CN219129018U - Reation kettle convenient to maintain - Google Patents
Reation kettle convenient to maintain Download PDFInfo
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- CN219129018U CN219129018U CN202223041984.7U CN202223041984U CN219129018U CN 219129018 U CN219129018 U CN 219129018U CN 202223041984 U CN202223041984 U CN 202223041984U CN 219129018 U CN219129018 U CN 219129018U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域technical field
本实用新型属于反应釜设备技术领域,具体涉及一种便于维护的反应釜。The utility model belongs to the technical field of reactor equipment, in particular to a reactor which is convenient for maintenance.
背景技术Background technique
反应釜作为一种综合反应容器广泛应用于石油、化工、橡胶、农药、染料、医药和食品等领域,用来实现工艺要求的加热、蒸发、冷却及低高速的混配功能。As a comprehensive reaction vessel, the reaction kettle is widely used in the fields of petroleum, chemical industry, rubber, pesticide, dyestuff, medicine and food, and is used to realize the heating, evaporation, cooling and low-speed mixing functions required by the process.
现有的反应釜在使用搅拌混合时,搅拌轴位置固定,在对溶液搅拌混合时搅拌混合不充分,混合所需时间较长,且在使用完成后,需要对反应釜进行维护,反应釜内壁避免残留的溶液影响下一次操作和对釜体内壁造成腐蚀,但由于反应釜的密封结构,清洗时非常不方便,清洗劳动强度大、效率低,不便于对反应釜进行维护。When the existing reactor is used for stirring and mixing, the position of the stirring shaft is fixed. When the solution is stirred and mixed, the stirring and mixing is insufficient, and the mixing takes a long time. After the use is completed, the reactor needs to be maintained. Avoid the remaining solution from affecting the next operation and causing corrosion on the inner wall of the kettle. However, due to the sealed structure of the reactor, it is very inconvenient to clean, the cleaning labor is high, the efficiency is low, and it is not convenient to maintain the reactor.
实用新型内容Utility model content
本实用新型的目的在于提供一种便于维护的反应釜,以解决上述背景技术中提出现有的反应釜在使用搅拌混合时,搅拌轴位置固定,在对溶液搅拌混合时搅拌混合不充分,混合所需时间较长,且在使用完成后,需要对反应釜的内壁进行清洗和维护,避免残留的溶液影响下一次操作和对釜体内壁造成腐蚀,但由于反应釜的密封结构,清洗时非常不方便,清洗劳动强度大、效率低,不便于对反应釜进行维护的问题。The purpose of this utility model is to provide a kind of reactor that is easy to maintain, in order to solve the above-mentioned background technology, when the existing reactor is used to stir and mix, the position of the stirring shaft is fixed, and when the solution is stirred and mixed, the stirring and mixing are not sufficient, and the mixing It takes a long time, and after the use is completed, the inner wall of the reactor needs to be cleaned and maintained to avoid the residual solution affecting the next operation and causing corrosion to the inner wall of the reactor. However, due to the sealed structure of the reactor, cleaning is very difficult. It is inconvenient, the cleaning labor intensity is high, the efficiency is low, and it is not convenient to maintain the reactor.
为实现上述目的,本实用新型提供如下技术方案:一种便于维护的反应釜,包括釜体,所述釜体的下表面固定安装两个支撑座,所述釜体上设置有釜盖,所述釜盖的上表面固定安装有减速电机,所述釜盖的下表面转动安装有连接轴,所述减速电机的输出端与连接轴的一端固定连接,所述连接轴上固定安装有第一齿轮,所述第一齿轮上啮合有第二齿轮,所述第二齿轮上固定安装有转动轴,所述釜盖的下表面固定安装有与第二齿轮相啮合的齿环,所述釜盖的下表面设置有喷淋组件,所述转动轴上固定安装有滑套,所述滑套上固定安装有若干个清扫组件,所述釜体的底部连通有排液管。In order to achieve the above purpose, the utility model provides the following technical solutions: a reaction kettle that is easy to maintain, including a kettle body, two support seats are fixedly installed on the lower surface of the kettle body, and a kettle cover is arranged on the kettle body, so that A deceleration motor is fixedly installed on the upper surface of the kettle cover, and a connecting shaft is installed on the lower surface of the kettle cover, the output end of the deceleration motor is fixedly connected with one end of the connecting shaft, and the first gear, the first gear is meshed with a second gear, the second gear is fixedly mounted with a rotating shaft, the lower surface of the kettle cover is fixedly mounted with a gear ring meshing with the second gear, and the kettle cover The lower surface of the kettle body is provided with a spray assembly, a sliding sleeve is fixedly installed on the rotating shaft, several cleaning assemblies are fixedly installed on the sliding sleeve, and a drain pipe is connected to the bottom of the kettle body.
采用上述方案,通过设置减速电机、连接轴、转动轴、第一齿轮、第二齿轮和齿环,减速电机带动连接轴和第一齿轮转动,第一齿轮转动并配合齿环可以带动第二齿轮和转动轴自转的同时绕着连接轴进行公转,对釜体内各处的物料进行搅拌,可以在极短的时间内达到混合的效果,搅拌均匀,混合充分。With the above scheme, by setting the geared motor, the connecting shaft, the rotating shaft, the first gear, the second gear and the gear ring, the geared motor drives the connecting shaft and the first gear to rotate, and the first gear rotates and cooperates with the gear ring to drive the second gear While rotating with the rotating shaft, it revolves around the connecting shaft and stirs the materials in the kettle body, so that the mixing effect can be achieved in a very short time, and the mixing is uniform and fully mixed.
作为一种优选的实施方式,所述喷淋组件包括固定安装在釜盖下表面的喷管,所述喷管上连通有进水管,所述进水管的端部延伸至釜盖外并与外界高压水泵相连通,所述喷管上开设有若干个喷孔。As a preferred embodiment, the spray assembly includes a spray pipe fixedly installed on the lower surface of the kettle cover, and the spray pipe is connected with a water inlet pipe, and the end of the water inlet pipe extends to the outside of the kettle cover and communicates with the outside world. The high-pressure water pumps are connected with each other, and several spray holes are opened on the spray pipe.
采用上述方案,高压水流经由进水管流入至喷管内并经由喷孔喷出,可以对釜体的内壁进行冲洗,将一些附着物冲洗下来。With the above scheme, the high-pressure water flow flows into the spray pipe through the water inlet pipe and sprays out through the spray hole, which can wash the inner wall of the kettle body and wash down some attachments.
作为一种优选的实施方式,所述清扫组件包括固定安装在滑套上的外筒以及滑动安装在外筒内的内杆,所述外筒内设置有弹簧,所述弹簧的两端分别与外筒内壁和内杆固定连接,所述内杆远离外筒的一端固定安装有清扫刷,所述清扫刷的刷面与釜体内壁相贴合。As a preferred embodiment, the cleaning assembly includes an outer cylinder fixedly installed on the sliding sleeve and an inner rod slidingly installed in the outer cylinder, a spring is arranged inside the outer cylinder, and the two ends of the spring are connected to the outer cylinder respectively. The inner wall of the cylinder is fixedly connected with the inner rod, and the end of the inner rod far away from the outer cylinder is fixedly equipped with a cleaning brush, and the brushing surface of the cleaning brush is attached to the inner wall of the kettle.
采用上述方案,转动轴在转动的同时通过外筒和内杆带动清扫刷对釜体内壁进行清扫,弹簧可利用自身的弹性使得转动轴转动到不同位置时,清扫刷的刷面一直和釜体内壁相贴合,从而通过清扫刷可以对釜体内壁进行清扫,避免残留的溶液影响下一次操作和对釜体内壁造成腐蚀,操作简单,维护方便。With the above scheme, the rotating shaft drives the cleaning brush to clean the inner wall of the kettle through the outer cylinder and the inner rod while rotating, and the spring can use its own elasticity to make the rotating shaft rotate to different positions, and the brush surface of the cleaning brush is always in contact with the kettle body The walls are attached to each other, so that the inner wall of the kettle can be cleaned by the cleaning brush, so as to avoid the residual solution from affecting the next operation and causing corrosion on the inner wall of the kettle. The operation is simple and the maintenance is convenient.
作为一种优选的实施方式,所述转动轴的外表面转动安装有安装套,所述安装套的外表面固定安装有若干个搅拌杆。As a preferred embodiment, an installation sleeve is rotatably installed on the outer surface of the rotating shaft, and several stirring rods are fixedly installed on the outer surface of the installation sleeve.
采用上述方案,通过设置若干个搅拌杆,可以加快混合效率,提升混匀效果。By adopting the above solution, by setting several stirring rods, the mixing efficiency can be accelerated and the mixing effect can be improved.
作为一种优选的实施方式,所述连接轴的外表面转动安装有限位板,所述限位板远离连接轴的一端与转动轴转动连接。As a preferred embodiment, a limiting plate is rotatably mounted on the outer surface of the connecting shaft, and an end of the limiting plate away from the connecting shaft is rotatably connected to the rotating shaft.
采用上述方案,通过设置限位板可以对第二齿轮进行限位,保证第二齿轮运动的稳定性。By adopting the above solution, the second gear can be limited by setting the limit plate, so as to ensure the stability of the movement of the second gear.
作为一种优选的实施方式,所述喷管上开设有若干个喷孔。As a preferred embodiment, the nozzle is provided with several nozzle holes.
采用上述方案,若干个喷孔呈环形阵列,可以使喷淋更加均匀。By adopting the above scheme, several nozzle holes are in an annular array, which can make the spraying more uniform.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
该一种便于维护的反应釜通过设置减速电机、连接轴、转动轴、第一齿轮、第二齿轮和齿环,减速电机带动连接轴和第一齿轮转动,第一齿轮转动并配合齿环可以带动第二齿轮和转动轴自转的同时绕着连接轴进行公转,对釜体内各处的物料进行搅拌,可以在极短的时间内达到混合的效果,搅拌均匀,混合充分;The reaction kettle which is easy to maintain is provided with a deceleration motor, a connecting shaft, a rotating shaft, a first gear, a second gear and a gear ring. Drive the second gear and the rotating shaft to rotate around the connecting shaft at the same time, and stir the materials everywhere in the kettle body, so that the mixing effect can be achieved in a very short time, stirring evenly and fully;
该一种便于维护的反应釜通过设置清扫组件和喷淋组件,高压水流经由进水管流入至喷管内并经由喷孔喷出,对釜体的内壁进行冲洗,转动轴在转动的同时通过外筒和内杆带动清扫刷对釜体内壁进行清扫,弹簧可利用自身的弹性使得转动轴转动到不同位置时,清扫刷的刷面一直和釜体内壁相贴合,从而通过清扫刷和喷管配合使用可以对釜体内壁进行冲洗清扫,避免残留的溶液影响下一次操作和对釜体内壁造成腐蚀,操作简单,维护方便。This kind of easy-to-maintain reaction kettle is equipped with cleaning components and spray components, and the high-pressure water flow flows into the nozzle pipe through the water inlet pipe and sprays out through the nozzle hole to flush the inner wall of the kettle body, and the rotating shaft passes through the outer cylinder while rotating. And the inner rod drives the cleaning brush to clean the inner wall of the kettle. The spring can make use of its own elasticity to make the rotating shaft rotate to different positions. It can be used to wash and clean the inner wall of the kettle to avoid the residual solution from affecting the next operation and causing corrosion to the inner wall of the kettle. It is easy to operate and easy to maintain.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的釜体剖面结构示意图;Fig. 2 is the still body sectional structural representation of the utility model;
图3为本实用新型的转动轴另一角度结构示意图;Fig. 3 is a structural schematic diagram of another angle of the rotating shaft of the utility model;
图4为本实用新型的外筒剖面结构示意图。Fig. 4 is a schematic diagram of the cross-sectional structure of the outer cylinder of the present invention.
图中:1、釜体;2、清扫组件;201、外筒;202、内杆;203、弹簧;204、清扫刷;3、减速电机;4、转动轴;5、连接轴;6、第一齿轮;7、第二齿轮;8、齿环;9、喷淋组件;901、喷管;902、进水管;10、滑套;11、支撑座;12、安装套;13、搅拌杆;14、限位板;15、釜盖;16、排液管。In the figure: 1, kettle body; 2, cleaning assembly; 201, outer cylinder; 202, inner rod; 203, spring; 204, cleaning brush; 3, reduction motor; 4, rotating shaft; 5, connecting shaft; 6, the second 1st gear; 7. Second gear; 8. Gear ring; 9. Spray assembly; 901. Spray pipe; 902. Water inlet pipe; 10. Sliding sleeve; 11. Support seat; 12. Installation sleeve; 13. Stirring rod; 14. Limiting plate; 15. Kettle cover; 16. Drain pipe.
具体实施方式Detailed ways
请参阅图1-4,本实用新型提供一种便于维护的反应釜,包括釜体1,釜体1的下表面固定安装两个支撑座11,釜体1上设置有釜盖15,釜盖15的上表面固定安装有减速电机3,釜盖15的下表面转动安装有连接轴5,减速电机3的输出端与连接轴5的一端固定连接,连接轴5上固定安装有第一齿轮6,第一齿轮6上啮合有第二齿轮7,第二齿轮7上固定安装有转动轴4,釜盖15的下表面固定安装有与第二齿轮7相啮合的齿环8,釜盖15的下表面设置有喷淋组件9,转动轴4上固定安装有滑套10,滑套10上固定安装有若干个清扫组件2,釜体1的底部连通有排液管16,减速电机3带动连接轴5和第一齿轮6转动,第一齿轮6转动并配合齿环8可以带动第二齿轮7和转动轴4自转的同时绕着连接轴5进行公转,对釜体1内各处的物料进行搅拌,可以在极短的时间内达到混合的效果,搅拌均匀,混合充分。Please refer to Fig. 1-4, the utility model provides a kind of reaction kettle that is easy to maintain, comprises
其中,喷淋组件9包括固定安装在釜盖15下表面的喷管901,喷管901上连通有进水管902,进水管902的端部延伸至釜盖15外并与外界高压水泵相连通,喷管901上开设有若干个喷孔,高压水流经由进水管902流入至喷管901内并经由喷孔喷出,可以对釜体1的内壁进行冲洗,将一些附着物冲洗下来。Wherein, the
其中,清扫组件2包括固定安装在滑套10上的外筒201以及滑动安装在外筒201内的内杆202,外筒201内设置有弹簧203,弹簧203的两端分别与外筒201内壁和内杆202固定连接,内杆202远离外筒201的一端固定安装有清扫刷204,清扫刷204的刷面与釜体1内壁相贴合,转动轴4在转动的同时通过外筒201和内杆202带动清扫刷204对釜体1内壁进行清扫,弹簧203可利用自身的弹性使得转动轴4转动到不同位置时,清扫刷204的刷面一直和釜体1内壁相贴合,从而通过清扫刷204可以对釜体1内壁进行清扫,避免残留的溶液影响下一次操作和对釜体1内壁造成腐蚀,操作简单,维护方便。Wherein, the
其中,转动轴4的外表面转动安装有安装套12,安装套12的外表面固定安装有若干个搅拌杆13,可以加快混合效率,提升混匀效果。Wherein, the outer surface of the
其中,连接轴5的外表面转动安装有限位板14,限位板14远离连接轴5的一端与转动轴4转动连接,限位板14可以对第二齿轮7进行限位,保证第二齿轮7运动的稳定性。Wherein, the outer surface of the connecting
在使用时,启动减速电机3,减速电机3带动连接轴5和第一齿轮6转动,第一齿轮6转动并配合齿环8可以带动第二齿轮7和转动轴4自转的同时绕着连接轴5进行公转,并配合若干个搅拌杆13对釜体1内各处的物料进行搅拌,可以在极短的时间内达到混合的效果,搅拌均匀,混合充分,当需要对反应釜进行维护时,将进水管902同外界高压水泵相连通,高压水流经由进水管902流入至喷管901内并经由喷孔喷出,对釜体1的内壁进行冲洗,启动减速电机3带动转动轴4转动,转动轴4在转动的同时通过外筒201和内杆202带动清扫刷204对釜体1内壁进行清扫,弹簧203可利用自身的弹性使得转动轴4转动到不同位置时,清扫刷204的刷面一直和釜体1内壁相贴合,从而通过清扫刷204和喷管901配合使用可以对釜体1内壁进行冲洗清扫,清洗维护完成后,打开排液管16,清洗液从排液管16排出,可以避免残留的溶液影响下一次操作和对釜体1内壁造成腐蚀,操作简单,维护方便。When in use, start the
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117123097A (en) * | 2023-10-19 | 2023-11-28 | 仪征市和信化工有限公司 | A mixing device for the production of high-boiling aromatic hydrocarbon solvents |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117123097A (en) * | 2023-10-19 | 2023-11-28 | 仪征市和信化工有限公司 | A mixing device for the production of high-boiling aromatic hydrocarbon solvents |
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Granted publication date: 20230606 |