡框。As a further solution of the utility model: a shielding frame is fixed on one side of the inner wall of the dispersion box.
作为本实用新型再进一步的方案:所述连接杆底部外壁固定有扫料刷。As a further solution of the utility model: a sweeping brush is fixed on the outer wall of the bottom of the connecting rod.
本实用新型的有益效果为:The beneficial effects of the utility model are:
1.粒度大小合适的或者较小的原料会通过筛网掉落到支撑分隔板一侧,粒度较大的原料会从来回晃动的筛网上滚落到支撑分隔板另一侧,从而对研磨后的不同粒度的原料进行分散,随后分散送料机构通过第二分选管将粒度合适和粒度较小的原料送出供工作人员回收,随后分散送料机构再通过第一分选管将粒度较大的原料再次送回进料口,让砂磨机继续对粒度较大的原料进行研磨,通过上述步骤的串联和循环,可以让通过第二分选管排出的研磨后的原料粒度相对保持一致,从而提高研磨后的原料制成色浆的质量。1. Raw materials with appropriate particle size or small size will fall through the screen to one side of the supporting partition, and raw materials with larger particle size will roll down from the swaying screen to the other side of the supporting partition, thereby The raw materials with different particle sizes after grinding are dispersed, and then the dispersed feeding mechanism sends out the raw materials with suitable particle size and smaller particle size through the second sorting tube for the staff to recycle, and then the dispersed feeding mechanism passes through the first sorting tube to separate the raw materials with larger particle size The raw materials are sent back to the feed port again, so that the sand mill continues to grind the raw materials with larger particle sizes. Through the series connection and circulation of the above steps, the particle size of the ground raw materials discharged through the second sorting tube can be kept relatively consistent. Thereby improving the quality of the color paste made from the raw material after grinding.
2.振动电机振动时会带动活动框进行晃动,活动框在连接杆的导向下进行左右晃动,活动框两侧的弹簧会对来回晃动中的活动框进行缓冲,同时借助自身弹力来提高活动框来回晃动的效果,从而让活动框底部的筛网能够更好的对顶部的原料进行筛分。2. When the vibration motor vibrates, it will drive the movable frame to shake, and the movable frame will shake left and right under the guidance of the connecting rod. The springs on both sides of the movable frame will buffer the movable frame in the back and forth shaking, and at the same time use its own elasticity to improve the movable frame. The effect of shaking back and forth allows the screen at the bottom of the movable frame to better screen the raw materials at the top.
3.在振动机构带动活动框来回晃动时,位于连接杆底部的扫料刷会在筛网顶部来回扫动,从而对滞留在筛网上的原料进行推动,避免这些原料在筛网表面形成结块,或者卡在筛网的筛孔中,提高了分散装置对原料的筛分效率。3. When the vibrating mechanism drives the movable frame to shake back and forth, the sweeping brush at the bottom of the connecting rod will sweep back and forth on the top of the screen, thereby pushing the raw materials remaining on the screen to avoid agglomeration of these materials on the surface of the screen , or get stuck in the sieve holes of the sieve, which improves the screening efficiency of the dispersing device for raw materials.
附图说明Description of drawings
图1为本实用新型提出的一种高效串联研磨分散装置的主视结构示意图;Fig. 1 is a schematic diagram of the front view of a high-efficiency series grinding and dispersing device proposed by the utility model;
图2为本实用新型提出的一种高效串联研磨分散装置的侧视结构示意图;Fig. 2 is a side view structural schematic diagram of a high-efficiency series grinding and dispersing device proposed by the utility model;
图3为本实用新型提出的一种高效串联研磨分散装置的分散箱内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of a dispersion box of a high-efficiency series grinding and dispersion device proposed by the utility model;
图4为本实用新型提出的一种高效串联研磨分散装置的活动框结构示意图;Fig. 4 is a schematic structural diagram of a movable frame of a high-efficiency series grinding and dispersing device proposed by the utility model;
图5为本实用新型提出的一种高效串联研磨分散装置的连接杆结构示意图。Fig. 5 is a schematic diagram of the connecting rod structure of a high-efficiency serial grinding and dispersing device proposed by the utility model.
图中:1-分散箱、2-绞龙输送机、3-砂磨机、4-导料管、5-导料框、6-回流管、7-进料口、8-控制面板、9-转存管、10-遮挡框、11-扫料刷、12-第一三通阀、13-第一输料泵、14-第二三通阀、15-出料管、16-中转箱、17-第二输料泵、18-活动框、19-支撑分隔板、20-倾斜接料板、21-振动电机、22-连接杆、23-弹簧、24-第一分选管、25-第二分选管、26-筛网。In the figure: 1-Dispersion box, 2-Auger conveyor, 3-Sand mill, 4-Guide pipe, 5-Guide frame, 6-Return pipe, 7-Inlet, 8-Control panel, 9 -Transfer pipe, 10-blocking frame, 11-sweeping brush, 12-first three-way valve, 13-first delivery pump, 14-second three-way valve, 15-discharge pipe, 16-transfer box , 17-second feeding pump, 18-movable frame, 19-supporting partition, 20-inclined feeding plate, 21-vibration motor, 22-connecting rod, 23-spring, 24-first sorting pipe, 25-second sorting tube, 26-sieve.
具体实施方式Detailed ways
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
下面详细描述本专利的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本专利,而不能理解为对本专利的限制。Embodiments of the present patent are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are only used for explaining the patent, and should not be construed as limiting the patent.
实施例1Example 1
一种高效串联研磨分散装置,如图1-5所示,包括分散箱1,所述分散箱1一侧外壁设置有导料框5,分散箱1内壁通过螺丝固定有连接杆22,连接杆22外壁滑动连接有活动框18,活动框18外壁设置有振动机构,活动框18底部外壁设置有筛网26,分散箱1底部内壁固定有支撑分隔板19,活动框18底部外壁滑动连接于支撑分隔板19的顶部外壁上,分散箱1一侧外壁设置有第二分选管25和第一分选管24,第二分选管25和第一分选管24一侧外壁设置有分散送料机构;导料框5一侧外壁设置有导料管4,导料管4一侧外壁设置有砂磨机3,砂磨机3一侧外壁设置有绞龙输送机2,绞龙输送机2顶部外壁设置有进料口7;砂磨机3一侧外壁通过螺丝固定有控制面板8,绞龙输送机2和砂磨机3分别与控制面板8电性连接。A high-efficiency series grinding and dispersing device, as shown in Figures 1-5, includes a
粒度大小合适的或者较小的原料会通过筛网26掉落到支撑分隔板19一侧,而粒度较大的原料会从来回晃动的筛网26上滚落到支撑分隔板19另一侧,从而对研磨后的不同粒度的原料进行分散,随后分散送料机构通过第二分选管25将粒度合适和粒度较小的原料送出供工作人员回收,随后分散送料机构再通过第一分选管24将粒度较大的原料再次送回进料口7,从而让砂磨机3继续对粒度较大的原料进行研磨,通过上述步骤的串联和循环,可以让通过第二分选管25排出的研磨后的原料粒度相对保持一致,从而提高研磨后的原料制成色浆的质量。Appropriate or smaller raw materials of particle size will drop to one side of the
如图3-5所示,所述振动机构包括振动电机21和弹簧23,振动电机21通过螺丝固定于活动框18的一侧内壁上,弹簧23分别固定于活动框18的两侧外壁上,振动电机21与控制面板8之间电性连接;控制面板8控制振动电机21运行,振动电机21振动时会带动活动框18进行晃动,活动框18在连接杆22的导向下进行左右晃动,活动框18两侧的弹簧23会对来回晃动中的活动框18进行缓冲,同时借助自身弹力来提高活动框18来回晃动的效果,从而让活动框18底部的筛网26能够更好的对顶部的原料进行筛分。As shown in Figure 3-5, described vibration mechanism comprises
如图2、图5所示,所述分散送料机构包括第一三通阀12、第一输料泵13、第二三通阀14、转存管9、中转箱16、第二输料泵17、回流管6和出料管15,第一三通阀12通过管路连接于第二分选管25和第一分选管24的一侧外壁上,第一输料泵13通过管路连接于第一三通阀12的一侧外壁上,第二三通阀14通过管路连接于第一输料泵13的一侧外壁上,转存管9和出料管15分别连接于第二三通阀14的一侧外壁上,中转箱16设置于转存管9的一侧外壁上,第二输料泵17设置于中转箱16的顶部外壁上,回流管6设置于第二输料泵17的输出端上,回流管6一侧外壁贯穿于进料口7一侧外壁,第二输料泵17、第二三通阀14、第一输料泵13和第一三通阀12分别与控制面板8电性连接;工作人员通过控制面板8控制第一三通阀12和第二三通阀14将连接转存管9和第一分选管24的阀口关闭,随后控制第一输料泵13运行,从而通过出料管15将支撑分隔板19一侧粒度合适和粒度较小的原料抽出,随后控制面板8控制第一三通阀12和第二三通阀14与第二分选管25和出料管15连接的阀口关闭,并控制与转存管9和第一分选管24连接的阀口打开,随后控制第一输料泵13和第二输料泵17运行,第一输料泵13通过转存管9将粒度较大的原料送入中转箱16进行暂存,随后第二输料泵17通过回流管6将中转箱16内部的原料送入进料口7内部,从而让粒度较大的原料再次回到砂磨机3内部进行研磨。As shown in Figure 2 and Figure 5, the dispersed feeding mechanism includes a first three-
如图3-4所示,所述分散箱1内壁固定有倾斜接料板20;倾斜接料板20可以将通过筛网26筛分出的原料进行导向,让这些原料能够聚集在支撑分隔板19一侧,从而可以方便的通过第二分选管25被抽出分散箱1。As shown in Figures 3-4, the inner wall of the
如图3-4所示,所述分散箱1一侧内壁固定有遮挡框10;遮挡框10可对伸入分散箱1内壁的导料框5进行遮挡,从而让通过导料框5排出的原料能够精准的落在筛网26顶部。As shown in Figure 3-4, the inner wall of one side of the
工作原理:工作人员将需要研磨的原料通过进料口7倒入绞龙输送机2内部,随后绞龙输送机2将这些原料输送到砂磨机3内部进行研磨,研磨出来的原料通过导料管4被送入导料框5内部,随后通过导料框5掉落到分散箱1内部,此时控制面板8控制活动框18外壁的振动机构运行,带动活动框18整体在连接杆22外壁左右来回晃动,对通过导料框5掉落到筛网26上的原料进行筛分,粒度大小合适的或者较小的原料会通过筛网26掉落到支撑分隔板19一侧,而粒度较大的原料会从来回晃动的筛网26上滚落到支撑分隔板19另一侧,随后分散送料机构通过第二分选管25将粒度合适和粒度较小的原料送出供工作人员回收,随后分散送料机构再通过第一分选管24将粒度较大的原料再次送回进料口7,从而让砂磨机3继续对粒度较大的原料进行研磨。Working principle: The staff pours the raw materials to be ground into the inside of the
控制面板8控制振动电机21运行,振动电机21振动时会带动活动框18进行晃动,活动框18在连接杆22的导向下进行左右晃动,活动框18两侧的弹簧23会对来回晃动中的活动框18进行缓冲。
实施例2Example 2
一种高效串联研磨分散装置,如图4-5所示,本实施例在实施例1的基础上作出以下改进:所述连接杆22底部外壁通过螺丝固定有扫料刷11;在振动机构带动活动框18来回晃动时,位于连接杆22底部的扫料刷11会在筛网26顶部来回扫动,从而对滞留在筛网26上的原料进行推动,避免这些原料在筛网26表面形成结块,或者卡在筛网26的筛孔中,提高了分散装置对原料的筛分效率。A high-efficiency series grinding and dispersing device, as shown in Figure 4-5, this embodiment makes the following improvements on the basis of embodiment 1: the outer wall of the bottom of the connecting
工作原理:在振动机构带动活动框18来回晃动时,位于连接杆22底部的扫料刷11会在筛网26顶部来回扫动。Working principle: when the vibrating mechanism drives the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. Any equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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