CN219154823U

CN219154823U - Horizontal taping device for photovoltaic module tool position

Info

Publication number: CN219154823U
Application number: CN202223176254.8U
Authority: CN
Inventors: 衣振洲; 王朋达; 孙超; 李全普; 沈欢; 李强; 邓洁
Original assignee: Lianzhi Dalian Intelligent Technology Co Ltd
Current assignee: Lianzhi Dalian Intelligent Technology Co Ltd
Priority date: 2022-11-29
Filing date: 2022-11-29
Publication date: 2023-06-09
Anticipated expiration: 2032-11-29

Abstract

The utility model belongs to the technical field of photovoltaic devices, and discloses a horizontal taping device for a photovoltaic module tool position. Comprises a main frame component; the whole main frame component and the horizontal surface are inclined, and the inclination angle is corresponding to the clearance angle of a workpiece to be horizontally banded; a machine head moving mechanism is arranged on the main frame assembly through a lifting trolley; the lifting trolley drives the machine head moving mechanism to move up and down on the main frame assembly through the lifting mechanism; the lifting trolley is also provided with a material belt frame assembly and a telescopic material belt guide assembly, three sides of four sides of the material belt frame assembly are provided with a plurality of material belt guide bins, and one side without the material belt guide bins is the side where a workpiece gap is located; the movable material belt bin arranged on the telescopic material belt guide assembly can move in a telescopic manner along the edge where the gap of the workpiece is located. And manual operation is not needed, safety and reliability are realized, and the efficiency is greatly improved.

Description

Horizontal taping device for photovoltaic module tool position

Technical Field

The utility model belongs to the technical field of photovoltaic devices, and relates to a horizontal taping device for a photovoltaic module tool position.

Background

In the automation field of the photovoltaic industry, after the photovoltaic module is manufactured, a plurality of pieces of photovoltaic modules are required to be arranged and banded, and then the photovoltaic modules are packaged in a box, so that the photovoltaic modules are convenient to store and transport. After the assembly of the single component is completed, the single component is obliquely placed on the movable tool. After a plurality of components are placed, the components are horizontally and fixedly banded through a banding machine, then the tools are separated, and the banded components are placed at a subsequent station. Because the components are obliquely arranged, and the tool pivot supporting components are easy to interfere. The traditional mode adopts the manual mode to carry out the banding to this horizontal position. The specific process is that the assembly is pushed to leave the tool supporting point, the material belt ring of the handheld belt punching machine is sleeved, and after the material belt ring is moved to the belt punching position, the handheld belt punching machine is started to finish the belt punching operation. The operation process has more actions, low efficiency and safety risk, and 2 to 3 persons are required to cooperatively operate, so that the manpower resources are greatly wasted.

Disclosure of Invention

The utility model aims to overcome the defects in the background technology, so that the tape-bonding operation can realize industrial automatic production, and really meets the requirements of industrial production on high efficiency and stability, and provides the horizontal tape-bonding device for the tooling position of the photovoltaic module, which solves the problems of tape bonding in the traditional mode, does not need manual operation, is safe and reliable, greatly improves the efficiency, and can reach the industrial scale application level.

The technical scheme adopted for solving the technical problems is as follows: a horizontal taping device for a photovoltaic module tool position comprises a main frame assembly; the whole main frame component and the horizontal surface are inclined, and the inclination angle is corresponding to the clearance angle of a workpiece to be horizontally banded; a machine head moving mechanism is arranged on the main frame assembly through a lifting trolley; the lifting trolley drives the machine head moving mechanism to move up and down on the main frame assembly through the lifting mechanism; the lifting trolley is also provided with a material belt frame assembly and a telescopic material belt guide assembly, three sides of four sides of the material belt frame assembly are provided with a plurality of material belt guide bins, and one side without the material belt guide bins is the side where a workpiece gap is located; the movable material belt bin arranged on the telescopic material belt guide assembly can move in a telescopic manner along the edge where the gap of the workpiece is located.

The main frame assembly comprises a main frame and a lifting trolley, wherein the main frame is obliquely arranged according to the angle of a workpiece, two guide sliding rails are respectively arranged on two sides of the inside of the main frame, the lifting trolley is arranged in the main frame, two sides of the lifting trolley are respectively provided with a side guide wheel and a side guide wheel, the lifting trolley is respectively connected with the guide sliding rails through the side guide wheels and the side guide wheels, and the lifting trolley moves up and down along the guide sliding rails through the side guide wheels and the side guide wheels; the lifting mechanism comprises a lifting motor, the lifting motor is arranged at the top of the main frame, a motor chain wheel is arranged at the front end of the lifting motor, a transmission shaft A is further arranged at the top of the main frame, upper transmission chain wheels are respectively arranged at two ends of the transmission shaft A, a driving chain wheel and a driven chain wheel are further arranged on the transmission shaft A, and the motor chain wheel is connected with the driving chain wheel and the driven chain wheel through a main transmission chain; each upper driving sprocket is connected with a lower driving sprocket through a lifting chain, and the lower driving sprocket is arranged at the bottom of the main frame; the two sides of the lifting trolley are connected with lifting chains on the two sides through chain connecting rods to realize up-and-down movement.

The lifting trolley comprises a lifting trolley main body, wherein the lifting trolley main body comprises a bottom frame, and a machine head sliding rail base is arranged at the center of the bottom frame; the side face of the center of the bottom frame is provided with a machine head moving cylinder base, two ends of the bottom frame are respectively provided with a fixed frame, and the side face of the fixed frame is provided with a side guide wheel and an edge guide wheel; the bottom frame is also provided with a connecting plate for connecting the telescopic material belt guide assembly, and the front of the fixed frame is fixedly connected with the material belt frame assembly.

The machine head moving mechanism comprises a machine head support, a tape-beating machine head is arranged on the machine head support, a machine head sliding rail is arranged at the bottom of the machine head support, and the machine head moving mechanism is connected with the lifting trolley through the machine head sliding rail and a machine head sliding rail base; the machine head moving mechanism is also provided with a fixed plate, the bottom of the fixed plate is provided with a pushing seat, the pushing seat is provided with a through hole, and a cylinder rod of the machine head moving cylinder penetrates through the through hole to drive the pushing seat to move; the machine head moving cylinder is fixed through a machine head moving cylinder base.

The material belt frame assembly comprises a material belt main frame which is of a 'mouth' -shaped structure, a plurality of material belt guide bins are arranged on three sides of the inner side of the material belt main frame, one end of the material belt main frame is connected with a long-distance belt supporting assembly, and a movable material belt bin tugboat is arranged adjacent to the starting end of the material belt guide bin;

each material belt guide bin comprises an aluminum profile bracket and material belt cover plates, wherein the two material belt cover plates are arranged at the upper end and the lower end of the aluminum profile bracket and are fixed on the upper end and the lower end of the aluminum profile bracket through fixing bolts, spring inner pins and reset springs; the cavity between the aluminum profile bracket and the material belt cover plate is used as a material belt guide channel. The spring inner pin is arranged between the reset spring and the fixing bolt, and the front end of the fixing bolt is arranged on the aluminum profile bracket.

The long-distance supporting belt assembly comprises a long-distance supporting belt frame and a guide sliding rail bracket, the guide sliding rail bracket is arranged on the long-distance supporting belt frame, one end of the long-distance supporting belt assembly is arranged on the material belt main frame through the guide sliding rail bracket, the other end of the guide sliding rail bracket is connected with a supporting belt disc sliding block, a supporting belt disc is arranged below the supporting belt disc sliding block, and a supporting belt disc sliding rail is arranged on the supporting belt disc; the guide sliding rail bracket is connected with the supporting belt plate sliding rail through the supporting belt plate sliding block, the front end of the supporting belt plate is provided with a through hole for extending the front end of the supporting belt plate sliding rail, a sliding rail connecting plate is fixedly arranged below the supporting belt plate sliding rail, a supporting belt driving cylinder is arranged on the sliding rail connecting plate, and the number of the supporting belt plate sliding block and the guide sliding rail bracket is correspondingly arranged according to the number of the supporting belt plate sliding rail; the front end of each supporting belt disc sliding rail is provided with a top wheel.

The telescopic material belt guide assembly comprises a square tube beam and a movable material belt bin, the telescopic material belt guide assembly is arranged on the lifting trolley through the square tube beam, a material belt bin sliding rail is arranged on the square tube beam, and the movable material belt bin is connected with the material belt bin sliding rail through a sliding rail sliding block; a speed reducing motor is arranged on one side of the square tube beam, a transmission shaft B is arranged below the square tube beam, the speed reducing motor is connected with one end of the transmission shaft B, a driving synchronous pulley is arranged at the other end of the transmission shaft B, and the driving synchronous pulley is connected with a driven synchronous pulley through a synchronous belt; the synchronous belt is sleeved with a synchronous belt pressing plate which is connected with the movable belt bin through a connecting plate;

the square tube beam is provided with a connecting fixing plate below, the square tube beam is arranged on the lifting trolley through the connecting fixing plate, and the driving synchronous belt wheel and the driven synchronous belt wheel are respectively fixed on the side face of the square tube beam through fixing seats. The driving synchronous pulley and the driven synchronous pulley are arranged on the opposite side of the gear motor.

Each movable material belt bin comprises a structural aluminum profile; the bottom of the structural aluminum profile is fixed on the L-shaped structural angle steel, and a supporting plate is arranged on the side surface of the structural aluminum profile adjacent to the L-shaped structural angle steel; the other side surface and the upper part of the structural aluminum profile are provided with reset hinges, the upper part of the structural aluminum profile is provided with a movable flip, and the movable flip is arranged on the reset hinges; the supporting plate, the movable flip, the reset hinge and the structural aluminum profile form an empty bin in the shape of a Chinese character 'kou', so that the material belt can pass through the empty bin.

Further, the inclination angle of the main frame assembly with the horizontal plane is 4-15 degrees.

Further, the main frame is fixed to the ground by expansion bolts.

Further, the guide sliding rail is combined on the main frame through bolts.

Furthermore, the guide sliding rail is made of square steel.

Further, each upper drive sprocket corresponds in position to its associated lower drive sprocket.

Further, the main driven sprocket and the upper driving sprocket are connected with the transmission shaft A through keys and a spacer bush respectively. The transmission shaft A is fixed on the main frame through a bearing seat. Each lower driving chain wheel is fixed on the inner sides of two sides of the bottom of the main frame through a hinge shaft. The lifting chain is in threaded connection with the lifting trolley through a chain connecting rod.

Further, two side guide wheels form a set of, are named as side guide wheel group, and two side guide wheels of side guide wheel group set up in the direction slide rail both sides respectively, and the limit portion guide wheel sets up in the top of side guide wheel group, and limit portion guide wheel presses to establish on the direction slide rail, prevents to lead to the guide skew because of the angle slope setting of main frame subassembly through pressing to realize controlling, can't realize going up and down, and this is the problem that current guiding mechanism can't realize. The device realizes stable lifting movement on the main frame with an inclined angle through the specially limited guide slide rail, the side guide wheels and the side guide wheel group; the number of the side guide wheel sets is not particularly limited, but two sets are preferably arranged on each side.

Further, the tape-cutting machine head is fixedly connected with the machine head bracket through a back mounting screw hole.

Further, the pushing seat is arranged at the middle position of the two machine head sliding rails.

Further, the movable material belt bin tug is fixed on the material belt main frame through a tug bracket. The movable material belt bin tug is arranged on the tug bracket through a pin shaft and is used for receiving the telescopic material belt guide assembly.

Further, the material belt guide bin is fixed with the material belt main frame through a T-shaped nut and an aluminum profile bracket; the T-shaped nut penetrates through the material belt main frame and then is fixedly connected with the aluminum profile bracket.

Further, the material belt main frame is arranged on the lifting trolley through bolts.

Further, the material of the material belt cover plate is an elastic sheet.

Further, the carrier belt driving cylinder is a rodless cylinder.

Further, the supporting belt driving cylinder is connected with the sliding rail connecting plate through a cylinder connecting piece. The supporting belt driving cylinder is connected and fixed with the long-distance supporting belt frame through a fixed bracket.

Further, the supporting belt disc sliding block is fixedly connected with the guiding sliding rail bracket through a bolt.

Further, the sliding rail sliding block is connected with the movable material belt bin through bolts.

The work piece sets up on fork truck, is equipped with the sensor that is used for detecting the horizontal taping device in material area frame subassembly and photovoltaic module frock position on the fork truck. The telescopic material belt guiding component is provided with an in-place sensor for detecting the material belt. The in-place sensor is not limited to any model, and can realize the working function.

The device is also provided with a PLC control system, and the lifting motor, the tape-punching machine head, the machine head moving cylinder, the carrier tape driving cylinder, the gear motor and the in-place sensor are respectively connected with the PLC control system, and the device is not limited by specific models, and can realize the working function of the device.

The steel structure main frame of the main frame component, which is inclined according to the angle of the tool, is fixed on the ground through expansion bolts. And two sides of the inside of the steel structure main frame are respectively provided with a guide sliding rail, and the guide sliding rails are fastened and fixed on the main frame through bolts. Side pulleys and side guide wheels are arranged on two sides of the lifting trolley and move up and down along the guide slide rail. The steel structure main frame upper portion is installed the gear lifting motor, and the motor sprocket and the main drive chain that are fixed in the tip are passed through on with moment of torsion to the main drive sprocket. The lifting motor drives the transmission shaft A to rotate through the main transmission chain to drive the upper transmission chain wheel to rotate, so that the lifting chain drives the lifting trolley to move up and down along the guide sliding rail. Realize the function of the lifting trolley of tilting movement along the main frame.

The lower part of the machine head support is arranged on two linear slide rails of the two machine heads on two sides, and the linear slide rails are arranged on the lifting trolley frame through positioning rail surfaces. The pushing seat is arranged in the middle of the lower part of the machine head support and is connected with the machine head moving cylinder to achieve the purpose of pushing the machine head to move forwards and backwards. The machine head moving cylinder is arranged on the lifting trolley through a cylinder base.

And a plurality of material belt guide bins are arranged on three sides of the side, far away from the workpiece supporting point, of the material belt main frame. In order to adapt to the working conditions of components with different length specifications, a long-distance supporting belt component is arranged on the side, far away from the lifting trolley, of the main belt frame. The material belt guide bin takes an aluminum profile support as a main body structure, and a cavity between the aluminum profile support and the material belt cover plate is taken as a material belt guide channel. The material belt guide bin structure can open the material belt cover plate when the material belt is contracted by the belt punching machine head, so that the material belt is separated, and the belt punching operation is smoothly completed. Since the workpiece must be placed close to the main frame assembly. Therefore, when the short component with the length specification is used for tape-bonding, the phenomenon that the tape is far from the main frame component, the tape guiding bin is far from the workpiece occurs. In order to avoid sagging of the material belt after being separated from the material belt guide bin in the material belt shrinkage process caused by the phenomenon, the belt beating quality is further affected. The material belt main frame is far away from the main frame group and is provided with a long-distance supporting belt component. The supporting belt disc sliding block is fixedly connected with the guiding sliding rail bracket through a bolt, so that the supporting belt disc sliding rail can freely extend and retract along the guiding sliding rail bracket. The top wheel is arranged at the end part of the sliding rail of the supporting belt disc and used for supporting the workpiece when extending out, and meanwhile, the damage of the workpiece is avoided. The belt supporting disc is arranged at the sliding rail of the belt supporting disc, and the tail end of the sliding rail of the belt supporting disc is connected with the belt supporting driving cylinder through the cylinder connecting piece. When the material belt is in the belt-punching operation, the sliding rail of the belt-supporting plate stretches out through the belt-supporting driving cylinder and then contracts along the belt-supporting plate, so that the belt-punching quality is improved.

The telescopic material belt guide assembly is arranged on the lifting trolley through the square tube beam and moves up and down along with the lifting trolley. The supporting plate, the movable flip, the reset hinge and the structural aluminum profile form an empty bin in the shape of a Chinese character 'kou', so that the material belt can pass through the empty bin. The driving synchronous pulley and the driven synchronous pulley which are arranged on the other side of the square tube beam are driven by the gear motor on one side of the square tube beam through the transmission shaft B, so that the synchronous belt is driven to move. The movable material belt bin is connected with the synchronous belt through a synchronous belt pressing plate and extends or retracts along with the movement of the synchronous belt. When the material belt is in an extending state, the material belt can pass through an empty bin between the movable flip and the structural aluminum profile and enter a material belt guide bin on the material belt frame assembly, and finally, the material belt is converged into the tape-punching machine head. The telescopic material belt guide assembly avoids the workpiece supporting point through telescopic action, so that the self-movable material belt bin is converged with the three-surface material belt guide bin of the material belt main frame to form a 'mouth' -shaped passage, and the belt discharging and the belt returning required by the belt punching machine head are completed.

Compared with the prior art, the utility model has the following beneficial effects:

in the horizontal taping process of the assembly on the tooling position, the horizontal taping device for the tooling position of the photovoltaic assembly realizes taping of the assembly on the automated tooling position through the lifting device conforming to the inclination angle of the tooling and the taping mechanism avoiding the pivot of the tooling, and has higher stability and long service life.

Compared with the prior art, the horizontal taping device for the photovoltaic module tooling position has the following advantages:

1. the horizontal taping device for the photovoltaic module tool position can replace the traditional manual taping mode, so that the labor cost can be reduced;

2. the horizontal tape-punching device for the photovoltaic module tool position can automatically finish tape-punching operation, can link up upper and lower automatic procedures, improves the automation degree of a production line, and greatly improves the production efficiency.

3. The horizontal taping device for the photovoltaic module tool position can avoid accidental contamination caused by manual contact of the module, and improves the yield.

4. The horizontal taping device for the photovoltaic module tool position can avoid safety risks caused by manual operation.

5. The horizontal taping device for the photovoltaic module tool position provided by the utility model has the advantages of high stability and long service life, and is suitable for industrial batch use.

Drawings

The utility model is further illustrated by the following examples in conjunction with the accompanying drawings:

fig. 1 is a schematic structural view of a horizontal taping device for a photovoltaic module tooling position.

Fig. 2 is a perspective view of the main frame assembly of the present utility model.

Fig. 3 is a side partial schematic view of the main frame assembly of the present utility model.

Fig. 4 is a schematic structural view of the lifting trolley.

Fig. 5 is a schematic structural view of the head moving mechanism.

Fig. 6 is a schematic structural view of a web frame assembly.

Fig. 7 is a schematic view of the structure of the tape guide magazine.

Fig. 8 is a schematic structural view of a long reach tow assembly.

Fig. 9 is a schematic structural view of a telescopic web guide assembly.

Fig. 10 is a schematic view of the structure of the movable belt magazine.

Fig. 11 is a perspective view of a workpiece.

FIG. 12 is a schematic illustration of the operating condition of a workpiece.

Fig. 13 is a schematic view showing a specific inclination of the main frame assembly.

In the drawings, 1. Main frame assembly, 2. Head movement mechanism, 3. Belt frame assembly, 4. Telescopic belt guide assembly, 5. Workpiece, 101. Main frame, 102. Lifting motor, 103. Motor sprocket, 104. Main drive chain, 105. Upper drive sprocket, 106. Main drive sprocket, 107. Drive shaft A,108. Lifting chain, 109. Chain connecting rod, 110. Lifting trolley, 111. Guide slide rail, 112. Lower drive sprocket, 113. Lifting trolley main body, 114. Head slide rail base, 115. Head movement cylinder base, 116. Side guide wheel, 117. Side guide wheel, 201. Taping head, 202. Head support, 203. Head slide rail, 204. Pushing seat, 205. Head movement cylinder, 301. Belt main frame, 302. Belt guide cabin, 303, moving belt magazine tugs, 304, tug support, 305, long distance carrier assembly, 306, belt cover, 307, aluminum profile support, 308, return spring, 309, spring inner pin, 310, fixing bolt, 311, carrier reel, 312, top wheel, 313, guide rail support, 314, carrier reel rail, 315, carrier drive cylinder, 316, cylinder connection, 401, square tube cross member, 402, belt magazine rail, 403, rail slide, 404, gear motor, 405, moving belt magazine, 406, driven synchronous pulley, 407, synchronous belt, 408, synchronous belt platen, 409, driving synchronous pulley, 410, drive shaft B,411, structural angle steel, 412, support plate, 413, movable flip, 414, return hinge, 415, structural aluminum profile.

Detailed Description

The present utility model will be further described with reference to the accompanying drawings, but the present utility model is not limited to the following examples. In the embodiment, the lifting motor, the tape-cutting machine head, the machine head moving cylinder, the carrier tape driving cylinder, the gear motor and the in-place sensor which are connected with the PLC control system are not limited to specific models, and the working functions of the machine head are realized.

Example 1

A horizontal taping device for a photovoltaic module tool position is shown in fig. 1-10, and comprises a main frame assembly 1; the whole main frame component 1 and the horizontal surface are inclined, and the inclination angle is corresponding to the clearance angle of the workpiece 5 needing horizontal taping; a head moving mechanism 2 is arranged on the main frame assembly 1 through a lifting trolley 110; the lifting trolley 110 drives the machine head moving mechanism 2 to move up and down on the main frame assembly 1 through a lifting mechanism; the lifting trolley 110 is also provided with a material belt frame assembly 3 and a telescopic material belt guide assembly 4, three sides of four sides of the material belt frame assembly 3 are provided with a plurality of material belt guide bins 302, wherein one side without the material belt guide bins 302 is the side where the gap of the workpiece 5 is located; the movable tape bin 405 provided on the telescopic tape guide assembly 4 can move telescopically along the edge of the gap of the workpiece 5.

The main frame assembly 1 comprises a main frame 101 and a lifting trolley 110, wherein the main frame 101 is obliquely arranged according to the angle of a workpiece, two guide slide rails 111 are respectively arranged on two sides of the inside of the main frame 101, the lifting trolley 110 is arranged in the main frame 101, side guide wheels 116 and side guide wheels 117 are respectively arranged on two sides of the lifting trolley 110, the lifting trolley 110 is respectively connected with the guide slide rails 111 through the side guide wheels 116 and the side guide wheels 117, and the lifting trolley 110 moves up and down along the guide slide rails 111 through the side guide wheels 116 and the side guide wheels 117; the lifting mechanism comprises a lifting motor 102, the lifting motor 102 is arranged at the top of a main frame 101, a motor chain wheel 103 is arranged at the front end of the lifting motor 102, a transmission shaft A107 is further arranged at the top of the main frame 101, upper transmission chain wheels 105 are respectively arranged at two ends of the transmission shaft A107, a main driven chain wheel 106 is further arranged on the transmission shaft A107, and the motor chain wheel 103 and the main driven chain wheel 106 are connected through a main transmission chain 104; each upper driving sprocket 105 is connected with a lower driving sprocket 112 through a lifting chain 108, and the lower driving sprocket 112 is disposed at the bottom of the main frame 101; the lifting trolley 110 is connected with lifting chains 108 on two sides through chain connecting rods 109 on two sides to realize up-and-down movement.

The lifting trolley 110 comprises a lifting trolley main body 113, the lifting trolley main body 113 comprises a bottom frame, and a machine head sliding rail base 114 is arranged at the center of the bottom frame; the side surface of the center of the bottom frame is provided with a machine head moving cylinder base 115, two ends of the bottom frame are respectively provided with a fixed frame, and the side surface of the fixed frame is provided with a side guide wheel 116 and a side guide wheel 117; the bottom frame is also provided with a connecting plate for connecting the telescopic material belt guide assembly 4, and the front of the fixed frame is fixedly connected with the material belt frame assembly 3.

The machine head moving mechanism 2 comprises a machine head support 202, a tape-beating machine head 201 is arranged on the machine head support 202, a machine head sliding rail 203 is arranged at the bottom of the machine head support 202, and the machine head moving mechanism 2 is connected with the lifting trolley 110 through the machine head sliding rail 203 and the machine head sliding rail base 114; the machine head moving mechanism 2 is also provided with a fixed plate, the bottom of the fixed plate is provided with a pushing seat 204, the pushing seat 204 is provided with a through hole, and a cylinder rod of a machine head moving cylinder 205 penetrates through the through hole to drive the pushing seat 204 to move; the head moving cylinder 205 is fixed by the head moving cylinder mount 115.

The material belt frame assembly 3 comprises a material belt main frame 301, wherein the material belt main frame 301 is of a 'mouth' -shaped structure, a plurality of material belt guide bins 302 are arranged on three sides of the inner side of the material belt main frame 301, one end of the material belt main frame 301 is connected with a long-distance belt supporting assembly 305, and a movable material belt bin tugboat 303 is arranged adjacent to the starting end of the material belt guide bins 302;

each material belt guide bin 302 comprises an aluminum profile bracket 307 and material belt cover plates 306, wherein the material belt cover plates 306 are arranged at the upper end and the lower end of the aluminum profile bracket 307, and the material belt cover plates 306 are fixed on the upper end and the lower end of the aluminum profile bracket 307 through fixing bolts 310, spring inner pins 309 and reset springs 308; the cavity between the aluminum profile bracket 307 and the material strip cover plate 306 serves as a material strip guide channel. Wherein the spring inner pin 309 is arranged between the return spring 308 and the fixing bolt 310, and the front end of the fixing bolt 310 is arranged on the aluminum profile bracket 307.

The long-distance supporting belt assembly 305 comprises a long-distance supporting belt frame and a guide sliding rail support 313, the guide sliding rail support 313 is arranged on the long-distance supporting belt frame, one end of the long-distance supporting belt assembly 305 through the guide sliding rail support 313 is arranged on the material belt main frame 301, the other end of the guide sliding rail support 313 is connected with a supporting belt disc sliding block, a supporting belt disc 311 is arranged below the supporting belt disc sliding block, and a supporting belt disc sliding rail 314 is arranged on the supporting belt disc 311; the guide sliding rail bracket 313 is connected with the supporting belt plate sliding rail 314 through a supporting belt plate sliding block, the front end of the supporting belt plate 311 is provided with a through hole for the front end of the supporting belt plate sliding rail 314 to extend out, a sliding rail connecting plate is fixedly arranged below the supporting belt plate sliding rail 314, a supporting belt driving cylinder 315 is arranged on the sliding rail connecting plate, and the number of the supporting belt plate sliding block and the number of the guide sliding rail bracket 313 are correspondingly arranged according to the number of the supporting belt plate sliding rail 314; the front end of each tray slide 314 is provided with a top wheel 312.

The telescopic material belt guide assembly 4 comprises a square tube beam 401 and a movable material belt bin 405, the telescopic material belt guide assembly 4 is arranged on the lifting trolley 110 through the square tube beam 401, a material belt bin sliding rail 402 is arranged on the square tube beam 401, and the movable material belt bin 405 is connected with the material belt bin sliding rail 402 through a sliding rail sliding block 403; a speed reducing motor 404 is arranged on one side of the square tube beam 401, a transmission shaft B410 is arranged below the square tube beam 401, the speed reducing motor 404 is connected with one end of the transmission shaft B410, a driving synchronous pulley 409 is arranged at the other end of the transmission shaft B410, and the driving synchronous pulley 409 is connected with a driven synchronous pulley 406 through a synchronous belt 407; the synchronous belt 407 is sleeved with a synchronous belt pressing plate 408, and the synchronous belt pressing plate 408 is connected with the movable belt bin 405 through a connecting plate;

a connection fixing plate is arranged below the square tube beam 401, the square tube beam 401 is arranged on the lifting trolley 110 through the connection fixing plate, and the driving synchronous pulley 409 and the driven synchronous pulley 406 are respectively fixed on the side face of the square tube beam 401 through fixing seats. The driving pulley 409 and the driven pulley 406 are provided on the opposite side of the reduction motor 404.

Each movable belt magazine 405 includes a structural aluminum profile 415; the bottom of the structural aluminum section 415 is fixed on the L-shaped structural angle steel 411, and a supporting plate 412 is arranged on the side surface of the structural aluminum section 415 adjacent to the L-shaped structural angle 411 steel; the other side surface and the upper side of the structural aluminum section 415 are provided with reset hinges 414, the upper side of the structural aluminum section 415 is provided with a movable flip 413, and the movable flip 413 is arranged on the reset hinges 414; the support plate 412, the movable flip 413, the reset hinge 414 and the structural aluminum profile 415 form a hollow bin in the shape of a Chinese character 'kou', so that the material belt can pass through the hollow bin.

The inclination angle of the main frame assembly 1 with respect to the horizontal plane is 4-15 degrees.

The main frame 101 is fixed to the ground by expansion bolts.

The guide rail 111 is screwed to the main frame 101.

The guide sliding rail 111 is made of square steel.

Each upper drive sprocket 105 corresponds in position to its associated lower drive sprocket 112.

The main driving sprocket 104 and the upper driving sprocket 105 are respectively connected with the transmission shaft A107 through keys and spacers. The transmission shaft a 107 is fixed to the main frame 101 through a bearing housing. Each of the lower driving sprockets 112 is fixed to the inside of both sides of the bottom of the main frame 101 by hinge shafts. The lifting chain 108 is screwed with the lifting trolley 110 through a chain connecting rod 109.

Two of the side guide wheels 116 form a group, are named as side guide wheel groups, the two side guide wheels 116 of the side guide wheel groups are respectively arranged on two sides of the guide slide rail 111, the side guide wheels 117 are arranged above the side guide wheel groups, the side guide wheels 117 are pressed on the guide slide rail 111, the left and right guide is realized through pressing, the guide deviation caused by the inclined angle setting of the main frame assembly 1 is prevented, lifting cannot be realized, and the problem that the existing guide mechanism cannot be realized is solved. The device realizes stable lifting movement on the main frame 101 with an inclined angle through the specially defined guide slide rail 111, the side guide wheels 117 and the side guide wheel group; the number of the side guide wheel sets is not particularly limited, but two sets are preferably arranged on each side.

The taping handpiece 201 is fixedly connected with the handpiece bracket 202 through a back mounting screw hole.

The pushing seat 204 is arranged at the middle position of the two machine head sliding rails 203.

The movable tape bin tug 303 is fixed to the tape main frame 301 by a tug bracket 304. The movable material belt bin tug 303 is mounted on the tug bracket 304 through a pin shaft and is used for receiving the telescopic material belt guide assembly 4.

The material belt guide bin 302 is fixed with the material belt main frame 301 through a T-shaped nut and an aluminum profile bracket 307; the T-shaped nut penetrates through the material belt main frame 301 and then is fixedly connected with the aluminum profile bracket 307.

The material tape main frame 301 is mounted on the lifting carriage 110 by bolts.

The material belt cover plate 306 is made of elastic sheets.

The carrier tape driving cylinder 315 is a rodless cylinder.

The carrier tape drive cylinder 315 is connected to the slide attachment plate by a cylinder connection 316. The carrier tape drive cylinder 315 is fixedly connected with the long-distance carrier tape frame through a fixed bracket.

The tray slider is fixed to the guide rail bracket 313 by bolting.

The slide rail slide block 403 is connected with the movable material belt bin 405 through bolts.

The workpiece 5 is arranged on a forklift, and an in-place sensor for detecting the horizontal taping device of the material belt frame assembly 3 and the photovoltaic assembly tooling position is arranged on the forklift. The telescopic material belt guiding component 4 is provided with an in-place sensor for detecting the material belt. The in-place sensor is not limited to any model, and can realize the working function.

The device is also provided with a PLC control system, and the lifting motor 102, the tape-cutting machine head 201, the machine head moving cylinder 205, the carrier tape driving cylinder 315, the gear motor 404 and the in-place sensor are respectively connected with the PLC control system, and the device is not limited to specific models, and can realize the working functions of the device.

Working process of horizontal taping device for photovoltaic module tool position: the horizontal tape-stripping device of the photovoltaic module tooling position is adjusted to an initial state, namely the lifting trolley 110 is lifted to the highest position, the telescopic material tape guide assembly 4 is completely retracted, the tape-stripping machine head 201 is retracted, and the long-distance carrier tape assembly 305 is retracted. The workpiece material is stopped to the appointed position according to the requirement, namely, the supporting point is placed at the side close to the telescopic material belt guiding component 4. The lifting trolley 110 is slowly lowered to the taping position, the flexible material tape guide assembly 4 stretches out the movable material tape bin 405, as shown in fig. 11-12, penetrates into a gap below the material supporting point of the workpiece 5, reaches the upper part of the movable material tape bin tug 303, and then stops until the movable material tape bin 405 is converged with the three-surface material tape guide bin 302 of the material tape main frame 301 to form a 'mouth' -shaped passage. The side of the main web frame 301 adjacent to the telescopic web guide assembly 4 is located outside the workpiece 5 as it moves downwardly. The taping handpiece 201 performs a tape-extending action. The material strip passes back to the tape-cutting machine head 201 after travelling along the square-shaped passage, and the tape-cutting machine head 201 stops extending the material strip. The head moving mechanism 2 pushes the taping head 201 to a material side against the workpiece 5 by driving the head moving cylinder 205. The long-distance carrier strip assembly 305 extends out of the carrier strip disc 311 until the top wheel 312 abuts the other side of the workpiece 5 material. After the above, the taping machine 201 starts to perform taping operation, i.e. the material tape which has annularly surrounded the workpiece 5 material is contracted first until the material tape is pulled out of the tape guide bin 302 and the movable tape bin 405 and tightly sticks to the workpiece 5 material, and then the annular material tape is cut off and bonded. After the tape-bonding operation of the tape-bonding head 201 is completed, each component returns to the position, and thus one tape-bonding operation is completed. The tape can be punched once or multiple times according to the material requirement of the workpiece 5.

While the utility model has been described in detail in the foregoing general description and specific examples, it will be apparent to those skilled in the art that modifications and improvements can be made thereto. Accordingly, such modifications or improvements may be made without departing from the spirit of the utility model and are intended to be within the scope of the utility model as claimed.

Claims

1. The horizontal taping device for the photovoltaic module tool position is characterized by comprising a main frame assembly (1); the whole main frame component (1) and the horizontal surface are inclined, and the inclination angle of the inclined surface corresponds to the clearance angle of a workpiece (5) needing horizontal taping; a machine head moving mechanism (2) is arranged on the main frame assembly (1) through a lifting trolley (110); the lifting trolley (110) drives the machine head moving mechanism (2) to move up and down on the main frame assembly (1) through the lifting mechanism; the lifting trolley (110) is also provided with a material belt frame assembly (3) and a telescopic material belt guide assembly (4), three sides of four sides of the material belt frame assembly (3) are provided with a plurality of material belt guide bins (302), and one side without the material belt guide bins (302) is the side where the gap of the workpiece (5) is located; the movable material belt bin (405) arranged on the telescopic material belt guiding component (4) can move in a telescopic way along the edge where the gap of the workpiece (5) is located.

2. The horizontal taping device for the photovoltaic module tooling position according to claim 1, wherein the main frame assembly (1) comprises a main frame (101) and a lifting trolley (110), the main frame (101) is obliquely arranged according to the angle of a workpiece, two guide sliding rails (111) are respectively arranged on two sides of the inside of the main frame (101), the lifting trolley (110) is arranged in the main frame (101), side guide wheels (116) and side guide wheels (117) are respectively arranged on two sides of the lifting trolley (110), the lifting trolley (110) is connected with the guide sliding rails (111) through the side guide wheels (116) and the side guide wheels (117), and the lifting trolley (110) moves up and down along the guide sliding rails (111) through the side guide wheels (116) and the side guide wheels (117); the lifting mechanism comprises a lifting motor (102), the lifting motor (102) is arranged at the top of the main frame (101), a motor chain wheel (103) is arranged at the front end of the lifting motor (102), a transmission shaft A (107) is further arranged at the top of the main frame (101), upper transmission chain wheels (105) are respectively arranged at two ends of the transmission shaft A (107), a main driven chain wheel (106) is further arranged on the transmission shaft A (107), and the motor chain wheel (103) is connected with the main driven chain wheel (106) through a main transmission chain (104); each upper driving chain wheel (105) is connected with a lower driving chain wheel (112) through a lifting chain (108), and the lower driving chain wheel (112) is arranged at the bottom of the main frame (101); the two sides of the lifting trolley (110) are connected with lifting chains (108) at the two sides through chain connecting rods (109) to realize up-and-down movement.

3. The horizontal taping device for the photovoltaic module tooling position according to claim 2, wherein the lifting trolley (110) comprises a lifting trolley main body (113), the lifting trolley main body (113) comprises a bottom frame, and a machine head sliding rail base (114) is arranged at the center of the bottom frame; a machine head moving cylinder base (115) is arranged on the side surface of the center of the bottom frame, fixed frames are respectively arranged at two ends of the bottom frame, and a side guide wheel (116) and a side guide wheel (117) are arranged on the side surface of the fixed frames; the bottom frame is also provided with a connecting plate for connecting the telescopic material belt guide assembly (4), and the front surface of the fixed frame is fixedly connected with the material belt frame assembly (3).

4. A horizontal taping device for a photovoltaic module tooling position according to claim 3, wherein the nose moving mechanism (2) comprises a nose bracket (202), a taping nose (201) is arranged on the nose bracket (202), a nose sliding rail (203) is arranged at the bottom of the nose bracket (202), and the nose moving mechanism (2) is connected with the lifting trolley (110) through the nose sliding rail (203) and a nose sliding rail base (114); the machine head moving mechanism (2) is also provided with a fixed plate, the bottom of the fixed plate is provided with a pushing seat (204), the pushing seat (204) is provided with a through hole, and a cylinder rod of the machine head moving cylinder (205) penetrates through the through hole to drive the pushing seat (204) to move; the head moving cylinder (205) is fixed by a head moving cylinder base (115).

5. The horizontal taping device for the photovoltaic module tooling position according to claim 4, wherein the material tape frame assembly (3) comprises a material tape main frame (301), the material tape main frame (301) is of a 'mouth' -shaped structure, a plurality of material tape guide bins (302) are arranged on three sides of the inner side of the material tape main frame (301), one end of the material tape main frame (301) is connected with a long-distance carrier tape assembly (305), and a movable material tape bin tug wheel (303) is arranged at the adjacent position of the starting end of the material tape guide bin (302);

each material belt guide bin (302) comprises an aluminum profile bracket (307) and material belt cover plates (306), wherein the material belt cover plates (306) are arranged at the upper end and the lower end of the aluminum profile bracket (307) respectively, and the material belt cover plates (306) are fixed on the upper end and the lower end of the aluminum profile bracket (307) through fixing bolts (310), spring inner pins (309) and reset springs (308); a cavity between the aluminum profile bracket (307) and the material belt cover plate (306) is used as a material belt guide channel; wherein the spring inner pin (309) is arranged between the return spring (308) and the fixing bolt (310), and the front end of the fixing bolt (310) is arranged on the aluminum profile bracket (307).

6. The horizontal taping device for the photovoltaic module tooling position according to claim 5, wherein the long-distance carrier tape assembly (305) comprises a long-distance carrier tape frame and a guide sliding rail support (313), the guide sliding rail support (313) is arranged on the long-distance carrier tape frame, one end of the long-distance carrier tape assembly (305) is arranged on the material tape main frame (301) through the guide sliding rail support (313), the other end of the guide sliding rail support (313) is connected with a carrier tape disc slider, a carrier tape disc (311) is arranged below the carrier tape disc slider, and a carrier tape disc sliding rail (314) is arranged on the carrier tape disc (311); the guide sliding rail support (313) is connected with the supporting belt plate sliding rail (314) through a supporting belt plate sliding block, a through hole is formed in the front end of the supporting belt plate (311) and used for extending the front end of the supporting belt plate sliding rail (314), a sliding rail connecting plate is fixedly arranged below the supporting belt plate sliding rail (314), supporting belt driving cylinders (315) are arranged on the sliding rail connecting plate, and the number of the supporting belt plate sliding blocks and the number of the guide sliding rail supports (313) are correspondingly arranged according to the number of the supporting belt plate sliding rails (314); the front end of each supporting plate sliding rail (314) is provided with a top wheel (312).

7. The horizontal taping device for the photovoltaic module tooling position according to claim 6, wherein the telescopic material tape guide assembly (4) comprises a square pipe beam (401) and a movable material tape bin (405), the telescopic material tape guide assembly (4) is arranged on the lifting trolley (110) through the square pipe beam (401), a material tape bin sliding rail (402) is arranged on the square pipe beam (401), and the movable material tape bin (405) is connected with the material tape bin sliding rail (402) through a sliding rail sliding block (403); one side of the square tube beam (401) is provided with a speed reducing motor (404), a transmission shaft B (410) is arranged below the square tube beam (401), the speed reducing motor (404) is connected with one end of the transmission shaft B (410), the other end of the transmission shaft B (410) is provided with a driving synchronous pulley (409), and the driving synchronous pulley (409) is connected with a driven synchronous pulley (406) through a synchronous belt (407); the synchronous belt (407) is sleeved with a synchronous belt pressing plate (408), and the synchronous belt pressing plate (408) is connected with the movable belt bin (405) through a connecting plate.

8. The horizontal taping device for the photovoltaic module tooling position according to claim 7, wherein a connecting and fixing plate is arranged below the square tube beam (401), the square tube beam (401) is arranged on the lifting trolley (110) through the connecting and fixing plate, and the driving synchronous pulley (409) and the driven synchronous pulley (406) are respectively fixed on the side face of the square tube beam (401) through fixing seats; the driving synchronous pulley (409) and the driven synchronous pulley (406) are arranged on the opposite side of the gear motor (404).

9. The photovoltaic module tooling horizontal taping device of claim 8, wherein each movable tape bin (405) comprises a structural aluminum profile (415); the bottom of the structural aluminum section bar (415) is fixed on the L-shaped structural angle steel (411), and a supporting plate (412) is arranged on the side surface of the structural aluminum section bar (415) adjacent to the L-shaped structural angle steel (411); a reset hinge (414) is arranged on the other side surface and the upper side of the structural aluminum profile (415), a movable flip (413) is arranged on the upper side of the structural aluminum profile (415), and the movable flip (413) is arranged on the reset hinge (414); the supporting plate (412), the movable flip (413), the reset hinge (414) and the structural aluminum profile (415) form a square empty bin.