CN219164401U - Quick maintenance platform for generator stator - Google Patents

Quick maintenance platform for generator stator Download PDF

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Publication number
CN219164401U
CN219164401U CN202223510750.2U CN202223510750U CN219164401U CN 219164401 U CN219164401 U CN 219164401U CN 202223510750 U CN202223510750 U CN 202223510750U CN 219164401 U CN219164401 U CN 219164401U
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pedal
generator stator
ring structure
outer diameter
rods
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陈明辉
张军
陈国勤
梁伟宏
李斗
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Sinohydro Bureau 14 Co Ltd
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Sinohydro Bureau 14 Co Ltd
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Abstract

本实用新型公开了一种发电机定子快速检修平台,包括:立杆、内径横杆、外径横杆、踏板横杆、踏板、横梁、登高梯,若干所述立杆、内径横杆、外径横杆、踏板横杆组成一个中空圆柱体框架结构,若干踏板横杆之间设置有踏板,立杆上设置有横梁,横梁与登高梯相连;还包括:连接盘、搭钩、立杆调节座,所述连接盘分别与立杆、内径横杆、外径横杆、踏板横杆相连,所述搭钩分别与踏板横杆和踏板相连,所述立杆调节座与立杆底端相连。本实用新型的一种发电机定子快速检修平台结构简单,装拆方便,适应性强,能有效提升发电机定子检修效率。

Figure 202223510750

The utility model discloses a quick maintenance platform for a generator stator, which comprises: a vertical pole, an inner diameter crossbar, an outer diameter crossbar, a pedal crossbar, a pedal, a crossbeam, a climbing ladder, a plurality of said vertical poles, an inner diameter crossbar, an outer diameter crossbar, Diameter crossbars and pedal crossbars form a hollow cylindrical frame structure. Pedals are set between several pedal crossbars, and crossbeams are arranged on the vertical poles. seat, the connecting plate is connected with the vertical bar, the inner diameter horizontal bar, the outer diameter horizontal bar, and the pedal horizontal bar respectively, the said hook is connected with the pedal horizontal bar and the pedal respectively, and the vertical rod adjustment seat is connected with the bottom end of the vertical rod . The generator stator quick maintenance platform of the utility model has the advantages of simple structure, convenient assembly and disassembly, strong adaptability, and can effectively improve the maintenance efficiency of the generator stator.

Figure 202223510750

Description

一种发电机定子快速检修平台A generator stator quick maintenance platform

技术领域technical field

本实用新型属于发电机维修技术领域,具体涉及一种发电机定子快速检修平台。The utility model belongs to the technical field of generator maintenance, in particular to a quick maintenance platform for generator stators.

背景技术Background technique

发电机的有机材料(如线棒主绝缘、槽楔和楔下材料等)由于热老化逐渐收缩,使原本已紧固的定子槽楔逐渐发空,严重时导致槽楔松动,大修期间需要在发电机定子内部搭设检修平台,对定子整体检査槽楔松紧度,对存在松动、发空的槽楔进行局部更换;大型立式水轮发电机组的定子直径大、高度较高,检修人员需要在定子机坑内布设多层环形平台,进行相关的检修作业;目前水电站使用的检修平台一般采用的是扣件式钢管脚手搭建形成,需要在定子机坑内进行搭设,不仅搭设过程耗时、耗力,在定子机坑里面搭设也存在一定的风险性,而且扣件式钢管脚手搭建形成的平台整体稳定性差,不能整体吊装,每检修一台立式水轮发电机组便需要搭建、拆除一次,劳动强度大,工作效率低下。The organic materials of the generator (such as the main insulation of the wire rod, the slot wedge and the material under the wedge, etc.) gradually shrink due to thermal aging, which makes the originally fastened stator wedge gradually empty, and in severe cases, the slot wedge becomes loose. A maintenance platform is set up inside the stator of the generator to check the tightness of the slot wedges on the stator as a whole, and replace the loose and empty slot wedges locally; the stator of large vertical hydro-generator sets has a large diameter and a high height, and maintenance personnel need to A multi-layer annular platform is arranged in the stator machine pit to carry out related maintenance operations; currently, the maintenance platforms used in hydropower stations are generally formed by fastener-type steel pipe scaffolding, which needs to be erected in the stator machine pit, which is not only time-consuming and consuming There is also a certain risk in erecting in the stator machine pit, and the overall stability of the platform formed by the fastener-type steel pipe scaffolding is poor, and it cannot be hoisted as a whole. Every time a vertical hydro-generator unit is overhauled, it needs to be erected and dismantled once. , high labor intensity and low work efficiency.

发明内容Contents of the invention

本实用新型要解决的技术问题是提供一种结构简单,装拆方便,适应性好的发电机定子快速检修平台。The technical problem to be solved by the utility model is to provide a generator stator quick maintenance platform with simple structure, convenient assembly and disassembly, and good adaptability.

本实用新型的技术方案为:一种发电机定子快速检修平台,包括:立杆、内径横杆、外径横杆、踏板横杆、踏板、横梁、登高梯,若干所述内径横杆连接组成圆环形的内环结构,若干所述外径横杆连接组成圆环形的外环结构,所述内径横杆与外径横杆互相平行,若干所述立杆分别与内环结构和外环结构垂直固定连接,所述内环结构和外环结构之间设置有若干踏板横杆,所述若干踏板横杆之间设置有踏板,所述内环结构上的立杆上设置有横梁,所述横梁与登高梯固定连接;还包括:连接盘、搭钩、立杆调节座,所述连接盘分别与立杆、内径横杆、外径横杆、踏板横杆相连,所述搭钩分别与踏板横杆和踏板相连,所述立杆调节座与立杆底端相连。The technical solution of the utility model is: a generator stator quick maintenance platform, including: vertical rod, inner diameter cross bar, outer diameter cross bar, pedal cross bar, pedal, cross beam, climbing ladder, and several inner diameter cross bars are connected. A ring-shaped inner ring structure, a number of said outer diameter crossbars are connected to form a circular outer ring structure, said inner diameter crossbars and outer diameter crossbars are parallel to each other, and several said vertical bars are respectively connected to the inner ring structure and the outer ring structure. The ring structure is vertically fixedly connected, a number of pedal crossbars are arranged between the inner ring structure and the outer ring structure, pedals are arranged between the several pedal crossbars, and crossbeams are arranged on the vertical rods of the inner ring structure, The crossbeam is fixedly connected with the climbing ladder; it also includes: a connection plate, a hook, and a pole adjustment seat, the connection plate is connected with the vertical pole, the inner diameter crossbar, the outer diameter crossbar, and the pedal crossbar respectively, and the hook They are respectively connected with the pedal cross bar and the pedal, and the vertical rod adjustment seat is connected with the bottom end of the vertical rod.

进一步地,所述连接盘为圆环形结构,所述连接盘上设置有若干销孔,所述内径横杆、外径横杆、踏板横杆的端头设置有耳环,所述内径横杆、外径横杆、踏板横杆通过螺栓穿过耳环和销孔与连接盘相连,所述立杆1穿过连接盘11。Further, the connection plate is a circular structure, and several pin holes are arranged on the connection plate, and the ends of the inner diameter cross bar, the outer diameter cross bar and the pedal cross bar are provided with earrings, and the inner diameter cross bar , the outer diameter cross bar, and the pedal cross bar pass through the earrings and pin holes to be connected with the connection plate through bolts, and the vertical rod 1 passes through the connection plate 11.

进一步地,所述搭钩为C形结构,所述搭钩的两端分别与相邻的踏板固定连接,所述搭钩的凹槽与踏板横杆配合连接。Further, the hook is a C-shaped structure, the two ends of the hook are respectively fixedly connected with the adjacent pedals, and the groove of the hook is connected with the pedal crossbar.

进一步地,所述立杆调节座包括:支撑板、丝杆、调节环、凸耳,所述支撑板与丝杆的一端垂直固定连接,所述丝杆的另一端插入到立杆内,所述调节环与丝杆螺纹连接,所述调节环上设置有两个凸耳。Further, the vertical rod adjustment seat includes: a support plate, a screw rod, an adjustment ring, and a lug, the support plate is vertically and fixedly connected to one end of the screw rod, and the other end of the screw rod is inserted into the vertical rod, so that The adjusting ring is threadedly connected with the screw rod, and two lugs are arranged on the adjusting ring.

更进一步地,所述调节环顶部设置有凹槽。Furthermore, a groove is provided on the top of the adjusting ring.

本实用新型的有益效果:本实用新型的一种发电机定子快速检修平台通过使用连接盘配和耳环和螺栓将内径横杆、外径横杆、踏板横杆连接起来,相较于传统的使用扣件式钢管脚手架搭设法,所述检修平台上的踏板的高度位置能通过连接盘灵活调整,连接盘配和耳环及螺栓的连接固定方式相较于扣件式钢管脚手架搭设法也更为稳固,装拆也十分方便;通过在立杆底部设置可升降的立杆调节座使得所述检修平台能更好的适应复杂施工环境,例如崎岖不平的路面,从而为检修工作提供一个稳定的支撑平台,提升了施工安全性;总之,本实用新型的一种发电机定子快速检修平台结构简单,装拆方便,适应性强,能有效提升发电机定子检修效率。Beneficial effects of the utility model: a generator stator quick maintenance platform of the utility model connects the inner diameter cross bar, the outer diameter cross bar, and the pedal cross bar by using the connecting plate, earrings and bolts, compared with the traditional use Fastener-type steel pipe scaffolding method, the height position of the pedal on the maintenance platform can be flexibly adjusted through the connecting plate, and the connection and fixing method of the connecting plate and earrings and bolts is also more stable than the fastener-type steel pipe scaffolding method , It is also very convenient to assemble and disassemble; the maintenance platform can better adapt to complex construction environments, such as rough roads, by setting a liftable pole adjustment seat at the bottom of the pole, thus providing a stable support platform for maintenance work , improving the construction safety; in a word, a generator stator quick maintenance platform of the utility model has simple structure, convenient assembly and disassembly, strong adaptability, and can effectively improve the efficiency of generator stator maintenance.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art Generally speaking, other drawings can also be obtained based on these drawings on the premise of not paying creative work.

图1是本实用新型的一种发电机定子快速检修平台的立体结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of a quick maintenance platform for a generator stator of the utility model.

图2是图1的A处的放大示意图。FIG. 2 is an enlarged schematic view of A in FIG. 1 .

图3是本实用新型的一种发电机定子快速检修平台的内环、外环结构部件的结构示意图。Fig. 3 is a structural schematic diagram of inner ring and outer ring structural components of a generator stator quick maintenance platform of the present invention.

图4是本实用新型的一种发电机定子快速检修平台的立杆调节座的结构示意图。Fig. 4 is a structural schematic diagram of a pole adjustment seat of a generator stator quick maintenance platform of the present invention.

图中:1-立杆,11-连接盘,12-横梁,13-登高梯,2-内径横杆,3-外径横杆,4-踏板横杆,5-踏板,51-搭钩,6-立杆调节座,61-支撑板,62-丝杆,63-调节环,64-凸耳。In the figure: 1-pole, 11-connecting plate, 12-beam, 13-climbing ladder, 2-inner diameter crossbar, 3-outer diameter crossbar, 4-pedal crossbar, 5-pedal, 51-hook, 6-pole adjusting seat, 61-support plate, 62-screw mandrel, 63-adjusting ring, 64-lug.

具体实施方式Detailed ways

在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present utility model, it should also be noted that, unless otherwise clearly stipulated and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, Or integrally connected; it can be mechanically connected, can be directly connected, can also be indirectly connected through an intermediary, and can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

如图1-4所示,一种发电机定子快速检修平台,包括:立杆1、内径横杆2、外径横杆3、踏板横杆4、踏板5、横梁12、登高梯13,若干所述内径横杆2连接组成圆环形的内环结构,若干所述外径横杆3连接组成圆环形的外环结构,所述内径横杆2与外径横杆3互相平行,若干所述立杆1分别与内环结构和外环结构垂直固定连接,所述内环结构和外环结构之间设置有若干踏板横杆4,所述若干踏板横杆4之间设置有踏板5,所述内环结构上的立杆1上设置有横梁12,所述横梁12与登高梯13固定连接;其特征在于,还包括:连接盘11、搭钩51、立杆调节座6,所述连接盘11分别与立杆1、内径横杆2、外径横杆3、踏板横杆4相连,所述搭钩51分别与踏板横杆4和踏板5相连,所述立杆调节座6与立杆1底端相连。As shown in Figure 1-4, a generator stator quick maintenance platform, including: vertical pole 1, inner diameter crossbar 2, outer diameter crossbar 3, pedal crossbar 4, pedal 5, crossbeam 12, climbing ladder 13, several The inner diameter crossbar 2 is connected to form an annular inner ring structure, and several outer diameter crossbars 3 are connected to form an annular outer ring structure. The inner diameter crossbar 2 and the outer diameter crossbar 3 are parallel to each other, and several The vertical rods 1 are vertically and fixedly connected to the inner ring structure and the outer ring structure respectively, a plurality of pedal cross bars 4 are arranged between the inner ring structure and the outer ring structure, and pedals 5 are arranged between the plurality of pedal cross bars 4 , the vertical rod 1 on the inner ring structure is provided with a crossbeam 12, and the crossbeam 12 is fixedly connected with the climbing ladder 13; it is characterized in that it also includes: a connecting plate 11, a clasp 51, a vertical rod adjustment seat 6, the The connection plate 11 is respectively connected with the vertical bar 1, the inner diameter cross bar 2, the outer diameter cross bar 3, and the pedal cross bar 4, and the said hook 51 is connected with the pedal cross bar 4 and the pedal 5 respectively, and the vertical bar adjustment seat 6 Connect with the bottom of the pole 1.

优选的,所述连接盘11为圆环形结构,所述连接盘11上设置有若干销孔,所述内径横杆2、外径横杆3、踏板横杆4的端头设置有耳环,所述内径横杆2、外径横杆3、踏板横杆4通过螺栓穿过耳环和销孔与连接盘11相连,所述立杆1穿过连接盘11。Preferably, the connecting plate 11 is a ring structure, and several pin holes are arranged on the connecting plate 11, and the ends of the inner diameter cross bar 2, the outer diameter cross bar 3, and the pedal cross bar 4 are provided with earrings, The inner diameter cross bar 2 , the outer diameter cross bar 3 , and the pedal cross bar 4 are connected to the connecting plate 11 through bolts passing through earrings and pin holes, and the vertical rod 1 passes through the connecting plate 11 .

优选的,所述搭钩51为C形结构,所述搭钩51的两端分别与相邻的踏板5固定连接,所述搭钩51的凹槽与踏板横杆4配合连接。Preferably, the clasp 51 is a C-shaped structure, the two ends of the clasp 51 are respectively fixedly connected with the adjacent pedals 5 , and the groove of the clasp 51 is matched with the pedal crossbar 4 .

优选的,所述立杆调节座6包括:支撑板61、丝杆62、调节环63、凸耳64,所述支撑板61与丝杆62的一端垂直固定连接,所述丝杆62的另一端插入到立杆1内,所述调节环63与丝杆62螺纹连接,所述调节环63上设置有两个凸耳64。Preferably, the vertical rod adjustment seat 6 includes: a support plate 61, a screw rod 62, an adjustment ring 63, and a lug 64, the support plate 61 is vertically fixedly connected to one end of the screw rod 62, and the other end of the screw rod 62 One end is inserted into the vertical rod 1 , the adjusting ring 63 is screwed to the screw rod 62 , and two lugs 64 are arranged on the adjusting ring 63 .

更优选的,所述调节环63顶部设置有凹槽。More preferably, a groove is provided on the top of the adjustment ring 63 .

使用时,先在发电机定子外围的检修场地将所述检修平台搭设完成,搭设完成后利用厂房的行车将所述检修平台吊入发电机定子机坑,所述检修平台固定稳固后即可开始发电机定子的检修工作。When in use, first set up the maintenance platform at the maintenance site on the periphery of the generator stator, and then hoist the maintenance platform into the machine pit of the generator stator by using the crane of the factory building after the erection is completed, and start after the maintenance platform is fixed firmly. Overhaul work on generator stator.

上面结合附图对本实用新型的实施方式进行了详细说明,但本实用新型并不限于上述实施方式,在本领域的技术人员所具备的知识范围内,还可以对其作出种种变化。The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the scope of knowledge of those skilled in the art.

Claims (5)

1. A generator stator rapid maintenance platform comprising: the novel pedal structure comprises upright rods (1), inner diameter cross rods (2), outer diameter cross rods (3), pedal cross rods (4), pedals (5), cross beams (12) and climbing ladders (13), wherein a plurality of inner diameter cross rods (2) are connected to form a circular inner ring structure, a plurality of outer diameter cross rods (3) are connected to form a circular outer ring structure, the inner diameter cross rods (2) are parallel to the outer diameter cross rods (3), a plurality of upright rods (1) are respectively and fixedly connected with the inner ring structure and the outer ring structure vertically, a plurality of pedal cross rods (4) are arranged between the inner ring structure and the outer ring structure, pedals (5) are arranged between the pedal cross rods (4), and the cross beams (12) are arranged on the upright rods (1) on the inner ring structure and fixedly connected with the climbing ladders (13); characterized by further comprising: connection pad (11), hook (51), pole setting regulation seat (6), connection pad (11) link to each other with pole setting (1), internal diameter horizontal pole (2), external diameter horizontal pole (3), footboard horizontal pole (4) respectively, hook (51) link to each other with footboard horizontal pole (4) and footboard (5) respectively, pole setting regulation seat (6) link to each other with pole setting (1) bottom.
2. The quick overhaul platform for the generator stator according to claim 1, wherein the connecting disc (11) is of a circular structure, a plurality of pin holes are formed in the connecting disc (11), earrings are arranged at the ends of the inner diameter cross rod (2), the outer diameter cross rod (3) and the pedal cross rod (4), the inner diameter cross rod (2), the outer diameter cross rod (3) and the pedal cross rod (4) penetrate through the earrings and the pin holes through bolts to be connected with the connecting disc (11), and the upright rod (1) penetrates through the connecting disc (11).
3. The quick overhaul platform for the generator stator according to claim 1, wherein the hooks (51) are of a C-shaped structure, two ends of each hook (51) are fixedly connected with adjacent pedals (5) respectively, and grooves of the hooks (51) are connected with the pedal cross bars (4) in a matched mode.
4. A generator stator quick service platform according to claim 1, characterized in that said upright adjustment seat (6) comprises: backup pad (61), lead screw (62), adjusting ring (63), lug (64), backup pad (61) and the one end vertical fixation of lead screw (62), in pole setting (1) are inserted to the other end of lead screw (62), adjusting ring (63) and lead screw (62) threaded connection, be provided with two lugs (64) on adjusting ring (63).
5. A generator stator quick service platform according to claim 4, characterized in that the top of the adjusting ring (63) is provided with grooves.
CN202223510750.2U 2022-12-28 2022-12-28 Quick maintenance platform for generator stator Active CN219164401U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118971519A (en) * 2024-08-09 2024-11-15 安徽金寨抽水蓄能有限公司 Stator overhauls platform

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118971519A (en) * 2024-08-09 2024-11-15 安徽金寨抽水蓄能有限公司 Stator overhauls platform
CN118971519B (en) * 2024-08-09 2025-09-09 安徽金寨抽水蓄能有限公司 Stator overhauls platform

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EE01 Entry into force of recordation of patent licensing contract
EE01 Entry into force of recordation of patent licensing contract

Assignee: MANWAN HYDROPOWER PLANT, HUANENG LANCANG RIVER HYDROPOWER CO.,LTD.

Assignor: SINOHYDRO BUREAU 14 Co.,Ltd.

Contract record no.: X2025980022587

Denomination of utility model: A quick maintenance platform for a generator stator

Granted publication date: 20230609

License type: Common License

Record date: 20250916