CN219113283U - A square shell cell top cover welding device - Google Patents
A square shell cell top cover welding device Download PDFInfo
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- CN219113283U CN219113283U CN202223259379.7U CN202223259379U CN219113283U CN 219113283 U CN219113283 U CN 219113283U CN 202223259379 U CN202223259379 U CN 202223259379U CN 219113283 U CN219113283 U CN 219113283U
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- 238000003466 welding Methods 0.000 title claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 57
- 238000003825 pressing Methods 0.000 claims abstract description 35
- 230000006835 compression Effects 0.000 claims abstract description 10
- 238000007906 compression Methods 0.000 claims abstract description 10
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域technical field
本实用新型属于动力电池包生产领域,尤其是涉及一种方壳电芯顶盖焊接装置。The utility model belongs to the field of power battery pack production, in particular to a welding device for the top cover of a square shell electric core.
背景技术Background technique
现有的研发动力线的方案为将方壳电芯定位,在长边、短边方向的焊接处采用螺杆旋钮和直线滑轨的组合形式压紧壳体,随后采用同样的形式压紧顶盖,再对顶盖周边焊接;现有技术由于螺杆和直线滑轨的组合形式对壳体压紧,占用空间大,对于研发动力线换型多的特点,导致换型成本高,同时由于人工手动旋转旋钮,很难保证对每个焊接壳体的压紧力一致,导致焊接合格率降低,本实用新型是一种方壳电芯顶盖焊接装置,通过采用夹钳和压板组合结构对电芯进行压紧定位,实现快速压紧定位。The existing research and development scheme of the power line is to position the square shell cell, and use the combination of screw knob and linear slide rail to compress the shell at the welding place in the long side and short side direction, and then use the same form to press the top cover , and then weld the periphery of the top cover; in the prior art, due to the combination of the screw rod and the linear slide rail, the casing is pressed tightly, which takes up a large space, and the characteristics of many power line changes for research and development lead to high cost of change. At the same time, due to manual Rotating the knob, it is difficult to ensure that the pressing force on each welding shell is consistent, resulting in a lower welding pass rate. The utility model is a welding device for the top cover of a square shell cell. Carry out pressing and positioning to realize fast pressing and positioning.
发明内容Contents of the invention
有鉴于此,本实用新型旨在提出一种方壳电芯顶盖焊接装置,以解决现有技术换型成本高,占用空间大,以及人工不可避免的操作因素导致的焊接效率低、合格率低。In view of this, the utility model aims to propose a welding device for the top cover of the square shell cell to solve the problems of high cost of remodeling in the prior art, large space occupation, and low welding efficiency and qualified rate caused by unavoidable manual operation factors. Low.
为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above object, the technical solution of the utility model is achieved in that:
一种方壳电芯顶盖焊接装置,包括底板、立柱、预定位机构、压紧机构和调节机构,底板上侧固定安装若干立柱,每个立柱顶端固定安装预定位机构,压紧机构包括正压组件和侧压组件,正压组件固定安装在预定位机构顶部,侧压组件固定安装在预定位机构的第一侧,调节机构固定安装在预定位机构的第二侧。A welding device for the top cover of a square shell cell, comprising a bottom plate, a column, a pre-positioning mechanism, a pressing mechanism and an adjustment mechanism, a number of columns are fixedly installed on the upper side of the bottom plate, a pre-positioning mechanism is fixedly installed on the top of each column, and the pressing mechanism includes positive The pressure assembly and the side pressure assembly, the positive pressure assembly is fixedly installed on the top of the pre-positioning mechanism, the side pressure assembly is fixedly installed on the first side of the pre-positioning mechanism, and the adjustment mechanism is fixedly installed on the second side of the pre-positioning mechanism.
进一步的,所述预定位机构包括下支板、上支板、后立板和侧立板,下支板固定安装至立柱顶端,后立板和侧立板固定安装下支板相邻侧边上,上支板固定安装至后立板上。Further, the pre-positioning mechanism includes a lower support plate, an upper support plate, a rear vertical plate and a side vertical plate, the lower support plate is fixedly installed on the top of the column, and the rear vertical plate and the side vertical plate are fixedly installed on the adjacent side of the lower support plate On the top, the upper support plate is fixedly installed on the rear vertical plate.
进一步的,所述正压组件包括第一夹钳、垫块、导向轴、直线轴承、圆柱弹簧和第一压板,第一夹钳的外围通过垫块固定安装至上支板顶部,上支板两侧设有两个通孔,每个通孔内安装一个直线轴承,每个直线轴承位于一个导向轴外围,且每个导向轴外围设置一个圆柱弹簧,圆柱弹簧的两端分别固定连接至直线轴承的上端、导向轴的上端,导向轴的下端固定安装至第一压板上,第一夹钳的一端穿过上支板后抵接至第一压板的上端。Further, the positive pressure assembly includes a first clamp, a spacer, a guide shaft, a linear bearing, a cylindrical spring and a first pressure plate, the periphery of the first clamp is fixed to the top of the upper support plate through the spacer, and the two sides of the upper support plate There are two through holes on the side, and a linear bearing is installed in each through hole. Each linear bearing is located on the periphery of a guide shaft, and a cylindrical spring is arranged on the periphery of each guide shaft. The two ends of the cylindrical spring are respectively fixedly connected to the linear bearing. The upper end of the guide shaft, the upper end of the guide shaft, and the lower end of the guide shaft are fixedly installed on the first pressure plate, and one end of the first clamp passes through the upper support plate and abuts against the upper end of the first pressure plate.
进一步的,所述第一夹钳包括拉杆、压杆、第一连接件、第二连接件和空心螺栓和限位螺栓,第一连接件一端固定连接拉杆,另一端与压杆顶端外围铰接,压杆底端螺纹连接限位螺栓,限位螺栓底端可抵接至第一压板上,第二连接件一端固定连接第一连接件,另一端铰接在空心螺栓的外围上,空心螺栓螺纹连接至垫块上,垫块固定连接至上支板顶部,且上支板中间和垫块上设有通孔,压杆能够在空心螺栓内沿轴向滑动。Further, the first clamp includes a pull rod, a pressure rod, a first connecting piece, a second connecting piece, a hollow bolt and a limit bolt, one end of the first connecting piece is fixedly connected to the pull rod, and the other end is hinged to the periphery of the top end of the pressure rod, The bottom end of the pressure rod is threaded to the limit bolt, and the bottom end of the limit bolt can be abutted against the first pressure plate. One end of the second connecting piece is fixedly connected to the first connecting piece, and the other end is hinged on the periphery of the hollow bolt. The hollow bolt is threaded. To the spacer, the spacer is fixedly connected to the top of the upper support plate, and the middle of the upper support plate and the spacer are provided with through holes, and the pressure rod can slide axially in the hollow bolt.
进一步的,所述侧压组件包括第二夹钳、第二压板和夹钳座,夹钳座固定安装至下支板底部,第二夹钳的一端固定安装至夹钳座上,第二压板固定安装至第二夹钳的另一端,第二夹钳是电芯与第二压板的开合结构。Further, the lateral pressure assembly includes a second clamp, a second pressure plate and a clamp seat, the clamp seat is fixedly mounted on the bottom of the lower support plate, one end of the second clamp is fixedly mounted on the clamp seat, and the second pressure plate It is fixedly installed to the other end of the second clamp, and the second clamp is an opening and closing structure of the battery core and the second pressure plate.
进一步的,所述调节机构包括第三夹钳、调节板、紧固螺钉、调节螺钉、第三压板和夹钳垫,第三夹钳的一端固定连接至支板底部,且下支板底部与第三夹钳之间设置夹钳垫,调节板固定安装至第三夹钳的另一端,第三压板通过紧固螺钉可拆卸连接至调节板上,且调节板上设有调节螺孔,调节螺钉螺纹连接至调节螺孔内,调节螺钉的一端抵接至第三压板的一侧。Further, the adjustment mechanism includes a third clamp, an adjustment plate, a fastening screw, an adjustment screw, a third pressure plate and a clamp pad, one end of the third clamp is fixedly connected to the bottom of the support plate, and the bottom of the lower support plate is connected to the bottom of the support plate. Clamp pads are arranged between the third clamps, and the adjustment plate is fixedly installed on the other end of the third clamp, and the third pressure plate is detachably connected to the adjustment plate through fastening screws, and the adjustment plate is provided with adjustment screw holes, and the adjustment The screw is threaded into the adjusting screw hole, and one end of the adjusting screw abuts against one side of the third pressing plate.
相对于现有技术,本实用新型所述的一种方壳电芯顶盖焊接装置具有以下优势:底板和立柱对上方的预定位机构、压紧机构和调节机构起到了支撑和稳固的作用,预定位机构能对电芯进行预定位,压紧机构对预定位好的电芯进行紧压固定,调节机构能够满足电芯顶盖的压紧要求,使电芯顶盖焊接合格率提升,调节机构中第三夹钳、调节板、第三压板、紧固螺钉和调节螺钉相互配合,实现了快速调节第三压板位置,从而满足电芯顶盖的压紧需求,且占用空间小,操作简单,对电芯顶盖能够快速的压紧定位。Compared with the prior art, the welding device for the top cover of the square shell cell described in the utility model has the following advantages: the bottom plate and the column play a supporting and stable role for the upper pre-positioning mechanism, pressing mechanism and adjusting mechanism, The pre-positioning mechanism can pre-position the cell, and the compression mechanism can press and fix the pre-positioned cell. The adjustment mechanism can meet the compression requirements of the cell top cover, so that the welding pass rate of the cell top cover can be improved. In the mechanism, the third clamp, the adjustment plate, the third pressure plate, the fastening screw and the adjustment screw cooperate with each other to realize the rapid adjustment of the position of the third pressure plate, so as to meet the pressing demand of the cell top cover, and it takes up little space and is easy to operate , the top cover of the cell can be pressed and positioned quickly.
附图说明Description of drawings
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of the utility model are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model, and do not constitute improper limitations to the utility model. In the attached picture:
图1为本实用新型实施例所述的一种方壳电芯顶盖焊接装置的结构示意图;Fig. 1 is a schematic structural view of a welding device for a square shell cell top cover described in an embodiment of the present invention;
图2为本实用新型实施例所述的侧压组件和预定位机构的结构示意图;Fig. 2 is a schematic structural view of the lateral pressure assembly and the pre-positioning mechanism described in the embodiment of the present invention;
图3为本实用新型实施例所述的正压组件的结构示意图;Fig. 3 is a structural schematic diagram of the positive pressure assembly described in the embodiment of the present invention;
图4为本实用新型实施例所述的第一夹钳结构示意图;Fig. 4 is a schematic diagram of the structure of the first clamp according to the embodiment of the present invention;
图5为本实用新型实施例所述的调节机构的结构示意图;Fig. 5 is a structural schematic diagram of the adjustment mechanism described in the embodiment of the present invention;
图6为本实用新型实施例所述的第三夹钳结构示意图。Fig. 6 is a schematic structural diagram of the third clamp according to the embodiment of the present invention.
附图标记说明:Explanation of reference signs:
1-底板;2-立柱;3-预定位机构;31-下支板;32-上支板;33-后立板;34-侧立板;4-压紧机构;41-正压组件;411-第一夹钳;4111-拉杆;4112-压杆;4113-第一连接件;4114-第二连接件;4115-空心螺栓;4116-限位螺栓;412-垫块、413-导向轴、414-直线轴承、415-圆柱弹簧;416-第一压板;42-侧压组件;421-第二夹钳;422-第二压板;423-夹钳座;5-调节机构;51-第三夹钳;511-把手;512-固定部;513-活动部;52-调节板;53-紧固螺钉;54-调节螺钉;55-第三压板;56-夹钳垫。1-bottom plate; 2-column; 3-pre-positioning mechanism; 31-lower support plate; 32-upper support plate; 33-rear vertical plate; 34-side vertical plate; 4-pressing mechanism; 41-positive pressure component; 411-first clamp; 4111-pull rod; 4112-pressure rod; 4113-first connector; 4114-second connector; 4115-hollow bolt; 4116-limit bolt; , 414-linear bearing, 415-cylindrical spring; 416-first pressure plate; 42-side pressure assembly; 421-second clamp; 422-second pressure plate; 423-clamp seat; Three clamps; 511-handle; 512-fixed part; 513-movable part; 52-adjusting plate; 53-fastening screw; 54-adjusting screw;
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In describing the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention. Novel and simplified descriptions do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the utility model. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, a feature defined as "first", "second", etc. may expressly or implicitly include one or more of that feature. In the description of the present utility model, unless otherwise specified, "plurality" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention through specific situations.
下面将参考附图并结合实施例来详细说明本实用新型。The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
如图1-6所示,一种方壳电芯顶盖焊接装置,包括底板1、立柱2、预定位机构3、压紧机构4和调节机构5,底板1上侧固定安装若干立柱2,每个立柱2顶端固定安装预定位机构3,压紧机构4包括正压组件41和侧压组件42,正压组件41固定安装在预定位机构3顶部,侧压组件42固定安装在预定位机构3的第一侧,调节机构5固定安装在预定位机构3的第二侧,底板1和立柱2对上方的预定位机构3、压紧机构4和调节机构5起到了支撑和稳固的作用,预定位机构3能对电芯进行预定位,压紧机构4对预定位好的电芯进行紧压固定,调节机构5能够满足电芯顶盖的压紧要求,使电芯顶盖焊接合格率提升。As shown in Figure 1-6, a welding device for the top cover of a square shell cell includes a
预定位机构3包括下支板31、上支板32、后立板33和侧立板34,下支板31固定安装至立柱2顶端,后立板33和侧立板34分别固定安装至下支板31相邻侧边上,上支板32固定安装至后立板33上,后立板33对电芯后端面起到定位的作用,侧立板34对电芯侧面起到定位的作用。The
正压组件41包括第一夹钳411、垫块412、导向轴413、直线轴承414、圆柱弹簧415和第一压板416,第一夹钳411的外围通过垫块412固定安装至上支板32顶部,上支板32两侧设有两个通孔,每个通孔内安装一个直线轴承414,每个直线轴承414位于一个导向轴413外围,且每个导向轴413外围设置一个圆柱弹簧415,圆柱弹簧415的两端分别固定连接至直线轴承414的上端、导向轴413的上端,导向轴413的下端固定安装至第一压板416上,第一夹钳411的一端穿过上支板32后抵接至第一压板416的上端,导向轴413、直线轴承414以及圆柱弹簧415的配合使用,当第一夹钳411撤回后,通过导向轴413联动将第一压板416拉回,方便电芯上下料。The
第一夹钳411包括拉杆4111、压杆4112、第一连接件4113、第二连接件4114和空心螺栓4115和限位螺栓4116,第一连接件4113一端固定连接拉杆4111,另一端与压杆4112顶端外围铰接,压杆4112底端螺纹连接限位螺栓4116,限位螺栓4116底端可抵接至第一压板416上,第二连接件4114一端固定连接第一连接件4113,另一端铰接在空心螺栓4115的外围上,空心螺栓4115螺纹连接至垫块412上,垫块412固定连接至上支板32顶部,且上支板32中间和垫块412上设有通孔,压杆4112能够在空心螺栓4115内沿轴向滑动,按下拉杆4111,压杆4112沿轴向向下运动,压杆4112抵接第一压板416,带动第一压板416向下运动,从而带动固定安装在第一压板416上的导向轴413沿轴向向下运动,此时导向轴413外围的圆柱弹簧415为压缩状态,撤回拉杆4111后,圆柱弹簧415复原伸长与导向轴413联动,将第一压板416和压杆4112撤回。The
侧压组件42包括第二夹钳421、第二压板422和夹钳座423,夹钳座423固定安装至下支板31底部,第二夹钳421的一端固定安装至夹钳座423上,第二压板422固定安装至第二夹钳421的另一端,第二夹钳421是电芯与第二压板422的开合结构,侧压组件42对电芯起到侧面压定位的作用。The
调节机构5包括第三夹钳51、调节板52、紧固螺钉53、调节螺钉54、第三压板55和夹钳垫56,第三夹钳51的一端固定连接至下支板31底部,且下支板31底部与第三夹钳51之间设置夹钳垫56,调节板52固定安装至第三夹钳51的另一端,第三压板55通过紧固螺钉53可拆卸连接至调节板52上,且调节板52上设有调节螺孔,调节螺钉54螺纹连接至调节螺孔内,调节螺钉54的一端抵接至第三压板55的一侧,第三夹钳51由于自身的结构的特点,使用时存在一定的压紧位置公差,通过调节转动调节螺钉54,可将第三压板55顶出不同的距离,在满足第三压板55对电芯顶盖压紧要求的前提下,拧紧四个紧固螺钉53,固定住第三压板55,可实现快速的调节。The
第二夹钳421和第三夹钳51均为现有技术,第二夹钳421和第三夹钳51可以是相同的结构,第三夹钳51包括把手511、固定部512、活动部513,固定部512和活动部513分别铰接至把手511上,固定部512固定安装至夹钳垫56上,活动部513上固定安装第三压板55,把手511用于控制活动部513所在位置。Both the
一种方壳电芯顶盖焊接装置的工作过程:The working process of a welding device for the top cover of a square shell cell:
工作人员将焊接电芯放入预定位机构3中进行预定位,分别拉动第一夹钳411和第二夹钳421,此时压紧机构4将对电芯进行压紧固定,随后拉动第三机夹钳51,转动调节螺钉54,将第三压板55调节到合适的位置,从而对电芯顶盖位置进行调节,最后将紧固螺钉53拧紧,固定第三压板55,从而对电芯顶盖进行固定,随后使用激光器对电芯顶盖周边均布的六处进行点焊,完成后撤回第三夹钳51,再对电芯顶盖周边进行满焊,焊接完成后撤回第一夹钳411和第二夹钳421,电芯下料。The worker puts the welding cell into the
以上所述仅为实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the utility model shall be included in this utility model. within the scope of protection of utility models.
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| CN202223259379.7U CN219113283U (en) | 2022-12-06 | 2022-12-06 | A square shell cell top cover welding device |
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| CN202223259379.7U CN219113283U (en) | 2022-12-06 | 2022-12-06 | A square shell cell top cover welding device |
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