CN219152025U - Pipe fitting butt-joint clamp for pipe welding machine - Google Patents
Pipe fitting butt-joint clamp for pipe welding machine Download PDFInfo
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- CN219152025U CN219152025U CN202223568707.1U CN202223568707U CN219152025U CN 219152025 U CN219152025 U CN 219152025U CN 202223568707 U CN202223568707 U CN 202223568707U CN 219152025 U CN219152025 U CN 219152025U
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Abstract
本实用新型公开了焊管机器械技术领域的焊管机用管件对接夹具,包括底座,所述底座的顶部中心位置安装有操作架,所述操作架的内部顶端开设有滑槽,所述操作架的内部上方转动连接有转轴,所述转轴的外壁上安装有移动块,其结构合理,本实用新型通过设有夹具机构,将夹具机构分别设置在管道卡座A的上方,并利用夹具机构设置可缓冲夹持的效果,使多个管件放置在管道卡座A上,再由夹具机构进行缓冲夹持处理,一方面对管件进行有效夹持操作,另一方面以免在夹持过程中对管件造成形变的情况发生,有效的实现了焊管机可对管件对接过程中进行夹具处理,同时也有效的提高了焊管机的使用效果及焊接效率。
The utility model discloses a pipe fitting butt joint fixture for a welded pipe machine in the technical field of welded pipe machines. The upper part of the interior is rotatably connected with a rotating shaft, and a moving block is installed on the outer wall of the rotating shaft. The buffer clamping effect enables multiple pipe fittings to be placed on the pipe holder A, and then the clamp mechanism performs buffer clamping processing. On the one hand, the pipe fittings are effectively clamped, and on the other hand, the pipe fittings are avoided during the clamping process. The occurrence of deformation effectively realizes that the pipe welding machine can perform fixture processing on the pipe fittings butt joint process, and also effectively improves the use effect and welding efficiency of the pipe welding machine.
Description
技术领域technical field
本实用新型涉及焊管机器械技术领域,具体为焊管机用管件对接夹具。The utility model relates to the technical field of pipe welding machines, in particular to a butt joint fixture for pipe fittings for pipe welding machines.
背景技术Background technique
焊管机,适用范围:用于焊管成型、焊接技术的成熟以及其优良的性能,广泛应用在化工、石化、电力、建筑结构等行业,管件是管道系统中起连接、控制、变向、分流、密封、支撑等作用的零部件的统称,钢制管件均为承压管件。根据加工工艺不同,分为四大类,即对焊类管件(分有焊缝和无焊缝两种)、承插焊和螺纹管件、法兰管件。Welding pipe machine, scope of application: used for welded pipe forming, mature welding technology and its excellent performance, widely used in chemical industry, petrochemical, electric power, building structure and other industries, pipe fittings are used in the pipeline system to connect, control, change direction, shunt, The general designation of parts with functions such as sealing and support, and steel pipe fittings are all pressure-bearing pipe fittings. According to different processing techniques, it is divided into four categories, namely, butt welding fittings (with welded seam and no welded seam), socket welding and threaded pipe fittings, and flanged pipe fittings.
现有的焊管机用管件对接夹具存在的缺陷是:当管件有焊管机进行焊管操作时,由于管件通常为圆柱状,容易在焊接过程中,出现管件松动或打转的现象,进而造成管件对接焊接失败的情况发生,同时如果采取对管件进行夹持固定处理时,部分管件材质较软且容易形变的情况下,夹持力度过大,较为容易对管材造成形变的情况发生,不利于管件对接焊接处理。The defects of the existing butt joint fixtures for pipe welding machines are: when the pipe fittings are welded by a pipe welding machine, since the pipe fittings are usually cylindrical, it is easy to loosen or spin the pipe fittings during the welding process, resulting in butt welding of the pipe fittings. If the failure occurs, at the same time, if the pipe fittings are clamped and fixed, some pipe fittings are soft and easy to deform, and the clamping force is too large, which is more likely to cause deformation to the pipes, which is not conducive to the butt welding of pipe fittings deal with.
因此需要研发焊管机用管件对接夹具很有必要。Therefore, it is necessary to develop pipe fitting butt joint fixtures for welded pipe machines.
实用新型内容Utility model content
本实用新型的目的在于提供焊管机用管件对接夹具,通过设有夹具机构,将夹具机构分别设置在管道卡座A的上方,并利用夹具机构设置可缓冲夹持的效果,使多个管件放置在管道卡座A上,再由夹具机构进行缓冲夹持处理,一方面对管件进行有效夹持操作,另一方面以免在夹持过程中对管件造成形变的情况发生,有效的实现了焊管机可对管件对接过程中进行夹具处理,同时也有效的提高了焊管机的使用效果及焊接效率,以解决上述背景技术中提出焊管机对管件夹持效果差而影响焊接效率的问题。The purpose of this utility model is to provide a butt joint fixture for pipe fittings for welded pipe machines. By providing a fixture mechanism, the fixture mechanisms are respectively arranged above the pipe holder A, and the effect of clamping can be buffered by using the fixture mechanism, so that multiple pipe fittings can be placed On the pipe holder A, the clamping mechanism performs buffer clamping processing. On the one hand, the pipe fittings are effectively clamped, and on the other hand, the deformation of the pipe fittings during the clamping process is avoided. The clamping process can be performed on the pipe fittings butt joint process, and at the same time, the use effect and welding efficiency of the pipe welding machine can be effectively improved, so as to solve the problem that the pipe welding machine has a poor clamping effect on the pipe fittings in the above background technology and affects the welding efficiency.
为实现上述目的,本实用新型提供如下技术方案:焊管机用管件对接夹具,包括底座,所述底座的顶部中心位置安装有操作架,所述操作架的内部顶端开设有滑槽,所述操作架的内部上方转动连接有转轴,所述转轴的外壁上安装有移动块,所述底座的内部安装有夹具机构;In order to achieve the above purpose, the utility model provides the following technical proposal: the butt joint fixture of the pipe fittings for the welded pipe machine, including a base, an operating frame is installed at the center of the top of the base, and a chute is provided at the inner top of the operating frame, and the operation A rotating shaft is rotatably connected to the inside of the frame, a moving block is installed on the outer wall of the rotating shaft, and a clamp mechanism is installed inside the base;
所述夹具机构包括调节部件和夹具部件,所述调节部件与底座连接,所述夹具部件与调节部件连接。The clamp mechanism includes an adjustment part and a clamp part, the adjustment part is connected with the base, and the clamp part is connected with the adjustment part.
优选的,所述底座的顶部前端和后端均安装有管道卡座A,所述管道卡座A的内壁上均设置有橡胶垫A。Preferably, the top front end and the rear end of the base are equipped with pipe holders A, and the inner walls of the pipe holders A are provided with rubber pads A.
优选的,所述操作架的一侧外壁上方安装有电机,所述电机上的输出轴通过联轴器与转轴的一端固定连接。Preferably, a motor is installed above one side of the outer wall of the operating frame, and the output shaft of the motor is fixedly connected to one end of the rotating shaft through a coupling.
优选的,所述移动块的表面中心位置开设有螺纹孔,所述螺纹孔的内壁与转轴的外壁螺纹连接,所述移动块的顶部设置有滑块,所述滑块的外壁与滑槽的内壁滑动连接,所述移动块的底部安装有安装架。Preferably, a threaded hole is provided at the center of the surface of the moving block, the inner wall of the threaded hole is threadedly connected with the outer wall of the rotating shaft, a slider is arranged on the top of the moving block, and the outer wall of the slider is connected to the outer wall of the chute. The inner wall is slidingly connected, and the bottom of the moving block is equipped with a mounting frame.
优选的,所述安装架的内部底端两侧均安装有气缸A,所述气缸A上的输出端贯穿安装架与移动板A的顶部固定连接,所述移动板A的底部安装有焊枪。Preferably, cylinders A are installed on both sides of the inner bottom of the installation frame, the output end of the cylinder A penetrates the installation frame and is fixedly connected to the top of the moving plate A, and the bottom of the moving plate A is equipped with a welding torch.
优选的,所述调节部件包括气缸B,所述气缸B设为四组,四组所述气缸B分别安装在底座的内部顶端,所述气缸B的一端贯穿底座与移动板B的底部固定连接,所述移动板B的表面两侧均开设有安装孔。Preferably, the adjustment component includes a cylinder B, the cylinder B is arranged in four groups, and the four groups of the cylinders B are respectively installed on the inner top of the base, and one end of the cylinder B passes through the base and is fixedly connected to the bottom of the moving plate B , both sides of the surface of the moving plate B are provided with installation holes.
优选的,所述夹具部件包括螺杆,所述螺杆的外壁上方设置有锁紧螺母,所述锁紧螺母的内壁与螺杆的外壁螺纹连接,所述螺杆的底端安装有管道卡座B。Preferably, the clamp part includes a screw, a locking nut is arranged above the outer wall of the screw, the inner wall of the locking nut is threadedly connected with the outer wall of the screw, and a pipe holder B is installed at the bottom end of the screw.
优选的,所述螺杆的外壁下方设置有弹簧,所述弹簧位于锁紧螺母与管道卡座B之间,所述管道卡座B的内壁上均设置有橡胶垫B。Preferably, a spring is provided under the outer wall of the screw, and the spring is located between the lock nut and the pipe holder B, and rubber pads B are provided on the inner walls of the pipe holder B.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
通过设有夹具机构,将夹具机构分别设置在管道卡座A的上方,并利用夹具机构设置可缓冲夹持的效果,使多个管件放置在管道卡座A上,再由夹具机构进行缓冲夹持处理,一方面对管件进行有效夹持操作,另一方面以免在夹持过程中对管件造成形变的情况发生,有效的实现了焊管机可对管件对接过程中进行夹具处理,同时也有效的提高了焊管机的使用效果及焊接效率。By providing a clamping mechanism, the clamping mechanisms are respectively arranged above the pipe holder A, and the clamping mechanism is used to set the buffer clamping effect, so that multiple pipe fittings are placed on the pipe holder A, and then the clamping mechanism performs buffer clamping. On the one hand, it can effectively clamp the pipe fittings, and on the other hand, it can avoid the deformation of the pipe fittings during the clamping process. The use effect and welding efficiency of the pipe welding machine are improved.
附图说明Description of drawings
图1为本实用新型提供的正视剖面图;Fig. 1 is the front section view that the utility model provides;
图2为本实用新型提供的正视图;Fig. 2 is the front view that the utility model provides;
图3为本实用新型提供的图1中的A处结构放大图;Fig. 3 is the enlarged view of the structure at A in Fig. 1 provided by the utility model;
图4为本实用新型提供的夹具机构正视剖面图;Fig. 4 is the front sectional view of the clamp mechanism provided by the utility model;
图5为本实用新型提供的底座结构立体图。Fig. 5 is a perspective view of the base structure provided by the utility model.
图中:1、底座;101、管道卡座A;102、橡胶垫A;2、操作架;201、滑槽;202、转轴;203、电机;3、移动块;301、螺纹孔;302、滑块;303、安装架;304、气缸A;305、移动板A;306、焊枪;4、夹具机构;401、气缸B;402、移动板B;403、安装孔;404、螺杆;405、锁紧螺母;406、管道卡座B;407、弹簧;408、橡胶垫B。In the figure: 1, base; 101, pipe holder A; 102, rubber pad A; 2, operating frame; 201, chute; 202, rotating shaft; 203, motor; 3, moving block; 301, threaded hole; 302, Slider; 303, mounting frame; 304, cylinder A; 305, moving plate A; 306, welding torch; 4, fixture mechanism; 401, cylinder B; 402, moving plate B; 403, mounting hole; 404, screw rod; 405, Lock nut; 406, pipe holder B; 407, spring; 408, rubber pad B.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型提供如下技术方案:焊管机用管件对接夹具,在使用的过程中可以有效的对焊管机对管件对接后焊接过程中进行夹持处理,增加了夹具机构4,请参阅图1-5,包括底座1,底座1的顶部前端和后端均安装有管道卡座A101,将底座1上的管道卡座A101表面设置多个槽位,方便对多个管件进行放置处理,管道卡座A101的内壁上均设置有橡胶垫A102,使管件放置在管道卡座A101上的槽位时,可由橡胶垫A102进行防滑处理,避免管件在焊接过程中出现松动的情况发生,底座1的顶部中心位置安装有操作架2,操作架2的内部顶端开设有滑槽201,操作架2的内部上方转动连接有转轴202,将转轴202以转动的方式设置在底座1上的操作架2内部上方,使操作架2对转轴202安装固定,且不影响转轴202转动,操作架2的一侧外壁上方安装有电机203,电机203上的输出轴通过联轴器与转轴202的一端固定连接,使电机203可驱动转轴202正转或反转,转轴202的外壁上安装有移动块3,移动块3的表面中心位置开设有螺纹孔301,螺纹孔301的内壁与转轴202的外壁螺纹连接,移动块3的顶部设置有滑块302,滑块302的外壁与滑槽201的内壁滑动连接,将移动块3由螺纹孔301以螺纹连接的方式设置在转轴202的外壁上,并将移动块3顶部上的滑块302以滑动的方式设置在操作架2上的滑槽201内,使转轴202正转或反转,可带动移动块3向左或向右移动,移动块3的底部安装有安装架303,安装架303的内部底端两侧均安装有气缸A304,气缸A304上的输出端贯穿安装架303与移动板A305的顶部固定连接,移动板A305的底部安装有焊枪306,将焊枪306由移动板A305安装在气缸A304上的输出端处,使气缸A304可驱动焊枪306升降运动,同时搭配转轴202驱动下的左右移动,从而方便焊枪306对放置在管道卡座A101上的管件对接后进行焊接操作,底座1的内部安装有夹具机构4;The utility model provides the following technical solutions: the butt joint clamp for pipe fittings for the welded pipe machine can effectively clamp the welded pipe machine during the welding process after the pipe fittings are butt jointed by the welded pipe machine, and a
夹具机构4包括调节部件和夹具部件,调节部件与底座1连接,夹具部件与调节部件连接,调节部件包括气缸B401,气缸B401设为四组,四组气缸B401分别安装在底座1的内部顶端,气缸B401的一端贯穿底座1与移动板B402的底部固定连接,将四组气缸B401均匀分布安装在底座1的内部顶端,并将移动板B402安装在气缸B401上的输出端处,使气缸B401可驱动移动板B402升降运动,移动板B402的表面两侧均开设有安装孔403,夹具部件包括螺杆404,将螺杆404以滑动的方式设置在移动板B402上的安装孔403的内部,使螺杆404可在移动板B402上进行上下滑动,螺杆404的外壁上方设置有锁紧螺母405,锁紧螺母405的内壁与螺杆404的外壁螺纹连接,螺杆404的底端安装有管道卡座B406,将螺杆404的顶端由锁紧螺母405进行螺纹锁紧,底端设置管道卡座B406,使管道卡座B406和锁紧螺母405对螺杆404进行限位处理,防止螺杆404脱离移动板B402的情况发生,螺杆404的外壁下方设置有弹簧407,弹簧407位于锁紧螺母405与管道卡座B406之间,管道卡座B406的内壁上均设置有橡胶垫B408,利用弹簧407具有弹性压紧的效果,使弹簧407对管道卡座B406保持向下压紧的状态,当管件放置在管道卡座A101上时,控制气缸B401驱动管道卡座B406对管件进行夹持固定,同时弹簧407进行缓冲处理,一方面对管件进行有效夹持操作,另一方面以免在夹持过程中对管件造成形变的情况发生,有效的实现了焊管机可对管件对接过程中进行夹持处理。The
工作原理:在使用本实用新型时,将底座1上的管道卡座A101表面设置多个槽位,方便对多个管件进行放置处理,通过将管道卡座A101的内壁上设置橡胶垫A102,使管件放置在管道卡座A101上的槽位时,可由橡胶垫A102进行防滑处理,避免管件在焊接过程中出现松动的情况发生,通过将转轴202以转动的方式设置在底座1上的操作架2内部上方,使操作架2对转轴202安装固定,且不影响转轴202转动,通过将操作架2上的电机203输出轴由联轴器与转轴202的一端固定连接,使电机203可驱动转轴202正转或反转,通过将移动块3由螺纹孔301以螺纹连接的方式设置在转轴202的外壁上,并将移动块3顶部上的滑块302以滑动的方式设置在操作架2上的滑槽201内,使转轴202正转或反转,可带动移动块3向左或向右移动,通过将气缸A304由安装架303安装在移动块3的底部,并将焊枪306由移动板A305安装在气缸A304上的输出端处,使气缸A304可驱动焊枪306升降运动,同时搭配转轴202驱动下的左右移动,从而方便焊枪306对放置在管道卡座A101上的管件对接后进行焊接操作,通过将夹具机构4上的四组气缸B401均匀分布安装在底座1的内部顶端,并将移动板B402安装在气缸B401上的输出端处,使气缸B401可驱动移动板B402升降运动,通过将螺杆404以滑动的方式设置在移动板B402上的安装孔403的内部,使螺杆404可在移动板B402上进行上下滑动,通过将螺杆404的顶端由锁紧螺母405进行螺纹锁紧,底端设置管道卡座B406,使管道卡座B406和锁紧螺母405对螺杆404进行限位处理,防止螺杆404脱离移动板B402的情况发生,通过将螺杆404的外壁上设置弹簧407,利用弹簧407具有弹性压紧的效果,使弹簧407对管道卡座B406保持向下压紧的状态,当管件放置在管道卡座A101上时,控制气缸B401驱动管道卡座B406对管件进行夹持固定,同时弹簧407进行缓冲处理,一方面对管件进行有效夹持操作,另一方面以免在夹持过程中对管件造成形变的情况发生,有效的实现了焊管机可对管件对接过程中进行夹持处理,同时也有效的提高了焊管机的使用效果及焊接效率。Working principle: when using the utility model, a plurality of slots are provided on the surface of the pipe holder A101 on the
虽然在上文中已经参考实施例对本实用新型进行了描述,然而在不脱离本实用新型的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件。尤其是,只要不存在结构冲突,本实用新型所披露的实施例中的各项特征均可通过任意方式相互结合起来使用,在本说明书中未对这些组合的情况进行穷举性的描述仅仅是出于省略篇幅和节约资源的考虑。因此,本实用新型并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。While the invention has been described above with reference to the embodiments, various modifications may be made and equivalents may be substituted for parts thereof without departing from the scope of the invention. In particular, as long as there is no structural conflict, all the features in the embodiments disclosed in the present invention can be used in combination with each other in any way, and these combinations are not exhaustively described in this specification. For the sake of omitting space and saving resources. Therefore, the utility model is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims (8)
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| CN202223568707.1U CN219152025U (en) | 2022-12-30 | 2022-12-30 | Pipe fitting butt-joint clamp for pipe welding machine |
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| CN202223568707.1U CN219152025U (en) | 2022-12-30 | 2022-12-30 | Pipe fitting butt-joint clamp for pipe welding machine |
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| CN202223568707.1U Active CN219152025U (en) | 2022-12-30 | 2022-12-30 | Pipe fitting butt-joint clamp for pipe welding machine |
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Assignee: Yangzhou Zhongxiang Machinery Co.,Ltd. Assignor: YANGZHOU SINOFORMILL MACHINERY CO.,LTD. Contract record no.: X2025980010766 Denomination of utility model: Pipe fittings docking fixture for welded pipe machine Granted publication date: 20230609 License type: Common License Record date: 20250617 |
