CN219155837U - Automatic EVA of photovoltaic module lays equipment - Google Patents
Automatic EVA of photovoltaic module lays equipment Download PDFInfo
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- CN219155837U CN219155837U CN202121039443.3U CN202121039443U CN219155837U CN 219155837 U CN219155837 U CN 219155837U CN 202121039443 U CN202121039443 U CN 202121039443U CN 219155837 U CN219155837 U CN 219155837U
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- 230000007246 mechanism Effects 0.000 claims abstract description 59
- 230000007480 spreading Effects 0.000 claims abstract description 36
- 238000003892 spreading Methods 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 33
- 238000005520 cutting process Methods 0.000 claims abstract description 21
- 238000003825 pressing Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000007667 floating Methods 0.000 claims description 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses an automatic EVA of photovoltaic module lays equipment, include: lay the mesa, set up in the EVA loading attachment of laying the mesa both sides, erect and lay EVA spreading device and EVA translation device of mesa top, EVA loading attachment be used for with EVA material transfer extremely EVA spreading device, it includes material loading physiosis axle, EVA straining device, first material loading deviation correcting mechanism and EVA feeding mechanism, EVA spreading device is including automatic cutting mechanism and EVA spreading mechanism that is used for cutting the EVA material, EVA translation device is used for adsorbing the EVA material after cutting on the mesa of will laying and carries to on the accompanying tooling board. The utility model provides an automatic EVA of photovoltaic module lays equipment has guaranteed to lay the precision, also reduces simultaneously because of unable correction need the manual intervention lead to stop line influence the extravagant problem of productivity.
Description
Technical Field
The utility model relates to a technical field of photovoltaic module production line equipment especially relates to an automatic EVA of photovoltaic module lays equipment.
Background
Along with the wider and wider application of solar power generation, the demand of the photovoltaic module is larger and larger, various new technologies are continuously appeared in order to improve the productivity and the equipment cost of the solar photovoltaic module, and EVA laying is an important process of an automatic production line of the photovoltaic module, and has obvious influence on the energy production of the production line.
Disclosure of Invention
The utility model aims to solve the technical problem that a photovoltaic module automatic EVA equipment of laying is provided, has guaranteed to lay the precision, also reduces simultaneously because of unable correction needs the manual intervention to lead to stop the line, has avoided the extravagant problem of productivity.
In order to solve the technical problems, the utility model adopts a technical proposal that: the utility model provides an automatic EVA of photovoltaic module lays equipment, include: lay the mesa, set up in the EVA loading attachment of laying the mesa both sides, erect EVA spreading device and EVA translation device of laying the mesa top, EVA loading attachment is used for with EVA material transfer extremely EVA spreading device, it includes material loading physiosis axle, EVA straining device, first material loading mechanism and EVA feeding mechanism that rectifies, EVA spreading device is including the automatic mechanism and the EVA spreading mechanism of cutting EVA material of being used for, EVA translation device is used for adsorbing the transport to the accompanying tooling board with the EVA material that is used for cutting on the mesa after cutting.
In a preferred embodiment of the present utility model, the feeding balloon shaft is disposed on the EVA internal deviation rectifying frame and connected to the output shaft of the motor reducer through a coupling, and the EVA tensioning mechanism includes a rotating arm hinged to the EVA internal deviation rectifying frame and a tensioning rotating shaft.
In a preferred embodiment of the present utility model, the first feeding deviation rectifying mechanism includes a deviation rectifying sensor, a deviation rectifying controller, a deviation rectifying actuator and a deviation rectifying track, the head of the deviation rectifying actuator is connected with the EVA internal deviation rectifying frame, the tail is connected with the EVA external fixation frame, the EVA internal deviation rectifying frame is slidably connected with the EVA external fixation frame, and the actuator is used for pushing the EVA internal deviation rectifying frame to reciprocate along the deviation rectifying track.
In a preferred embodiment of the present utility model, the EVA feeding mechanism includes: the automatic feeding device comprises a shifting motor, an upper feeding chuck, a lower feeding chuck, a feeding chuck cylinder and a feeding cylinder which are arranged on a sliding block plate, wherein the sliding block plate is in sliding connection with an EVA external fixing frame through a feeding sliding rail, the output end of the shifting motor is connected with the lower end of a swing arm, the swing arm is fixedly connected with the lower feeding chuck and can perform corner shifting around a first axis, the upper feeding chuck is arranged on the output end of the feeding chuck cylinder and is arranged on the sliding block plate through a second axis, and the feeding cylinder is used for pushing an EVA feeding mechanism to reciprocate along the feeding sliding rail.
In a preferred embodiment of the present utility model, the automatic dicing mechanism includes a blade holder, a platen cylinder disposed on two sides of the blade holder, a platen disposed at an output end of the platen cylinder, a blade servo motor, and a dicing blade connected to the blade servo motor in a driving manner, wherein the blade servo motor drives the dicing blade to reciprocate along a blade guide rail to complete the dicing operation.
In a preferred embodiment of the present utility model, the pressing plates are provided with pressing rubber pads at both sides thereof.
In a preferred embodiment of the present utility model, the EVA spreading mechanism comprises spreading guide rails disposed on two sides of the spreading table, and a chuck mounting rack slidably connected to the spreading guide rails, wherein a plurality of spreading chucks are symmetrically disposed on two sides of the chuck mounting rack, and the spreading chucks are driven to lift by an auxiliary material chuck cylinder.
In a preferred embodiment of the present utility model, a second deviation rectifying mechanism is disposed below the laying table, and the second deviation rectifying mechanism is disposed below the laying table and distributed around the rotating pivot.
In a preferred embodiment of the present utility model, the EVA translation device includes an EVA translation driving mechanism and an EVA sucker disposed below the EVA translation driving mechanism, a vacuum fan is disposed above the EVA sucker, and the vacuum fan is connected with the EVA sucker through a vacuum connector.
In a preferred embodiment of the present utility model, the EVA translational driving mechanism includes an EVA servo motor, a driving shaft, a sucker translational guide rail disposed on two sides of the driving shaft, a first sucker connecting plate slidably disposed below the sucker translational guide rail, a second sucker connecting plate slidably disposed on the first sucker connecting plate, and a sucker lifting cylinder disposed on the second sucker connecting plate, where the second sucker connecting plate is fixedly connected with the EVA sucker.
The beneficial effects of the utility model are that: compared with the original EVA laying equipment, the utility model discloses an EVA material loading and spreading device is a reserve, and loading attachment both sides symmetrical arrangement need not to shut down when one of them loading attachment needs to change the material book, reduces the productivity extravagant, lays the chuck and can use on both sides, effectively improves and lays efficiency, improves the productivity, and whole EVA laying equipment compact structure, area is less, can adapt to the EVA of different component sizes and lay.
Drawings
For a clearer description of the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the description below are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art, wherein:
FIG. 1 is a plan view of an automatic EVA laying device for a photovoltaic module according to the present utility model;
FIG. 2 is an axial view of an EVA feeding device in the present utility model;
FIG. 3 is an axial view of an EVA feeding device in the present utility model;
FIG. 4 is a side view of the EVA feeding device in the present utility model;
FIG. 5 is a schematic view of a combination of an EVA paving apparatus and an EVA translational apparatus according to the present disclosure;
FIG. 6 is an axial view of the automatic scoring mechanism of the present utility model;
FIG. 7 is an axial view of the automatic scoring mechanism of the present utility model;
FIG. 8 is an axial view of the EVA laying mechanism of the present utility model;
fig. 9 is a bottom isometric view of a second deviation rectifying mechanism of the paving table of the present utility model.
Detailed Description
The technical solutions of the present embodiments will be clearly and completely described below, and it is obvious that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, based on the embodiments herein, which would be apparent to one of ordinary skill in the art without making any inventive effort, are within the scope of the present utility model.
Referring to fig. 1, the embodiment of the utility model discloses an automatic EVA paving equipment of photovoltaic module, including: lay mesa 33, set up in the EVA loading attachment 34 of laying mesa both sides, erect and arrange EVA spreading attachment 37 and EVA translation device 38 of laying the mesa top, EVA loading attachment is used for with EVA material transfer extremely EVA spreading attachment, EVA spreading attachment is including being used for cutting EVA material's automatic cutting mechanism and EVA spreading mechanism, EVA translation device is used for adsorbing the EVA material after cutting on the mesa of laying and carries to on the accompanying tooling board 40.
Referring to fig. 2-4, in this example, a spare EVA feeding device is provided, and normally two sets of feeding devices are used in a left-right round, where one of the feeding devices is ready for feeding when performing the paving operation. Need not whole line when needs change the material reel and wait, effectively reduce whole line productivity extravagant, concrete, EVA loading attachment includes material loading physiosis axle 341, EVA straining device, first material loading mechanism and EVA feeding mechanism of rectifying, wherein, the material loading physiosis axle sets up in the EVA in rectifying frame 342 and is connected with the output shaft of motor reducer 344 through shaft coupling 343, EVA straining device is including articulating swinging boom 345 and tensioning pivot 346 in the EVA in rectifying the frame, concrete, the tensioning pivot produces the tensioning force by the dead weight, the pivot angle change that the buffering produced, read the corner position by the caliber of shifting in order to control feeding motor speed.
Specifically, the first feeding deviation rectifying mechanism comprises a deviation rectifying sensor 347, a deviation rectifying controller 348, a deviation rectifying actuator 349 and a deviation rectifying track 340, the head part of the deviation rectifying actuator is connected with the EVA inner deviation rectifying rack, the tail part of the deviation rectifying actuator is connected with the EVA outer fixing rack 350, the EVA inner deviation rectifying rack is mounted on the deviation rectifying track on the lower surface of the EVA outer fixing rack and can move left and right along the deviation rectifying track, the actuator is used for pushing the EVA inner deviation rectifying rack to move left and right along the deviation rectifying track, the deviation rectifying sensor is placed on the edge of the EVA material, the deviation rectifying sensor reads the position offset of the edge and then sends an instruction to the deviation rectifying actuator through the deviation rectifying controller, and the deviation rectifying actuator pushes the EVA inner deviation rectifying rack to move along the deviation rectifying track, so that the edge of the EVA material is kept at a constant position.
EVA feeding mechanism includes: the feeding device comprises a shifting motor 352, a feeding upper chuck 353, a feeding lower chuck 354, a feeding chuck cylinder 355 and a feeding cylinder 356 which are arranged on a sliding block plate 351, wherein the sliding block plate is in sliding connection with an EVA fixed outer frame through a feeding sliding rail 363, the output end of the shifting motor is in floating connection with the lower end of a swing arm 357, the upper end of the swing arm is fixedly connected with the feeding lower chuck and is shifted around a first axle center 358 corner, the feeding chuck cylinder pushes the feeding upper chuck to open or close along a second axle center 359 and the feeding lower chuck, the feeding cylinder is used for pushing an EVA feeding mechanism to reciprocate along the feeding sliding rail, during normal feeding, the feeding chuck cylinder pushes the feeding lower chuck to accurately stay at three different positions of a slicing position, a material receiving position and a feeding position through the shifting motor, during feeding, the feeding chuck cylinder drives the feeding upper chuck and the feeding lower chuck to open or close to clamp EVA materials, the feeding chuck pushes the whole EVA feeding mechanism to move towards the direction of the automatic cutting mechanism on the feeding sliding rail, the feeding chuck is in power mode, the feeding chuck cylinder is distributed uniformly by multiple chucks, the clamping chuck is guaranteed to be in a large saw-tooth shape, and the clamping chuck is staggered with the paving chuck.
It should be noted that, the EVA loading attachment adds middle wrinkling elimination device, wrinkling elimination device includes pay-off lower roll 360, the lift cylinder 361 that drives pay-off lower roll and helix rubber roll 362 that goes up and down, and the pay-off lower roll is walked around from the top during EVA pay-off, lifts the cylinder and withdraws, and helix rubber roll relies on the dead weight to press on EVA material surface, is provided with the spiral slot of positive and negative direction on the helix rubber roll, produces the pulling force to both sides when the pay-off is rotatory, effectively reduces the middle wrinkling problem that the EVA material in-process leads to because tension variation.
Referring to fig. 5-7, the automatic dicing mechanism 371 includes a blade frame 371.1, a platen cylinder 371.2 disposed at two sides of the blade frame, a platen 371.3 disposed at an output end of the platen cylinder, a blade servo motor 371.4, and a dicing blade 371.5, wherein the blade servo motor drives the dicing blade to reciprocate along a blade guide rail 371.6 to complete a dicing operation, and pressing rubber pads 371.7 are disposed at two sides of the platen, and the platen cylinder pushes down the platen during dicing, so that the pressing rubber pads at two sides of the dicing blade compress VEA material, thereby effectively ensuring EVA dicing quality. The servo motor is used as cutting power, the cutting blade is driven to reciprocate along the blade guide rail through the belt, and the cutting blade can be stopped at different cutting positions so as to adapt to EVA slices with different width sizes.
Referring to fig. 8, the EVA spreading mechanism 372 includes spreading guide tracks 372.1 disposed on two sides of a spreading table, the spreading chuck mechanism moves along the spreading guide tracks, chuck mounting frames 372.2 are fixed on the sliding blocks, two sides of the chuck mounting frames are symmetrically provided with a plurality of spreading chucks 372.3, the spreading chucks are driven to lift by spreading chuck cylinders 372.4, the spreading chucks adopt spreading chuck cylinders as clamping power, multiple chucks are symmetrically arranged, the clamping force is uniformly distributed, the chucks are in a large zigzag shape and are staggered with feeding chucks, and two sides of the spreading chucks are matched with the EVA feeding device. The VA spreading mechanism moves back and forth along the spreading guide rails on two sides, and takes a servo motor as a power driving device.
Referring to fig. 9, a second deviation rectifying mechanism is disposed below the laying table, the second deviation rectifying mechanism is a rotation pivot 331 disposed below the laying table and a floating pivot 332 distributed around the rotation pivot, the rotation pivot at the middle position is fixed to provide rotation motion, four surrounding pivots are floating pivots, one of the four surrounding pivots is a power pivot 333, a servo motor is disposed to provide rotation power, two photoelectric switches outside the EVA sucker measure deviation angle and deviation, the servo motor pushes the laying table to rotate around the rotation pivot to rectify the deviation angle, and the deviation in the EVA width direction is rectified by the sucker translation mechanism, so as to ensure that the position tolerance of the EVA laid on the component does not exceed the preset range.
Referring to fig. 5, the EVA translation device includes an EVA translation driving mechanism and an EVA sucker 381 disposed below the EVA translation driving mechanism, a vacuum fan 382 is disposed above the EVA sucker, the vacuum fan is connected with the EVA sucker by a vacuum connector 383, and then the electromagnetic valve controls the vacuum and vacuum breaking of the air path and the sucker.
Specifically, the EVA translational driving mechanism comprises an EVA servo motor 384, a transmission shaft 385, a sucker translational guide rail 386 arranged on two sides of the transmission shaft, a first sucker connecting plate 387 arranged below the sucker guide rail, a second sucker connecting plate 388 arranged on the first sucker connecting plate and a sucker lifting cylinder 389 arranged on the second sucker connecting plate, wherein the EVA servo motor is positioned between the translational guide rails, power is output to the sucker translational guide rails on two sides after passing through a speed reducer, the whole EVA translational driving mechanism is driven to reciprocate along the sucker translational guide rails, the sucker translational guide rails on two sides adopt a double-hanger structure, stability and precision requirements of a moving process are guaranteed, the sucker lifting cylinders on two sides are used as ascending and descending power sources, and synchronous gear rack mechanisms are arranged on the sucker lifting guide rails on two sides, so that the action synchronization of the sucker lifting cylinders on two sides is guaranteed.
To sum up, the utility model provides a pair of automatic EVA of photovoltaic module lays equipment has improved the laying precision and the productivity of process are laid to photovoltaic module automatic production line EVA, also reduces simultaneously because of unable correction need the manual intervention lead to stop the extravagant problem of productivity that the line caused, whole EVA lays equipment compact structure, and area is less, can adapt to the EVA of different component sizes and lay.
The foregoing embodiments are merely examples of the present utility model, and are not limited to the scope of the utility model, and all equivalent structures or equivalent processes using the content of the present utility model or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (10)
1. Automatic EVA of photovoltaic module lays equipment, a serial communication port, includes: lay the mesa, set up in the EVA loading attachment of laying the mesa both sides, erect EVA spreading device and EVA translation device of laying the mesa top, EVA loading attachment is used for with EVA material transfer extremely EVA spreading device, it includes material loading physiosis axle, EVA straining device, first material loading mechanism and EVA feeding mechanism that rectifies, EVA spreading device is including the automatic mechanism and the EVA spreading mechanism of cutting EVA material of being used for, EVA translation device is used for adsorbing the transport to the accompanying tooling board with the EVA material that is used for cutting on the mesa after cutting.
2. The automatic EVA laying equipment for the photovoltaic module according to claim 1, wherein the feeding air expansion shaft is arranged on an EVA internal deviation rectifying frame and is connected with an output shaft of a motor reducer through a coupler, and the EVA tensioning mechanism comprises a rotating arm hinged on the EVA internal deviation rectifying frame and a tensioning rotating shaft.
3. The automatic EVA laying device of the photovoltaic module according to claim 1, wherein the first feeding deviation rectifying mechanism comprises a deviation rectifying sensor, a deviation rectifying controller, a deviation rectifying actuator and a deviation rectifying track, the head part of the deviation rectifying actuator is connected with an EVA inner deviation rectifying rack, the tail part of the deviation rectifying actuator is connected with an EVA outer fixing rack, the EVA inner deviation rectifying rack is in sliding connection with the EVA outer fixing rack, and the actuator is used for pushing the EVA inner deviation rectifying rack to reciprocate along the deviation rectifying track.
4. The automatic EVA paving apparatus of a photovoltaic module of claim 1, wherein the EVA feeding mechanism comprises: the automatic feeding device comprises a shifting motor, an upper feeding chuck, a lower feeding chuck, a feeding chuck cylinder and a feeding cylinder which are arranged on a sliding block plate, wherein the sliding block plate is in sliding connection with an EVA external fixing frame through a feeding sliding rail, the output end of the shifting motor is in floating connection with the lower end of a swing arm, the swing arm is fixedly connected with the lower feeding chuck and can perform corner shifting around a first axis, the upper feeding chuck is arranged on the output end of the feeding chuck cylinder and is arranged on the sliding block plate through a second axis, and the feeding cylinder is used for pushing an EVA feeding mechanism to reciprocate along the feeding sliding rail.
5. The automatic EVA laying equipment for the photovoltaic module according to claim 1, wherein the automatic cutting mechanism comprises a blade frame, a pressing plate cylinder arranged on two sides of the blade frame, a pressing plate arranged at the output end of the pressing plate cylinder, a blade servo motor and a cutting blade in transmission connection with the blade servo motor, and the blade servo motor drives the cutting blade to reciprocate along a blade guide rail to finish the cutting operation.
6. The automatic EVA paving apparatus for a photovoltaic module according to claim 5, wherein both sides of the pressing plate are provided with pressing rubber pads.
7. The automatic EVA laying equipment for the photovoltaic modules, according to claim 1, wherein the EVA laying mechanism comprises laying guide rails arranged on two sides of a laying table top, chuck mounting frames are connected to the laying guide rails in a sliding mode, a plurality of laying chucks are symmetrically arranged on two sides of the chuck mounting frames, and the laying chucks are driven to lift by auxiliary material chuck cylinders.
8. The automatic EVA laying equipment for the photovoltaic module according to claim 1, wherein a second deviation rectifying mechanism is arranged below the laying table top, and the second deviation rectifying mechanism is a rotating supporting point arranged below the laying table top and floating supporting points distributed around the rotating supporting point.
9. The automatic EVA laying device of the photovoltaic module according to claim 1, wherein the EVA translation device comprises an EVA translation driving mechanism and an EVA suction cup arranged below the EVA translation driving mechanism, a vacuum fan is arranged above the EVA suction cup, and the vacuum fan is connected with the EVA suction cup through a vacuum joint.
10. The automatic EVA laying device of a photovoltaic module according to claim 1, wherein the EVA translation driving mechanism comprises an EVA servo motor, a transmission shaft, sucker translation guide rails arranged on two sides of the transmission shaft, a first sucker connecting plate arranged below the sucker translation guide rails in a sliding manner, a second sucker connecting plate arranged on the first sucker connecting plate in a sliding manner and a sucker lifting cylinder arranged on the second sucker connecting plate, and the second sucker connecting plate is fixedly connected with the EVA sucker.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2021210169647 | 2021-05-13 | ||
| CN202121016964 | 2021-05-13 |
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| CN219155837U true CN219155837U (en) | 2023-06-09 |
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| CN202121039443.3U Active CN219155837U (en) | 2021-05-13 | 2021-05-14 | Automatic EVA of photovoltaic module lays equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114852749A (en) * | 2021-05-13 | 2022-08-05 | 苏州辰正太阳能设备有限公司 | Automatic EVA of photovoltaic module lays equipment |
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2021
- 2021-05-14 CN CN202121039443.3U patent/CN219155837U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114852749A (en) * | 2021-05-13 | 2022-08-05 | 苏州辰正太阳能设备有限公司 | Automatic EVA of photovoltaic module lays equipment |
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Effective date of registration: 20240613 Address after: 115000 No.95 Xingang street, Xishi District, Yingkou City, Liaoning Province Patentee after: YINGKOU JINCHEN MACHINERY Co.,Ltd. Country or region after: China Address before: No. 271 Bacheng Dongping Road, Kunshan City, Suzhou City, Jiangsu Province, 215300 Patentee before: SUZHOU CHENZHENG SOLAR EQUIPMENT CO.,LTD. Country or region before: China |
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