CN219181291U - Motor middle plate - Google Patents
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- CN219181291U CN219181291U CN202320032978.0U CN202320032978U CN219181291U CN 219181291 U CN219181291 U CN 219181291U CN 202320032978 U CN202320032978 U CN 202320032978U CN 219181291 U CN219181291 U CN 219181291U
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Abstract
本实用新型提出了一种马达中板,包括底板以及固定在所述底板上的安装板,所述安装板上安装有第一电刷以及第二电刷;所述安装板上设有与其一体成型的卡槽结构,所述卡槽结构上开设有第一卡槽以及与所述第一卡槽平行设置的第二卡槽;所述安装板上设有第一弧形槽以及第二弧形槽,第一弧形槽与所述第一卡槽连通形成第一卡线槽,所述第二弧形槽与所述第二卡槽连通形成第二卡线槽;所述第一卡线槽与所述第二卡线槽适应于自动压线工装将第一电源线压入所述第一卡线槽内,将第二电源线压入所述第二卡线槽内;改善了现有的马达中板中的安装板上设置的卡槽结构对两根电源线进行平行限制,在两根电源线压入后会呈现出交叉状态,造成产品组装不合格的情况。
The utility model provides a middle plate of a motor, which includes a base plate and a mounting plate fixed on the base plate, a first electric brush and a second electric brush are installed on the mounting plate; Formed card slot structure, the card slot structure is provided with a first card slot and a second card slot parallel to the first card slot; the mounting plate is provided with a first arc-shaped slot and a second arc-shaped slot Shaped groove, the first arc-shaped groove communicates with the first card slot to form a first wire-drawing slot, and the second arc-shaped slot communicates with the second card slot to form a second wire-drawing slot; the first card The wire groove and the second wire groove are adapted to the automatic crimping tool to press the first power cord into the first wire groove, and press the second power wire into the second wire groove; improved The slot structure provided on the mounting plate of the existing motor mid-board restricts the parallelism of the two power lines, and after the two power lines are pressed in, they will appear in a crossed state, resulting in unqualified product assembly.
Description
技术领域technical field
本实用新型涉及微型马达零件领域,具体涉及一种马达中板。The utility model relates to the field of micro motor parts, in particular to a motor middle plate.
背景技术Background technique
马达端盖在组装过程中,需要将电刷插设在中板上后,将电源线引入到电刷孔内进行焊接固定,具体的,如图1、图2所示,现有技术中的中板结构包括底板1以及安装在底板1上的安装板2,安装板2上设置有用于对电源线进行卡线的第一弧形槽6以及第二弧形槽7,并且在底板上安装有对电源线进行限位的卡槽结构5,卡槽结构5的截面形状呈“凹”型结构以及在开口位置设置有向内凸起的限位部,分别连接在两个电刷上的电源线不允许存在交叉的情况,以保证电刷导电稳定性。During the assembly process of the motor end cover, it is necessary to insert the brushes on the middle plate, and then lead the power cord into the brush hole for welding and fixing. Specifically, as shown in Figure 1 and Figure 2, the existing technology The middle plate structure includes a base plate 1 and a
为了提高压线效率,引入自动压线装置对两根电源线压入到第一弧形槽、第二弧形槽以及卡槽内,从而能够对两根电源线进行自动压入定位,具体的压入装置通过将适应于第一弧形槽、第二弧形槽的电源线进行初步定位后再压入,如图1所示为采用自动压线装置将两根电源线压入后的状态图,但是由于整个卡槽内部呈“凹”字型,不能对两根电源线进行平行限制,压入后的两根电源线会呈现交叉状态,从而造成产品组装不合格的情况。In order to improve the crimping efficiency, an automatic crimping device is introduced to press the two power cords into the first arc-shaped groove, the second arc-shaped groove and the card slot, so that the two power cords can be automatically pressed in and positioned. The specific pressing The insertion device presses in after preliminary positioning of the power cords adapted to the first arc-shaped slot and the second arc-shaped slot, as shown in Figure 1. , but because the inside of the entire card slot is "concave", the two power cords cannot be parallel-restricted, and the two power cords after being pressed will appear in a cross state, resulting in unqualified product assembly.
实用新型内容Utility model content
针对现有技术中所存在的不足,本实用新型提供了一种马达中板,解决了现有的马达中板中的安装板上设置的卡槽结构对两根电源线进行平行限制,在两根电源线压入后会呈现出交叉状态,造成产品组装不合格的问题。Aiming at the deficiencies in the prior art, the utility model provides a motor middle board, which solves the problem that the slot structure set on the mounting plate in the existing motor middle board restricts two power lines in parallel, After the first power cord is pressed in, it will show a cross state, resulting in the problem of unqualified product assembly.
为实现上述目的,本实用新型采用了如下的技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种马达中板,包括底板以及固定在所述底板上的安装板,所述安装板上安装有第一电刷以及第二电刷;A motor middle plate, including a base plate and a mounting plate fixed on the base plate, on which a first brush and a second brush are installed on the mounting plate;
所述安装板上设有与其一体成型的卡槽结构,所述卡槽结构上开设有第一卡槽以及与所述第一卡槽平行设置的第二卡槽;The mounting plate is provided with a card slot structure integrally formed with it, and the card slot structure is provided with a first card slot and a second card slot arranged in parallel with the first card slot;
所述安装板上设有第一弧形槽以及第二弧形槽,所述第一弧形槽与所述第一卡槽连通形成第一卡线槽,所述第二弧形槽与所述第二卡槽连通形成第二卡线槽;The mounting plate is provided with a first arc-shaped groove and a second arc-shaped groove, the first arc-shaped groove communicates with the first clamping groove to form a first wire-holding groove, and the second arc-shaped groove and the The second clamping slot communicates to form a second clamping slot;
所述第一卡线槽与所述第二卡线槽适应于自动压线工装将第一电源线压入所述第一卡线槽内,将第二电源线压入所述第二卡线槽内。The first wire clamping slot and the second clamping wire slot are suitable for automatic crimping tooling to press the first power cord into the first wire clamping slot, and press the second power cord into the second clamping wire in the slot.
优选的,所述第一卡槽与所述第二卡槽的开口边缘处均设有向内凸起的倒扣结构。Preferably, the opening edges of the first card slot and the second card slot are provided with inwardly protruding undercut structures.
优选的,所述安装板底部设有向下凸起的多个凸台结构,所述安装板与所述底板一体注塑成型,所述凸台结构插入所述底板上。Preferably, the bottom of the mounting plate is provided with a plurality of boss structures protruding downward, the mounting plate and the bottom plate are integrally injection-molded, and the boss structures are inserted into the bottom plate.
优选的,所述安装板为塑胶材质,所述底板为金属材质。Preferably, the mounting plate is made of plastic, and the bottom plate is made of metal.
优选的,所述第一电刷包括第一导电连接部,所述第一导电连接部嵌设于所述安装板上,且所述第一导电连接部伸入所述第一弧形槽内的部位上开设有用于连接第一电源线的第一连接孔。Preferably, the first brush includes a first conductive connection part, the first conductive connection part is embedded on the mounting board, and the first conductive connection part extends into the first arc-shaped groove A first connecting hole for connecting the first power line is opened on the part.
优选的,所述第二电刷包括第二导电连接部,所述第二导电连接部嵌设于所述安装板上,且所述第二导电连接部伸入所述第二弧形槽内的部位上开设有用于连接第二电源线的第二连接孔。Preferably, the second brush includes a second conductive connection part, the second conductive connection part is embedded on the mounting board, and the second conductive connection part extends into the second arc-shaped groove A second connection hole for connecting the second power line is opened on the part.
优选的,所述卡槽结构上设有位于所述第一卡槽一侧的第一台阶结构,以及位于所述第二卡槽一侧的第二台阶结构。Preferably, the card slot structure is provided with a first step structure on one side of the first card slot, and a second step structure on one side of the second card slot.
优选的,所述自动压线工装包括分别对应第一卡线槽的第一压入装置以及对应第二卡线槽的第二压入装置;Preferably, the automatic wire crimping tool includes a first pressing device corresponding to the first wire holding slot and a second pressing device corresponding to the second wire holding slot;
所述第一压入装置与所述第二压入装置均包括第一定位块以及第二定位块,所述第一定位块与所述第二定位块围合形成匹配所述第一卡线槽、所述第二卡线槽对应的铺线槽;Both the first pressing-in device and the second pressing-in device include a first positioning block and a second positioning block, and the first positioning block and the second positioning block are enclosed to form a matching line for the first clamping line Groove, the laying groove corresponding to the second clamping groove;
所述第二定位块上开设有连通所述铺线槽的滑槽,所述滑槽内滑动安装有推动块,所述推动块上设有与所述铺线槽的形状相同的压入块。The second positioning block is provided with a chute that communicates with the wire laying trough, and a push block is slidably installed in the chute, and a pressing block with the same shape as the wire laying trough is provided on the push block .
相比于现有技术,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
通过在卡槽结构上设置平行设置的第一卡槽以及第二卡槽,并且让第一卡槽与第一弧形槽连通形成第一卡线槽,第二卡槽与第二弧形槽连通形成第二卡线槽;然后通过自动压线工装将第一电源线压入第一卡线槽,将第二电源线压入第二卡线槽,由此实现第一电源线与第二电源线被压入到第一卡槽与第二卡槽的部分是平行的,即实现了平行分隔限制,能够保证每次压线后都能保证第一电源线与第二电源线在卡槽结构内的线段为平行的,不会出现交叉的情况,提高了产品通过自动压线工装进行压线后的合格率。The first card slot and the second card slot arranged in parallel are arranged on the card slot structure, and the first card slot communicates with the first arc-shaped slot to form the first cable-drawing slot, and the second card slot and the second arc-shaped slot connected to form the second wire clamping slot; then the first power cord is pressed into the first wire clamping slot by the automatic crimping tool, and the second power cord is pressed into the second wire clamping slot, thereby realizing the connection between the first power cord and the second wire clamping slot. The part of the power cord that is pressed into the first card slot and the second card slot is parallel, that is, the parallel separation limit is realized, and it can ensure that the first power cord and the second power cord are in the card slot after each pressing. The line segments in the structure are parallel, and there will be no crossing, which improves the pass rate of the product after being crimped by the automatic crimping tool.
附图说明Description of drawings
图1为现有技术的马达中板的俯视结构示意图;Fig. 1 is a top view structural schematic diagram of a motor middle plate in the prior art;
图2为现有技术的马达中板的正视结构示意图;Fig. 2 is a schematic diagram of the front view of the motor middle plate in the prior art;
图3为本实用新型实施例的马达中板的俯视结构示意图;Fig. 3 is a top view structural schematic diagram of the middle plate of the motor according to the embodiment of the present invention;
图4为本实用新型实施例的马达中板的正视结构示意图;Fig. 4 is a schematic diagram of the front structure of the middle plate of the motor according to the embodiment of the present invention;
图5为本实用新型实施例的马达中板的仰视轴侧结构示意图;Fig. 5 is a schematic diagram of the bottom-view axis side structure of the middle plate of the motor according to the embodiment of the present invention;
图6为本实用新型实施例的自动压线工装的结构示意图;Fig. 6 is a schematic structural view of the automatic crimping tooling of the utility model embodiment;
图7为本实用新型实施例的自动压线工装铺设电源线的结构示意图;Fig. 7 is a schematic structural view of the automatic crimping tool for laying power cords according to the embodiment of the present invention;
图中,In the figure,
底板1、安装板2、第一电刷3、第二电刷4、卡槽结构5、第一卡槽51、第二卡槽52、第一弧形槽6、第二弧形槽7、第一卡线槽8、第二卡线槽9、倒扣结构10、凸台结构11、第一导电连接部12、第二导电连接部13、第一连接孔14、第二连接孔15、第一台阶结构16、第二台阶机构17、自动压线工装18、第一定位块181、第二定位块182、铺线槽183、滑槽184、推动块185、压入块186。Bottom plate 1, mounting
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型作进一步说明,以使本领域的技术人员可以更好地理解本实用新型并能予以实施,但所举实施例不作为对本实用新型的限定。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the utility model and implement it, but the examples given are not intended to limit the utility model.
如图3-图5所示,本实用新型的实施例中提出了一种马达中板,包括底板1以及固定在底板1上的安装板2,具体在安装板2的底部设有向下凸起的多个凸台结构11,用于对底板1进行定位,便于在一体注塑成型过程中让凸台结构11伸入到底板1内,从而实现安装板2与底板1形成一体结构,即底板1放入注塑机内实现包胶注塑的结构,从而提高整个马达中板结构的稳定性,避免采用其他安装连接方式。其中,安装板2的材质为塑胶材质,而底板1的材质的金属材质,进一步保证整体结构的稳定性。As shown in Fig. 3-Fig. 5, in the embodiment of the present utility model, a motor middle plate is proposed, which includes a bottom plate 1 and a mounting
同时,在安装板2上安装有第一电刷3以及第二电刷4,此结构均是与现有技术中的结构相同,具体功能也相同,本实施例在于对第一电刷3连接的第一电源线、与第二电刷4连接的第二电源线进行压线布置结构进行改进,从而能够适应于自动压线工装18对第一电源线、第二电源线压入后保证出线端头并行布置,避免交叉的情况。At the same time, the
具体的,在安装板2上设有与其一体成型的卡槽结构5,所述卡槽结构5上开设有第一卡槽51以及与所述第一卡槽51平行设置的第二卡槽52,同时在所述安装板2上设有第一弧形槽6以及第二弧形槽7,所述第一弧形槽6与所述第一卡槽51连通形成第一卡线槽8,所述第二弧形槽7与所述第二卡槽52连通形成第二卡线槽9,第一卡线槽8与第二卡线槽9分别对应的电刷一侧,且独立设置,使得所述第一卡线槽8与所述第二卡线槽9适应于自动压线工装18将第一电源线压入所述第一卡线槽8内,将第二电源线压入所述第二卡线槽9内,在第一卡槽51与第二卡槽52的平行结构限制隔离作用下,使得第一电源线与第二电源线压入的卡槽结构5后,端头部位分隔在第一卡槽51、第二卡槽52内形成平行布置的方式,从而在适应于自动压线工装18进行快速压线的同时,还能保证端头部位平行出线,避免了产生交叉的情况,提高产品在压线后的合格率。Specifically, the mounting
为了避免第一电源线从第一卡槽51内脱出,避免第二电源线从第二卡槽52内脱出,在第一卡槽51与第二卡槽52的开口边缘处均设有向内凸起的倒扣结构10。In order to prevent the first power cord from coming out of the
具体的,第一电刷3包括第一导电连接部12,所述第一导电连接部12嵌设于所述安装板2上,且所述第一导电连接部12伸入所述第一弧形槽6内的部位上开设有用于连接第一电源线的第一连接孔14,压入到第一卡线槽8内的第一电源线的一端头位于第一导电连接部12位置,通过第一连接孔14对端头进行连接;同样的,第二电刷4包括第二导电连接部13,所述第二导电连接部13嵌设于所述安装板2上,且所述第二导电连接部13伸入所述第二弧形槽7内的部位上开设有用于连接第二电源线的第二连接孔15,让第二电源线的端头与第二连接孔15进行连接,从而分别通过第一电源线对第一电刷3进行导电,让第二电源线对第二电刷4进行导电,保证第一电刷3与第二电刷4的导电隔离,避免导通的情况。Specifically, the
为了适应于对自动压线工装18进行定位,在卡槽结构5上设有位于所述第一卡槽51一侧的第一台阶结构16,以及位于第二卡槽52一侧的第二台阶结构,从而实现工装移动到位后的初始定位,保证第一电源线压入第一卡槽51,第二电源线压入第二卡槽52。In order to adapt to the positioning of the automatic crimping
提高第一电源线、第二电源线压入的自动压线工装18具体在使用时安装在压线设备上,通过气缸作为动力进行驱动;具体的,自动压线工装18包括分别对应第一卡线槽8第一压入装置以及对应第二卡线槽9的第二压入装置,由于第一卡线槽8与第二卡线槽9具体的差别在于第一弧形槽6与第二弧形槽7的弧度不懂,由此,可以让第一压入装置与第二压入装置的整体构成结构相同,具体的,如图6、图7所示,第一所述第一压入装置与所述第二压入装置均包括第一定位块181以及第二定位块182,所述第一定位块181与所述第二定位块182围合形成匹配所述第一卡线槽8、所述第二卡线槽9对应的铺线槽183,根据不同弧度可以对铺线槽183的弧度进行适应性改变,从而在压入前通过铺线槽183进行定位;同时,在所述第二定位块182上开设有连通所述铺线槽183的滑槽184,所述滑槽184内滑动安装有推动块185,所述推动块185上设有与所述铺线槽183的形状相同的压入块186,具体压入块186可以连接到压线设备中的气缸上,在压入块186被压下后能够推动对应位置的第一电源线压入到第一卡线槽8内,对应位置的第二电源线压入到第二卡线槽9内,从而完成自动压线过程,并且能够保证在卡槽结构5位置处的第一电源线与第二电源线保持平行间隔设置。The automatic crimping
在本实用新型的描述中,需要理解的是,指示方位或位置关系的术语为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the utility model, it should be understood that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying the Means that a device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise clearly specified and limited, the terms "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connection, or integration; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "inner" and "outer" are based on The orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the product of the utility model is used, is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying the device or element referred to Must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the spirit and scope of the technical solutions of the utility model shall be covered by the scope of the claims of the utility model.
虽然对本实用新型的描述是结合以上具体实施例进行的,但是,熟悉本技术领域的人员能够根据上述的内容进行许多替换、修改和变化、是显而易见的。因此,所有这样的替代、改进和变化都包括在附后的权利要求的精神和范围内。Although the description of the utility model is performed in conjunction with the above specific embodiments, it is obvious that those skilled in the art can make many substitutions, modifications and changes based on the above contents. Accordingly, all such alternatives, modifications and changes are intended to be included within the spirit and scope of the appended claims.
Claims (8)
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